SPIKE 78-3500V-R Cfmoto Zforce 950 Sport Installation Guide

June 4, 2024
SPIKE

SPIKE 78-3500V-R Cfmoto Zforce 950 Sport

IMPORTANT NOTICES

READ AND UNDERSTAND THESE INSTRUCTIONS COMPLETELY BEFORE INSTALLATION TO AVOID INJURY TO YOURSELF, DAMAGE TO THE VEHICLE OR ACCESSORY.

  • For proper installation, TWO people are required.
  • Torque specifications must be followed when tightening bolts. Over-tightening any and/or all screws willcause cracks around mounting holes which is not covered by any warranty.
  • As specified on carton label, once protective film on shields is removed, product cannot be returned.
  • As specified on carton label, damage caused by packaging staples is not covered by warranty. All staples mustbe removed prior to removing product from carton.
  • ANY cutting, trimming, drilling or altering of this product as delivered is not covered under warranty.
  • Failure to follow these installation instructions completely may void any warrantable components and result inproduct damage or personal injury.
  • Do not use Loctite/Super Glue or any other similar fastener adhesive. These types of products react to plasticsand cause cracking. Not covered by any warranty.
  • Our windshields are made from the highest quality material providing optimum transparency and clarity.Blurriness and/or extrusion marks may or may not appear when looking through windshield from a wide,side-angle. This is normal for all extruded clear plastic materials.
  • The application of improper cleaners, abrasive and/or dirty cleaning towels can severely damage the product.Failure to follow cleaning recommendation (provided herewith) may void any warrantable components.

DEALER

These instructions contain important information for future reference and must be given to the customer at time of purchase or upon completion of installation.

Parts List (parts available with kit only and not available separately)

ITEM PART NAME DESCRIPTION QTY
A Rear windshield CNC rear windshield cut-out made of ⅛” thick GE
polycarbonate or equivalent 1
B Lower center panel CNC lower center panel cut-out made of ⅛” thick GE
polycarbonate or equivalent 1
C Vent assembly Includes: 1 vent cover, 1 vent flap assembly, 1 rubber vent
seal and 7 vent mounting screws 1
D Co-extruded bulb seal (¼”) Includes: 45″ Co-extruded bulb seal (¼”) /
#77-95BS [end user to cut to exact length] 1

INSTRUCTION BAG

| E| Flop clamp set| Includes: 4 flop clamps and 8 injected rubber pad spacers (1 ¾”)| 1
F| Nuts & bolts| Includes: 4 Philips truss head screws M6 x 16, 2 Philips truss head screws M6 x 24, 6 plastic shoulder

washers M6, 2 locknuts M6, 2 washers M6 x 25, 2 rubber bushings M8 and 5 push type retainers (5/16″)

| 1

Installation

  • Insert the injected rubber pad spacers (Item E) to all clampsas shown below

IMPORTANT NOTICES
Over-tightening any and/or all screws will cause cracks around mounting holes which is not covered by any warranty.

  • Attach the clamps to the roll-cage as shown below and pre-adjust tightening tension of all clamps. NOTE: Keep all clamp handles openas shown in step 3 below; this will allow you to move the clamps up or down when installing the windshield for the first time.

  • Partially remove the protective film on both sides and assemble the lower center panel part (Item B) to the rear windshield (Item A)using supplied push type retainers (5/16″) (Item F) as shown below.

IMPORTANT NOTICES

  * Torque specifications must be followed when tightening bolts.
  * Over-tightening any and/or all screws will cause cracks around mounting holes which is not covered by any warranty.
  • Partially remove the protective film on both sides and apply the co-extruded bulb seal (Item D) to the lower lips using manual pressure to ensure good adhesion to the windshield and cut any excess. (As shown, it must be applied in 3 pieces to allow removal of the lower center panel for vehicle maintenance.)

  • Vent assembly (Item C) installation: Partially remove the protective film on both sides of the windshield around the vent cutouts and follow instructions below.

    • From the front side (cab side) of the windshield, slide the vent flap assembly in the vent cut out as shown in image e1. Ensure the lower tab nests into the front of the windshield as shown in image e2 & e3.

IMPORTANT NOTICES
Torque specifications must be followed when tightening bolts.
Over-tightening any and/or all screws will cause cracks around mounting holes which is not covered by any warranty.

  * Install the remaining vent components (Item C) using supplied hardware as shown below in image e4 & e5.  

Caution: over tightening any hardware could cause irreversible damage to the windshield.
DO NOT USE POWER TOOLS FOR THE INSTALLATION OF THE 7 MOUNTING SCREWS.

  • Install the windshield to all clamps and cage as shown below using supplied hardware (Item F) without applying final torque. Adjust the position of the windshield and tighten all screws with specified torque indicated below. Over-tightening clamps to roll bar could cause parts failures.

IMPORTANT NOTICES

  • Trailerable ONLY with a FULL Front windshield AND Roof – or damage can occur!
  • Due to extreme wind turbulence, towing on an open trailer pulled by a motor home, bus or other large size vehicle at highway speeds is NOT recommended.

CAUTION

  • Limited Towing at lower speeds (60mph or less) for shorter distances is acceptable with a FULL Front Windshield AND Roof ONLY.
  • Prolonged towing at highway speeds on an Open trailer is NOT recommended and can cause damage that is NOT covered under
  • Warranty. Whenever towing anytime, it is mandatory to check all windshield hardware BEFORE towing and at frequent intervals afterwards!
  • SPIKE suggests removal of Rear Windshields if towed in any conditions that are NOT recommended – removal will also create less drag on the tow vehicle

Maintenance and Care

Tighten all hardware after first use and periodically thereafter.

CLEANING:

  • Rinse with lukewarm water; wash gently with mild soap or detergent and lukewarm water, using a soft cloth or sponge. DONOT SCRUB or use brushes or squeegees.

  • Rinse again. Dry with soft cloth or moist cellulose sponge to prevent water spotting.

  • To remove wet paint, glazing compound or grease, rub lightly with a good grade of VM&P naphtha or isopropyl alcohol,then wash and rinse. DO NOT USE GASOLINE.
    NOTICE: Abusive cleaning procedures by hand washing or automated washing equipment will eventually result in visual hazing, loss of light transmission and coating delamination. Compatible Cleaning Agents

  • Aqueous Solution of Soaps and Detergents

References

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