milwaukee M18 Force Logic Single Channel Strut Shear User Manual

: June 16, 2024
: Milwaukee

milwaukee M18 Force Logic Single Channel Strut Shear User Manual

WARNING To reduce the risk of injury, user must read and understand operator’s manual.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING

Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an GFCI reduces the risk of electric shock.

PERSONAL SAFETY

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

POWER TOOL USE AND CARE

Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

SERVICE

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

SPECIFIC SAFETY RULES FOR STRUT SHEARS

Do not use tool without dies installed. Fingers could be crushed.
Keep hands away from clevis and dies while tool is in use. Fingers could be crushed, fractured, or amputated.
Always wear proper eye protection with side shields, marked to comply with ANSI Z87.1 when operating the strut shear.
Wear gloves when handling steel work piecesto prevent possible injury from sharp edges.
Wear ear protectors. Exposure to noise can cause hearing loss.
Inspect and discard workpieces with cracks or wear before use.
Use tool only with MILWAUKEE dies for which they are rated. Improper combinations can result in a faulty shear.
Large forces are generated during product use that can break or throw parts and cause injury. Stand clear during use and wear appropriate protective equipment, including eye protection.
WARNING Only use the strut shear head to cut material for which the head/ dies are designed. Do not shear stainless steel. Cutting improper material may damage the shear head or result in serious personal injury.
Chemical Burn Hazard. Keep coin cell battery away from children.
Always use common sense and be cautious when using tools. It is not possible to anticipate every situation that could result in a dangerous outcome. Do not use this tool if you do not understand these operating instructions or you feel the work is beyond your capability; contact Milwaukee Tool or a trained professional for additional information or training.
Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paint
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

FUNCTIONAL DESCRIPTION

Product Overview

Strut support plate
Stationary die pocket
Trigger lock-off switch
Trigger
LED worklight
Backup release valve
ONE-KEY™ indicator
Die
Top die channel
Strut shearing plane
Die retaining pin hole(s)
Clevis
Bottom die channel
Tri-stand chain mount
Ram head
Return arm
Die retaining pin (not shown)

SPECIFICATIONS

Cat. No: 2933-20
Volts: 18 DC
Battery Type : M18™
Charger Type: M18™
Cutting Cycle: 4.25 seconds
*Max Capacity:**
Mild steel: 12 gauge
Chemically Treated Steel: 12 gauge
Module/FCC ID: 5123A-11/QOQ11
Recommended Ambient
Operating Temperature: 0°F to 125°F
*Do not shear stainless steel.

SYMBOLOGY

V Volts
Direct Current
WARNING Keep hands away from moving die and ram head while tool is in use. Fingers could be crushed, fractured, or amputated.
Lock
Unlock
Shear plane
Lubrication
Tri-stand chain
Read Operator’s Manual
UL Listing for Canada and U.S.

ASSEMBLY

WARNING Recharge only with the charger specified for the battery. For specific charging instructions, read the operator’s manual supplied with your charger and battery.

Removing/Inserting the Battery To remove the battery, push in the release buttons and pull the battery pack away from the tool.

WARNING Always lock the trigger or remove the battery pack any time the tool is not in use.

To insert the battery, slide the pack into the body of the tool. Make sure it latches securely into place.

WARNING Only use accessories specifically recommended for this tool. Others may be hazardous.

ONE-KEY™

To learn more about the ONE-KEY™ functionality for this tool, go to milwaukeetool.com/One-Key. To download the ONE-KEY™ app, visit the App Store® or Google Play™ from your smart device.

ONE-KEY™ Indicator

Solid Blue| Wireless mode is active and ready to be configured via the ONE- KEY™ app.
Blinking Blue| Tool is actively communicating with the ONE-KEY™ app.
Blinking Red| Tool is in security lockout and can be unlocked by the owner via the ONE-KEY™ app.

OPERATION

WARNING Do not use damaged dies. Using damaged dies could result in serious personal injury. Keep hands away from moving die and ram head while tool is in use. Fingers could be crushed, fractured, or amputated.

Always wear proper eye protection marked to comply with ANSI Z87.1. When working in dusty situations, wear appropriate respiratory protection or use an OSHA compliant dust extraction solution.

NOTICE To avoid damage to the tool, do not operate the tool without the die retaining pin fully inserted and locked into die. Damage to the cylinder or clevis may occur.

Lubrication

The top and bottom die channel faces (see “Functional Description”) of the strut shear clevis must remain well lubricated through- out life to prevent die binding. Regularly lubricate the top and bottom die channel faces with a generous amount of Type “E” Grease Cat. No. 49-08-4122. Always lubricate the top and bottom die channel faces before die installation. If the strut shear die does not fully retract, closely inspect the clevis for cracked or broken parts. If no issues are found, the dies and clevis should be cleaned, re- greased, and the tool cycled to ensure functionality.

NOTE: If the die gets stuck in the extended position, remove battery pack to avoid starting the tool. Gently tap the die back to the fully seated position, disengage the return arm, clean out the dies, and ensure the die channel within the clevis is clean of debris. Relubrication.

Inserting/Removing Dies

Inspect dies and strut before use. Do not use damaged dies. Using damaged dies could result in serious personal injury. Only use properly matched dies. Refer to “Accessories” for die compatibility. To maximize die life, swap the cutting edge of the dies periodically.

To insert:

WARNING! Remove battery to avoid starting the tool.
Pull and hold the return arm outward to slide the first die into the stationary pocket.
With the return arm still pulled out, insert the sec- ond die beside the first.
NOTE: Some die sizes have two die retaining pin holes. Those dies can be inserted facing up or down.
Release the return arm back into place ensuring die retaining pin is properly seated into the die.

To remove:

WARNING! Remove battery to avoid starting the tool.
Pull and hold the return arm outward and slide both dies out.

Shearing

Before shearing:

WARNING Inspect the dies for cracks or other damage. Do not use damaged dies. Using damaged dies could result in serious personal injury. Do not shear stainless steel. Cutting improper material may damage the shear head or result in serious personal injury.

Ensure die retaining pin is properly seated and dies are properly installed.
Dies must be used in an APPROVED COMBINATION of die and strut. Improper combinations can result in a faulty shear.
Inspect and discard workpieces with unacceptable defects

Insert the battery pack.
Insert the strut in to the installed dies.
NOTE: When shearing strut channel, the work piece must always be supported by the strut sup- port plate. The strut support plate is designed to support the strut during the shearing operation and is needed to produce the cleanest possible shear. The strut support plate is positioned 4″ off the shearing plane. The tool sits at a height that specifically allows the free end of a strut to be sup- ported by a piece of 1-5/8″ strut when used on a flat surface. It is not recommended to cut anything shorter than a 5″ piece of strut. The squareness of the cut piece will be diminished.
Ensure the tool is secured either to a table, stand, or other flat and stable surface. Slide the trigger lock-off switch to the unlock position. Pull the trigger halfway to activate the LED work light. Pull the trigger all the way to start the strut shear.
Once the strut is sheared, release the trigger to maximize tool life versus letting the tool ram head “dead head” and return on it’s own.
NOTE: If the die gets stuck in the extended posi- tion, refer to “Lubrication”.
If service is needed, the LED work lights will blink repeatedly. After 2000 cuts are made with the work light blinking, the tool will permanently shut off until service is performed by a MILWAUKEE service facility

Backup Release Valve

If the ram head must be returned without the battery pack installed, press and hold the backup release valve. Hold tool securely until the ram head retracts fully.

Optional Mounting

The strut shear can be attached to the MILWAUKEE 6″ Leveling Tripod Chain Vise, competitive tri-stand, or be screwed down to a secured work surface by a 5 mm hole located in the tri-stand chain mount.

MAINTENANCE

WARNING To reduce the risk of injury, always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disassemble the battery pack, charger, or tool, except as provided in these instructions. Contact a MILWAUKEE service facility for all other repairs.

Dies and Clevis

WARNING! Inspect the dies for cracks or other damage. Do not use damaged dies. Using damaged dies could result in serious personal injury. Ensure the die channel within the clevis is clean of debris before each use.

Hot-dipped galvanized strut may have beads or other artifacts from the plating process that will cause additional resistance when inserting the strut into the dies.

Maintaining Tools

Keep your tool, battery pack and charger in good repair by adopting a regular maintenance program. Inspect your tool for issues such as undue noise, misalignment or binding of moving parts, breakage of parts, or any other condition that may affect the tool operation. Return the tool, battery pack, and charger to a MILWAUKEE service facility for repair. After six months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE service facility for inspection. If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work prop- erly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.

NOTE: If service is needed, the LED work lights will blink repeatedly. After 2000 cuts are made with the work light blinking, the tool will permanently shut off until service is performed by a MILWAUKEE service facility

ONE-KEY™

WARNING Chemical Burn Hazard. This device contains a lithium button/coin cell battery. A new or used battery can cause severe internal burns and lead to death in as little as 2 hours if swallowed or enters the body. Always secure the battery cover. If it does not close securely, stop using the device, remove the batteries, and keep it away from children. If you think batteries may have been swallowed or entered the body, seek immediate medical attention.

Internal Coin Cell Battery

An internal coin cell battery is used to facilitate full ONE-KEY™ functionality.

To replace the coin cell battery:

WARNING! Remove tool’s battery to avoid starting the tool.
Loosen the screw(s) and open the coin cell battery door.
Remove the old coin cell battery, keep it away from children, and dispose of it properly.
Insert the new coin cell battery (3V CR2032), with the positive side facing up.
Close the battery door and tighten the screw(s) securely.

WARNING To reduce the risk of personal injury, electric shock and damage, never immerse your tool in liquid or allow a liquid to flow inside it.

Cleaning

Clean dust and debris from any vents. Keep tool clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean, since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household deter- gents containing ammonia. Never use flammable or combustible solvents around tools.

Repairs

For repairs, return the tool to the nearest authorized service center

ACCESSORIES

WARNING Use only recommended accessories. Others may be hazardous. For a complete listing of accessories, go online to www.milwaukeetool.com or contact a distributor.

Cat. No.	Die Description
49-16-0158	1-5/8″ single strut†
49-16-0078	7/8″ single strut
49-16-1316	13/16″ single strut
49-16-1578	7/8″ & 1-5/8″ combination strut†
49-16-1513	13/16″ & 1-5/8″ combination strut†

Dies have two die retaining pin holes to allow alternate orientation. See Inserting/Removing Dies section.

WIRELESS COMMUNICATION

For products provided with wireless communication features, including ONE- KEY™:

Pursuant to part 15.21 of the FCC Rules, do not modify this product. Modification could void your authority to operate the product. This device complies with part 15 of the FCC Rules and ISED-Canada’s license exempt RSS standards. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation.

SERVICE UNITED STATES

1-800-SAWDUST (1.800.729.3878) Monday-Friday, 7:00 AM – 6:30 PM CST or visit www.milwaukeetool.com

Contact Corporate After Sales Service Technical Support with technical, service/repair, or warranty questions.

Email: metproductsupport@milwaukeetool.com

Become a Heavy Duty Club Member at www.milwaukeetool.com to receive important notifications regarding your tool purchases.

SERVICE CANADA

Milwaukee Tool (Canada) Ltd 1.877.948.2360
Monday-Friday, 7:00 AM – 4:30 PM CST or visit www.milwaukeetool.ca

LIMITED WARRANTY USA & CANADA

This MILWAUKEE power tool* is warranted to the original purchaser from an authorized MILWAUKEE distributor only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on this power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of five (5) years after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents. Normal Wear: Many power tools need periodic parts replacement and service to achieve best performance. This warranty does not cover repair when normal use has exhausted the life of a part including, but not limited to, chucks, brushes, cords, saw shoes, blade clamps, orings, seals, bumpers, driver blades, pistons, strikers, lifters, and bumper cover washers

*This warranty does not cover battery packs or all power tools. Refer to the separate and distinct warranties available for those products. The warranty period for the LED in the LED Work Light (49-24-0171) and the LED Upgrade Bulb (49-81-0090) is the lifetime of the product subject to the limitations above. If during normal use the LED or LED Upgrade Bulb fails, the part will be replaced free of charge. Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE power tool product. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested.

ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL, OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROMSTATE TO STATE.

This warranty applies to product sold in the U.S.A. and Canada only. Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www.milwaukeetool.com or call 1.800. SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a MILWAUKEE power tool.

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