orange box F160C Composite Energy Data Collection Equipment User Manual

Orange Box F160C Composite Energy Data Collection Equipment

Composite Energy Data Collection Equipment F160C

Shanghai Orange Box Digital Technology Co., Ltd.
TEL: +86 021 60403356
Email: support@orange box.cn

1. Product Overview

1.1 Product features

F160C is a composite energy data acquisition device. This product collects the power parameters and energy consumption of field equipment for users and uploads it to servers or various cloud platforms through the E150 (Industrial Data Gateway) MQTT protocol. In addition, F160C also supports 2 digital inputs, 3 digital outputs, 1 RS485 interface, 1 RS232 interface and 1 CAN bus interface.

1.2 Product characteristics

1. Collect the voltage and current of single-phase or three-phase electricity, and calculate the power, energy consumption and harmonics;

• Provide three-phase full-wave voltage, current, power, power factor, power and total power and other power parameters;
• Provides full-wave active, reactive, RMS or PQS apparent power;
• Provide active, reactive and apparent electric energy;
• Provides data on the 41st harmonic, 21st interharmonic, flicker, real-time sampling waveform and other data of three-phase voltage and current;
• Provide interrupt signal output to detect sag, overvoltage and overcurrent based on waveform data;
• Provide A-type residual current detection and alarm function;
• Provides event detection for three-phase voltage loss, overload, overcurrent, current loss, overvoltage, undervoltage, voltage loss, voltage and current reverse phase sequence, unbalance and other events;
• With PF (active power) and QF (reactive power) output, it is convenient for quality verification;
• With alarm output, output events can be customized. Such as overvoltage, overcurrent, voltage loss, current loss, phase sequence error, undervoltage, etc.;
• Three-phase three-wire and three-phase four-wire hardware are compatible, and the software can be configured according to needs;

2. WIFI supports IEEE802.11b/g/n/ax on the 2.4GHz frequency band, with data rates up to 150Mbps;

3. Power failure reporting status function;

4. Monitor the power on and power off times of factory equipment, analyze the equipment OEE, operating efficiency, and remotely start and stop equipment;

5. It has 1 TTL and 1 485 communication interface, and the communication protocol adopts standard Modbus RTU and DLT645 2007 protocols;

6. It has the function of remotely collecting the start and stop status of the equipment (through 2 way DI) and the remote control function of starting and stopping the equipment (through 3 way DO);

7. Comply with the requirements of the revised directive (EU) 2015/863 of the EU RoHS directive 2011/65EU appendix

8. Support MQTT data transmission protocol

9. The equipment can realize OTA online remote upgrade

1.3 Technical indicators

1. Electric meter measurement parameters:

• Active power accuracy level B
• Voltage range 1-380V ±0.5%F.S
• Current range 0.05-0.5(50)A ±0.5%F.S
• Current range expansion, maximum current 100A, 150A, 200A, 300A, 500A
• Customizable frequency AC50Hz
• Minimum power variable 0.0001kW power factor
• Measurable pulse constant Active power: 1000imp/kWh; Reactive power: 1000imp/kVar; Electric energy kWh 6-digit integer, 2 decimal places
• Withstand voltage level AC3000Vrms Overload capacity 1.2 times Temperature drift ≤100ppm/℃
• Carbon dioxide emissions (calculated by national standard formula)

2. Communication function

• Provide one RS485/RS232 interface, communication protocol DL/T 645-2007, MODBUS-RTU dual protocol data format, other communication protocols; serial port parameters: default “n,8,1” (no parity, 8 data bits, 1 stop bit), supports baud rate 2400bps-9600bps, default 9600bps, data refresh interval ≥ 2;
• Provide 1 CAN interface;

3. Using environment

• Working environment temperature: -20℃ ~ 60℃, relative humidity 5% ~ 95% (no condensation);
• Altitude 0~3000 meters;
• Working environment: There is no explosion, corrosive gas and conductive dust, and there is no significant vibration and impact;

4. Power supply: 24VDC (9V ~ 30V), current 200mA@24VDC;
5. Dimensions and installation:

• Overall dimensions: 40mm (width) × 125mm (height) × 110mm (depth);
• Installation: 35mm guide rail and screw fixation;
• Protection level: IP20;

1.4 Electromagnetic compatibility (EMC) performance

1.4.1 High Frequency Interference Test (GB/T15153.1

Place of
application| Power Supply Input Circuit – to Ground Power Supply Input Circuits among
Themselves AC Input Circuit – to Ground|
---|---|---
Applied Waveform| Peak Value of the 1st Wave Oscillation Frequency
1/2 Attenuation Time Repetition Frequency
Output Impedance of Test Equipment| 2.5～3kV
1.0～1.5MHz
≥6μs
50times per second or more/s
150～200Ω

1.4.2 Fast Transient Burst Test (GB/T17626.4 class

Voltage Peak Value| Power Supply Input and AC Input Circuits: 2kV Weak current circuit: 1kV
---|---
Repetition Frequency| 5 kHz

1.4.3 Electrostatic Discharge Interference (GB/T 17626.2

Place of application| During normal operation, operators come into
contact with certain parts.
---|---
Voltage, Current| 6kV Contact Discharge, First Peak Current of
Discharge: 22.5A
Frequency| More than 10 occurrences with intervals of at least
1 second each.
Polarity| Positive Polarity

1.4.4 Radiated Electromagnetic Field (GB/T 17626.3

end or terminals, intermittently radiating electromagnetic waves.

2. Quick Application Guide

2.1 Connect the power supply

Powered by a DC 24V power supply, the power supply wiring is as shown below:

2.2 Connect three phase electricity

2.3 Connect WIFI antenna

2.4 Configure WIFI parameters: SSID, Password, connect to the cloud

2.4.1 Process of automatic distribution network

• Turn on the power of the product, and the product will automatically search for the WIFI with the specified name and try to connect.
• If the connection is not successful within 1 minute, the product will automatically enter SmartConfig mode.

2.4.2 SmartConfig distribution network

1. Step1: Installation APP software Install and open the app

Operate the app as follows:

• Confirm the SSID.
• Fill in the information.
• Verify the information.
• Click “Confirm” to proceed.

The number of devices that need to be networked should be filled in based on the actual quantity for this configuration. The configuration personnel should be positioned near the access point(AP), and the number of devices for network configuration should not be too high(less than 10).

2. Step2:Start FA

Note: If a certain SSID network has already been configured on FA, please ensure that the SSID network is either turned off before FA powering up or that the SSID network cannot be detected by FA.

Connect the DC 24V power lead to the corresponding positive and negative poles to power on.

3. Step3: use solution A or B
   A：Configuring by Scanning QR Code

In the QR Code, the message format is:
[Wifi_Password]|[SSID_NAME]|[BSSID]

If we use the following config:
SSID: OBOX 001 init

Password: 12345678
BSSID not configured

The message string and QR Code should be 12345678|OBOX
001 init|00:00:00:00:00:00

B：Manual Configuration (Optional)

4. Step4：Waiting for the configuration.

Wait for the configuration to be finished.
Based on the filled-in device quantity, the program will list the devices that have been successfully configured and save a screenshot of the results. If there are devices that need to be configured but are not listed, it indicates that the configuration for those devices has failed. In that case, you can power on the device again and repeat the previous steps to perform the configuration again.

If the configuration is successful (FA connect to the right SSID), it appears.

2.4.3 Network distribution failure handling

If the connection is not successful within 5 minutes, please check the network environment and repeat the network configuration operation.

3. Hardware Description

3.1 Product appearance

Note: This picture is for reference only, the appearance of the product should be based on the actual product.

4. Installation

4.1 Mechanical dimensions

Dimensions: 55mm (width) × 170mm (height) × 105mm (depth)

4.2 How to install

35mm DIN rail installation

5. Operation, maintenance and precautions

✓ The module needs to be protected from heavy pressure to prevent panel damage;
✓ The module needs to be protected from impact, which may damage internal components;
✓ The power supply voltage is controlled within the requirements of the instruction manual to prevent the module from burning out;
✓ The module needs to prevent water from entering, which will affect normal operation;
✓ Please check the wiring before powering on to see if there are any misconnections or short circuits.

6. Copyright Information

The data and cases mentioned in this manual cannot be copied without authorization. During the product development process, Shanghai Orange Box Digital Technology Co. may revise its products without notifying users.

This product has many applications and the user must confirm that all operating procedures and results comply with the safety requirements of the corresponding application, including legal aspects, regulations, codes and standards.

7. Related Products

Other related products of our company include: E150, etc.
For instructions on the above products, please visit the company’s website www.orange-box.cn, or call the technical support hotline: +86-021-60403356。

FCC Warning
This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any inte rference received, including interference that may cause undesired operation.

Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interferenceto radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

Radiation Exposure Statement
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator and your body.

Specifications

• Product Name: Composite Energy Data Collection Equipment
• Model: F160C
• Manufacturer: Shanghai Orange Box Digital Technology Co., Ltd.
• Contact Information: TEL: +86-021-60403356, E-mail: [email protected]

FAQ

Q: Can I upgrade the F160C device remotely?

A: Yes, the F160C device supports OTA (Over-The-Air) online remote upgrade. This allows you to update the device’s firmware and software remotely without the need for physical access to the device.

Q: What is the maximum data rate supported by the WIFI connection?

A: The F160C device supports WIFI with data rates up to 150Mbps.
It is compatible with IEEE802.11b/g/n/ax on the 2.4GHz frequency band.

Q: Does the F160C device comply with RoHS directive?

A: Yes, the F160C device complies with the requirements of the revised directive (EU) 2015/863 of the EU RoHS directive 2011/65EU appendix.

References

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