Cornelius R454C Viper 2 Flavor IPL User Manual
- June 16, 2024
- Cornelius
Table of Contents
Cornelius R454C Viper 2 Flavor IPL
IMPORTANT INFORMATION
The products, technical information, and instructions contained in this manual
are subject to change without notice.
These instructions are not intended to cover all details or variations of the
equipment, nor to provide for every possible contingency in the installation,
operation or maintenance of this equipment. This manual assumes that the
person(s) working on the equipment have been trained and are skilled in
working with electrical, plumbing, pneumatic, and mechanical equipment. It is
assumed that appropriate safety precautions are taken and that all local
safety and construction requirements are being met, in addition to the
information contained in this manual. This Product is warranted only as
provided in Cornelius’ Commercial Warranty applicable to this Product and is
subject to all of the restrictions and limitations contained in the Commercial
Warranty. Cornelius will not be responsible for any repair, replacement or
other service required by or loss or damage resulting from any of the
following occurrences, including but not limited to, (1) other than normal and
proper use and normal service conditions with respect to the Product, (2)
improper voltage, (3) inadequate wiring, (4) abuse, (5) accident, (6)
alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to
utilize suitably qualified and trained persons to perform service and/or
repair of the Product, (10) improper cleaning, (11) failure to follow
installation, operating, cleaning or maintenance instructions, (12) use of
“non-authorized” parts (i.e., parts that are not 100% compatible with the
Product) which use voids the entire warranty, (13) Product parts in contact
with water or the product dispensed which are adversely impacted by changes in
liquid scale or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for
assistance with any Cornelius product contact:
www.Marmon Foodservice
Technologies.com
800-238-3600
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius.
This document contains the original instructions for the unit described.
Marmon Foodservice Technologies INC
101 Regency Drive
Glendale Heights, IL
Tel: + 1 800-238-3600
PRODUCT DESCRIPTION
Figure 1. Cladding Assembly Classic model
Table 1. Cladding Assembly Classic model
| Item | Part No. | Description |
|---|---|---|
| 1 | 620521773 | Merchandiser Assy – Tall (See Figure 8.) |
| 620046773 | Merchandiser Assy – Short (See Figure 8.) | |
| 2 | 620054961 | Side Panel Right – SS |
| 620064908 | Panel Side Right Hemmed 2FL & 3FL VPR Red | |
| 3 | 620054960 | Side Panel Left – SS |
| 620064909 | Panel Side Left Hemmed 2FL & 3FL VPR Red | |
| 4 | 620048375 | Top Panel 2FL – SS |
| 620064910 S | Panel Top Cover Assy 2FL Vpr Red | |
| 620049766 | Top Panel 2FL – SS (for Short Merchandiser) | |
| 620066542 S | Panel Top Cover Assy 2FL VPR SH Red | |
| 5 | 620053941 | Rear Panel 2FL – SS |
| 620064912 S | Panel Rear Assy 2FL VPR Red | |
| 6 | 629096949 | Kit – Splash Panel 2FL |
| 620064907 | Panel Splash Back 2FL VPR Red | |
| 620045237 | Panel Splash Back 2FL VPR ICEE | |
| 629096962 | Kit – Splash Panel 2FL – Extended | |
| 7 | 620048449 | Drip Tray – 2FL |
| 8 | 620716516 | Cup Rest – 2FL |
| --- | --- | --- |
| 9 | 620054952 | Strut Gas 2FL Viper |
| 10 | 560001783 | Latch Door, 2-Piece Plastic |
| 11 | 620045298 | Screw 10-32 X 3/8” Type F TRPH STZI |
| 12 | 620045297 | Screw 10-32 X 3/4” Type F TRPH STZI |
| 13 | 620054014 | Brkt Mtg Tray, Drip 2FL Viper |
| 14 | 70970 | Leg 4.00″ Adj 3/8-16 Stud |
| 15 | 318308000 | Screw TR 10-32 Path 32 SS HRD |
| 16 | 620053880 | Brut hinge Mtg left 2FL Viper |
| 17 | 620053881 | Brkt hinge Mtg Right 2FL Viper |
| --- | --- | --- |
| 18 | 620042842 | Diffuser Down light Merchandiser 2FL Viper |
| * | 620043017 | Cord- Power 230v, 20a L6-20p Viper |
| * | 620047538 | Cord Power 230/50 20a Australia |
NOTE: When switching merchandiser types (Item #1), correct top panel must also be used. Order Item #4, if necessary.
Figure 2. Foam Pack/Drive Assembly
Table 2. Foam Pack/Drive Assembly
| Item | Part No. | Description |
|---|---|---|
| 1 | 629096939 | Kit – Serv Foam Pack Viper 2 Barre |
| 1+ | 620073142 | Foam Pack Viper 2 Barrel |
| 2 | 629096854 | Kit – Adapter Drive Shaft w/set screw & Dowel |
| 3 | 620314938 | Motor Gear Viper 60HZ |
| 620314941 | Motor Gear Viper 50Hz | |
| 4 | 560004631 | Door Frz Cyl Assy Kit SPH (See Figure 3.) |
| 620057726 | Door Frz Cyl Assy Kit Sph Ada | |
| 620045519 | Door Frz Cyl Assy Kit Motorman (See Figure 4.) | |
| 5 | 2392 | Bushing, Split Flange .501 ID Nylon |
| 6 | 620715735 | Body Beater Viper |
| 7 | 620049806 | Blade Scraper Freeze Cyl Viper |
| 8 | 620045383 | Seal Viper Barrel (Pack Of 10) |
| 620043064 | Seal Rotary Rubber Viper (Single) | |
| 9 | 620043162 | Spacer Plastic for UTEX Seal Viper |
| 10 | 560003345 | Bolt Mach 1/4-20 X 5/8″ Slotted Hex STZ |
| 11 | 629097264 | Kit Motor Run Capacitor Viper – 60Hz |
| 620057820 | Capacitor Motor Run Viper 60Hz | |
| 629097265 | Kit Motor Run Capac. Vpr 2fl 50hz | |
| 620057821 | Capacitor Motor Run Viper 50hz | |
| * | 620052296 | Plate Motor Mounting |
- Indicates Not Shown.
+ R454c Units Only
Figure 3. Face plate Assembly
Table 3. Faceplate Assembly
| Item | Part No. | Description |
|---|---|---|
| 1 | 629097266 | Kit Sph-valve Replacement-ada |
| 629096997 | Kit Sph-valve Replacement | |
| 2 | 620045520 | Valve Disp Assy Motorman (See Fig- ure 4.) |
| 3 | 325954000 | Stem Assy R-Val FCB |
| 4 | 325918000 | Door Frz Cyl 2FCB Va |
| 5 | 320678000 | O-Ring 4.60ID 210CS 70DU EY-P |
| 6 | 2361 | Shaft Pivot Faceplate FCB V3+ |
| 7 | 321269001 | Spinner Frz Cyl |
| 8 | 322441000 | Sensor Visc Mld |
| 9 | 2358 | Pin Beater Bar FCB V3+ |
| --- | --- | --- |
| 10 | 620047188 | Retaining Ring |
| 11 | 320553001 | Nut Hex 7/16-14 Brch |
| 12 | 320916000 | Washer Ft 450 1.1 062 SS |
| * | 321652000 | Nut- Shank 1-1/16 – 16thd |
| * | 321653000 | O-Ring 862ID 103CS 70DU EY-P |
| * | 620047347 | Kit SPH-Valve Repair |
| * | 629096997 | Kit SPH-Valve Replacement |
- Indicates Not Shown.
Figure 4. Motorman Valve Assembly
Table 4. Motorman Valve Assembly
| Item | Part No. | Description |
|---|---|---|
| 1 | 620046168 | Body Valve FCB w/Stop |
| 2 | 1554 | Body Valve Ribbed |
| 3 | 1576 | Housing Spring FCB Valve |
| 4 | 1575 | Retainer Spring Valve |
| 5 | 325305000 | Spring Torsion HC FCB |
| 6 | 321651000 | Lever Valve |
| 7 | 1555 | Knob White |
| 8 | 325647000 | Plate Val FCB |
| 9 | 317784000 | Screw, TC 08-18 TRPH 16 SSPA 25 |
| 10 | 2818 | O-Ring Caged FCB Val |
| --- | --- | --- |
| 11 | 321653000 | O-Ring 862ID 103CS 70DU EY-P |
| 12 | 1544 | Spring Compression .500LG .42OD SS |
| 13 | 1543 | Tube Release .438OD.049 Wall |
| 14 | 321652000 | Nut, Shank 1-1/16 – 16 Thd |
| 15 | 325936000 | Spacer Val 2F FCB VA |
| * | 322859000 | Tool-Wrench Spanner |
- Indicates Not Shown.
Figure 5. Product Delivery System
Table 5. Product Delivery System
| Item | Part No. | Description |
|---|---|---|
| 1 | 620059116 | Transducer, Barrel Fill – Viper |
| 629097323 | Kit 2 barrel Fill Transducer Viper | |
| 2 | 620061583 | Tank Expansion 21.50 OZ FloJet |
| 629097390 | Kit Viper Expansion Tank | |
| 3 | 629096937 | Kit-Pump Water FloJet |
| 4 | 620054693 | Reg Water 30 PSIG W 3/8 Fittings |
| 5 | 620043083 | Switch Sold Out Water – Viper |
6
| 183446016| Reg S SQ 30
910705026| Reg Asy, 1 x 30psi modified for venting
7| 620313290| Switch Sold Out CO2-Viper
8
| 183460016| Reg S SQ 60 RV
910705025| Reg Asy, 2 x 60psi modified for venting
9| 620608747| Valve Solnd Assy Wtr 0.82GPM
10| 620608746| Valve Solnd Assy Syr 0.21GPM
11| 620313722| Solenoid Pull 24VAC 50/60 C.D.
12| 560002991| Valve Chk 7/16F X 7/16M CHUD
13| 620313291| Switch Sold Out Syrup – Viper
14| 620609162| Valve Chk 1/4 BARB (2) SMC
15| 620609161| Valve Sol CO2 KIP
16| 183287000| Gage 60PSI 400KPA
17| 620609164| Valve Shut-Off 3-Way (Brix valve)
18| 620716343| Orifice .030ID SS
---|---|---
19| 620720662| Fitg U-Brb 1/4 X 1/4 FL (2)
20| 3879| Condensation Tray
21| 620047684| Cap Vinyl .437 ID with Tether
22| 620720663| Fitting-Push L 3/8 Stem X 1/4 Barb
23| 620061927| Insulation w/Adhesive Mini Extant
24| 77900300| Tube U 1/4 Barb(2) Ss
25| 5083| Fitg T-brb 1/4(2) X 1/8fpt
26| 178025100| Gasket 1/4 Male Flare Fitg
27| 560002700| Fitg T-brb 3/8(2) X 1/8fpt SS
28| 77040700| Splicer Barb 250 X 375 Stn Stl
29| 620059276| Tube Asy Product Barrel Inlet Vpr
30| 620720658| Fitg L-brb 10/13mm X Port Flojet
31| 620720673| Fitg Barb 3/8 X Port SS FloJet
32| 620720672| Fitg CO2 L-Brb 1/4 X Port BR FloJet
33| 620045337| Cover flow control solenoid Viper
| 183099000| Kit Repair Reg Secondary
| 620046594| Tube Assy, CO2 Venting 2 FL
| 174478100| 1/4” Beverage Tubing X 100′ Roll
| 174292100| 3/8” Beverage Tubing X 100′ Roll
*| 620709068| Fitg L-mix 1/4brb X 1/4
Figure 6. Refrigeration System
Table 6. Refrigeration System
Figure 7. E-Box Assembly
Table 7. E-Box Assembly
| Item | Part No. | Description |
|---|---|---|
| 1 | 620710739S | Transformer 60+75VA 240V:24V 50/60HZ |
| 2 | 620314869-100S | Kit-Board Viper Ctl_ Main I/O Board Ver. 3 |
| 3 | 620314871-100S | Kit-Board Viper Ctl_ U/I Board Ver. 3 |
| 4 | 629096275S | Kit-Key Pad Ctl Viper |
| 5 | 620314868-100S | Kit-Board Viper Ctl_ Motor Control Board |
| 6 | 620314029 | Relay Compressor 24VAC Coil 600VAC Contacts |
| 7 | 560003953 | Filter, RFI Single Phase 50 Hz. |
| 8 | 620047160-200 | Board, PCBA 0-50 psig |
| Item | Part No. | Description |
| --- | --- | --- |
| * | 629096930TC | Kit, Language Chip – Chinese Traditional UI Software Ver. 2 |
| * | 629096930SC | Kit, Language Chip – Chinese Simple UI Software Ver. 2 |
| * | 629096931TC | Kit, Language Chip – Chinese Traditional UI Software Ver. 3 |
| * | 629096931SC | Kit, Language Chip – Chinese Simple UI Software Ver. 3 |
| * | 629096931KR | Kit, Language Chip – Korean UI Software Ver. 3 |
| * | 629096931SP | Kit, Language Chip – Spanish UI Software Ver. 3 |
| * | 629096931JP | Kit, Language Chip – Japanese UI Software Ver. 3 |
| * | 629096931FR | Kit, Language Chip – French UI Software Ver. 3 |
| * | 629096931LOFR | Kit, Language Chip – Low overrun French UI Software Ver. 3 |
- Indicates Not Shown.
Table 8. Harness Assemblies (Not Shown)
| Item | Part No. | Description |
|---|---|---|
| * | 620323046 | Harness Main E-Box I/O PCBA to Sold-Out Switches Ctl |
| * | 620323147 | Harness Main E-Box I/O PCBA to Thermistors Ctl |
| * | 620323247 | Harness Main E-Box I/O PCBA to 24VAC Strip |
| * | 620323348 | Harness Left Hand Motor |
| * | 620323662 | Harness Main E-Box I/O PCBA to ACBALoads Ctl |
| * | 620323663 | Harness Main E-Box I/O PCBA to LCD User Interface PCBA |
| * | 620323664 | Harness Main E-Box 24VAC Strip to Motor PCBA |
| * | 620323665 | Harness Main E-Box I/O PCBA to Motor Control PCBA |
| * | 620323667 | Harness Main E-Box Mtr Control to 240VAC Supply Power |
| * | 620323669 | Harness Power E-Box 240VAC Compressor Capacitor |
| * | 620323679 | Harness Condenser Fan |
| * | 620323700 | Harness Main E-Box to TCO |
| * | 620323706 | Harness Right Hand Motor |
| * | 620323729 | Harness Dual Pressure Transducer |
| * | 620323738 | Harness Main E-Box to Transformer |
| * | 620056073 | Harness Barrel Fill Switch |
| * | 620047350 | Hern Press Sensor Packard To Molex Mirco-fit 3.0 20″ |
| * | 620047351 | Hern 24vac 1/4″ Fast-ons To Amp Mate-n-lock 36″ |
| #* | 620072490 | Hern PCBA to AC Loads Viper R448a 2FL |
| #* | 620071842 | Power Cable – Molded Plug |
- Indicates Not Shown.
* Applies to R448a Units only
Figure 8. Merchandiser Assembly Classic model
Table 9. Merchandiser Assembly Classic model
| Item | Part No. | Description |
|---|---|---|
| 1 | 620314875 | Kit-Board Viper Ctl Barrel Status Extender |
| 2 | 620518917 | Plate Mtg Viper Ctl Barrel Status |
| 3 | 620928781 | Graphic Board Viper Ctl Barrel Sta- tus |
| 4 | 620719211 | Diffuser Flavor Card 2FL Viper |
| 5 | 560006589 | Display Flavor Card CT PCL |
| 6 | 620520638 | Lens Graphic Merchandiser 2FL Viper |
| 620046772 | Lens Graphic Merchandiser 2FL Viper – Short | |
| 7 | 620719212 | Kit-Diffuser Merchandiser 2FL Viper |
| 620046770 | Diffuser Merchandiser 2FL Viper – Short | |
| 8 | 620521775 | Kit-Merchandiser Assy Downlight PCBA |
| 9 | 629096926 | Kit-Hinge Plastic Merchandiser Viper 2Pcs |
| 10 | 620314874 | Kit-Board Viper Ctl _Barrel Status |
| 11 | 620061825 | Merchandise Assy Backlight PCBA W/ LED Circuit |
| 629097424 | Kit LED Backlight Merch 2 FL Viper | |
| 12 | 629096936 | Kit-Pin Hinge Viper 2Pcs |
| 13 | 620323668 | Harness Main LED Status to Extender LED Status |
| --- | --- | --- |
| 14 | 620042822 | Graphics Viper 2FL |
| 620047178 | Graphics Viper 2FL – Short | |
| 15 | 398034400 | Pin HTCH 080D 1.562 STZI |
| 16 | 620049621 | Merchandiser Box Weldment 2fl Viper Tall |
| 620046775 | Merchandiser Short Box Weldment 2fl Vpr | |
| * | 620042868 | Flavor Card – 18 Card Set |
| * | 620046771 | Hinge for Short Merchandiser Viper |
| * | 620052148 | Card Flavor BP Viper |
| * | 620051378 | Card Flavor Coke Viper |
| * | 620051379 | Card Flavor Pepsi Viper |
| * | 620055021 | Card Flavor Viper Hs |
| * | 620065324 | Card Flavor Viper 6.5 x 4.0 – BK |
| * | 620061826 | Harn Merchandiser Viper Led Backlight |
| * | 620043061 | Harness Main E-Box I/O to Main Status LED Merchandiser |
CUSTOMERS SUPPOER
Cornelius
www.cornelius.com
Release Date: December 28, 2008
Publication Number: 621260373IPL
Revision Date: February 8, 2022
Revision: AB
Visit the Cornelius web site at www.cornelius.com
for all your Literature needs.
