ClearSpan PB01000R4 Solar Guard Round Style Storage Building Instruction Manual
- June 15, 2024
- ClearSpan
Table of Contents
PB01000R4 Solar Guard Round Style Storage Building
ClearSpanTM Garages & Storage Sheds
Specifications
-
Model: ClearSpanTM SolarGuardTM Round Style Storage
Building -
Revision Date: 10.19.23
-
Stock Number: PB01000R4
-
Dimensions: 12′ W x 8′ H x 20′ L
Product Information
Thank you for purchasing the ClearSpanTM SolarGuardTM Round
Style Storage Building. This product is designed to provide years
of reliable service when properly assembled and maintained. The
following instructions will guide you through the assembly process
and provide important information for maintaining the shelter.
Product Usage Instructions
Location
Choosing the proper location is crucial before starting the
assembly process. Consider the following suggestions and
precautions:
-
Read the “MUST READ” document included with the shipment before
assembling the shelter. -
Ensure that the selected location is suitable for the size and
dimensions of the shelter. -
Properly prepare the site by clearing any debris or
obstacles. -
Consult a qualified contractor if you are unfamiliar with
construction methods and techniques.
Safety Precautions
It is important to follow safety precautions during the assembly
process. Take note of the following:
-
The individuals responsible for assembling the structure must
design and provide temporary bracing, shoring, and support during
assembly. -
Improper anchoring may lead to shelter instability and failure.
Always anchor the shelter according to the provided
instructions. -
Failure to anchor the shelter properly will void the
manufacturer’s warranty and may cause injury and damage.
Assembly Procedure
Follow these steps to ensure proper assembly of your ClearSpanTM
SolarGuardTM Round Style Storage Building:
-
Verify that all parts are included in the shipment. Contact
Customer Service if you have any questions or concerns. -
Read and familiarize yourself with these instructions, the
“MUST READ” document, and any additional documentation provided
with the shipment. -
Gather all necessary tools, bracing, ladders (or lifts), and
assistance required for the assembly process. -
Begin assembling the shelter according to the detailed
instructions provided in the user manual.
FAQ (Frequently Asked Questions)
Q: What should I do if I have missing parts?
A: If you find any missing parts in your shipment, please
contact Customer Service for assistance.
Q: Can I assemble the shelter without professional help?
A: Yes, you can assemble the shelter on your own. However, it
is important to follow the provided instructions carefully and seek
assistance from a qualified contractor if needed.
Q: How important is anchoring the shelter?
A: Properly anchoring the shelter is crucial for stability and
safety. Failing to anchor the shelter correctly will void the
warranty and may lead to structural failure.
Q: How often should I maintain the shelter?
A: Regular maintenance is recommended to ensure optimal
performance. Clean the shelter periodically and inspect for any
signs of damage or wear.
CLEARSPANTM GARAGES & STORAGE SHEDS
ClearSpanTM SolarGuardTM Round Style Storage Building
Photo may show a different but similar model.
©2023 ClearSpanTM All Rights Reserved. Reproduction is prohibited without
permission.
Revision date: 10.19.23
STK#
PB01000R4
DIMENSIONS
12′ W x 8′ H x 20′ L
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CLEARSPANTM GARAGES & STORAGE SHEDS
LOCATION
Choosing the proper location is an important step before you begin to assemble
the structure.
YOU MUST READ THIS DOCUMENT BEFORE YOU BEGIN TO ASSEMBLE THE SHELTER.
Thank you for purchasing this ClearSpanTM shelter. When properly assembled and
maintained, this product will provide years of reliable service. These
instructions include helpful hints and important information needed to safely
assemble and properly maintain the shelter. Please read these instructions
before you begin.
If you have any questions during the assembly, contact Customer Service for
assistance.
SAFETY PRECAUTIONS
· Wear eye protection.
· Wear head protection.
· Wear gloves when handling metal tubes.
· Use a portable GFCI (Ground Fault Circuit Interrupter) when working with
power tools and cords.
· Do not climb on the shelter or framing during or after construction.
· Do not occupy the shelter during high winds, tornadoes, or hurricanes.
· Provide adequate ventilation if the structure is enclosed.
· Do not store hazardous materials in the shelter.
· Provide proper ingress and egress to prevent entrapment.
ANCHORING INSTRUCTIONS
Prior to assembling this shelter, please read the MUST READ document included
with the shipment.
The following suggestions and precautions will help you determine whether your
selected location is the best location.
· Never erect the structure under power lines.
· Identify whether underground cables and pipes are present before preparing
the site or anchoring the structure.
· Location should be away from structures that could cause snow to drift on or
around the building.
· Do not position the shelter where large loads such as snow and ice, large
tree branches, or other overhead obstacles could fall.
SITE
After choosing a location, proper preparation of the site is essential. Follow
the information below.
· A level site is required. The site must be level to properly and safely
erect and anchor the structure.
· For sites that are not concrete or gravel, placing wood blocks or other
suitable supports under each rafter leg helps prevent the pipes from sinking
or working into the site.
· Drainage: Water draining off the structure and from areas surrounding the
site should drain away from the site to prevent damage to the site, the
structure, and contents of the structure.
WARNING: The individuals assembling this structure are responsible for
designing and furnishing all temporary bracing, shoring and support needed
during the assembly process. For safety reasons, those who are not familiar
with recognized construction methods and techniques must seek the help of a
qualified contractor.
WARNING: The anchor assembly is an integral part of the shelter construction. Improper anchoring may cause shelter instability and failure of the structure. Failing to anchor the shelter properly will void the manufacturer’s warranty and may cause serious injury and damage.
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Revision date: 10.19.23
CLEARSPANTM GARAGES & STORAGE SHEDS
ASSEMBLY PROCEDURE
· Conduit: An assembly of pipes used to secure the
Following the instructions as presented will help ensure the proper assembly of your shelter. Failing to follow these steps may result in an improperly assembled and anchored shelter and will void all warranty and protection the owner
main cover and end panels (if equipped). Purlins and some strut assemblies also consist of connected pipes to form a conduit. Each pipe joint of a conduit assembly is secured with a self-tapping Tek screw.
is entitled.
· Coupler or Fitting: A part of the frame assembly
where legs, purlins and rafter pipes are inserted and
The steps outlining the assembly process are as follows:
secured. In most instances, 3-way and 4-way couplers
1. Verify that all parts are included in the shipment. Notify Customer Service for questions or concerns.
are used. In some larger applications, couplers are used to secure the joints of the different rafter sections during the assembly of the rafters. Some shelters do
2. Read these instructions, the Must Read document, and
not use couplers.
all additional documentation included with the shipment before you begin assembling the shelter.
·
Foot or Rafter Foot: The part attached to and found at the base of the rafter or leg of the shelter.
3. Gather the tools, bracing, ladders (and lifts), and
Depending on the shelter, the foot is an optional
assistance needed to assemble the shelter.
purchase. Some shelters do not offer an optional foot.
4. Check the weather before you install the roof cover
Some use 1-Way connectors.
and any panels (if equipped). Do not install covers or · Must Read Document: This document includes
panels on a windy or stormy day.
building and shelter anchoring instructions, steps for
5. Re-evaluate the location and site based on the information and precautions presented in the documentation included with the shipment.
end wall reinforcement, safety precautions, and notices and warnings. The Must Read document is sent with all shelters and buildings. If you did not receive a Must Read document, contact Customer Service to request
6. Prepare the site (if applicable).
one.
7. Assemble the frame components in the order they are presented in these instructions.
· On-Center: Term used to describe a measurement taken from the vertical center of the rafter or frame member to the vertical center of another.
8. Assemble the frame including the struts (if equipped). · Purlin: The pipe assembly that runs perpendicular to
9. Consult the MUST READ document and properly
the rafters or framework that supports the main cover.
anchor the assembled frame.
Purlins are found on the sides and roof areas of the
10. Install, tighten, and secure the end panel and main cover (if equipped). This applies to fabric covers that
assembled frame, are evenly spaced, and typically run from the front to the back of the shelter.
stretch over the frame assembly. Your shelter may
· Plain or Straight Pipe: A term used to describe a pipe
include roof panels or side panels or both.
that has the same diameter or width throughout its
11. Read the Care and Maintenance information at the end
entire length.
of these instructions.
· Strut: A strut is usually a length of pipe with two
LIST OF WORDS AND PHRASES
flattened ends and is used for diagonal bracing of the shelter frame. A strut is typically secured to the frame
Before you begin, it is important to become familiar with the
work by special brackets and bolts.
words and phrases used in this instruction manual.
· Swaged End or Swaged Pipe: The term “swaged”
These words and phrases are common to most ClearSpanTM shelters and identify the different parts of the shelter. (Some are used in this document. Others may
refers to the tapered end of the pipe or tube. Swaged ends of a pipe can be inserted into couplers and the straight ends of other pipes.
not apply to this particular shelter.) These terms describe the shipped parts and can also be found on the materials list/spec sheets included with the shipment. To aid in the
· Tek Screw: A self-tapping fastener used to secure pipe joints and to fasten brackets to rafters.
assembly, read through the following definitions before you
begin to assemble your shelter.
Revision date: 10.19.23
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CLEARSPANTM GARAGES & STORAGE SHEDS
REQUIRED TOOLS The following list identifies the main tools needed to assemble
the shelter. Additional tools and supports may be needed depending on the
structure, location, and application.
· Tape measure or measuring device
· Fine point marker to mark the location on tubing.
· Variable speed drill and impact driver (cordless with extra batteries works
best)
· Wrench, ratchet and socket (recommended)
· 1/4” Allen wrench
· Scissors
· Two ropes long enough to reach over the shelter
· Hammers and gloves
· Metal file and Metal Cutting Saw
· Duct tape (supplied by customer)
· Box cutter or utility knife
· Ladders, work platforms, and other machinery for lifting designed to work
safely at the height of the shelter
UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all
the necessary parts before you begin to assemble the shelter.
1. Unpack the contents of the shipment and place where you can easily
inventory the parts. Refer to the Bill of Materials/Spec Sheets.
2. Verify that all parts listed on the Bill of Materials/Spec Sheets are
present. If anything is missing or you have questions, consult the Pictorial
Parts Guide and all shelter diagrams for clarification, or contact Customer
Service.
NOTE: At this time, you do not need to open the plastic bags containing
smaller parts such as fasteners or washers.
QUICK START GUIDE
For a quick overview of this shelter and its components, consult the Quick
Start Guide at the back of these instructions.
Space below is reserved for customer notes.
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Revision date: 10.19.23
CLEARSPANTM GARAGES & STORAGE SHEDS
The following graphics and photos will help you identify the different parts
and show you how they are used. (Some parts are not shown.)
QH1400
10015106
Band Clamp T-Fitting
CC6212 Fabric Clip
FA4482B Tek Screw
102855 End Clamp
102479 Cross Connector
QH1061 Ratchet
102947 D-ring Strap
103620b Plain End Strap
Plain Swaged Swaged and Plain Rafter Sections
Zippered End Panel
Plain End Panel
Revision date: 10.19.23
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CLEARSPANTM GARAGES & STORAGE SHEDS
Round Style Storage Building
OVERVIEW
This section is an overview of the process for assembling your Round Style
Storage Building. For details, please see section, Assembling the Round Style
Storage Building Components. See illustration below to identify main parts of
shelter.
1. Locate the required parts for each assembly procedure.
2. Assemble the rafters and frame, and square frame.
3. Prepare end panels and insert end conduits.
4. Connect end conduits and anchor the shelter.
5. Attach end panels and prepare and attach main cover.
Purlins
End Rafter
Inside Rafter
End Conduit
6
Strut
Revision date: 10.19.23
LAY OUT THE BUILDING SITE
After the site is prepared, identify the location of the shelter corners helps
to square the frame after it is assembled.
Taking these steps before assembling the shelter saves time and ensures that
the structure is positioned as desired. The following procedure is a suggested
method. Its use depends on the size of the shelter, shelter application, the
footings, and the method used to anchor the shelter.
SQUARE THE SITE
1. Identify a corner where a building rafter will be positioned, drive in a
stake, and string a line the exact width of the building and stake in place.
2. String a line at least as long as the building from the first stake at
90°.
NOTE: A transit can be used to ensure an accurate 90° angle, or the 3-4-5 rule
can be used. Refer to diagram. Using multiples of 3-4-5 such as 6-8-10 or
12-16-20 helps to maintain an accurate 90° angle.
3. After squaring the position of the building and placing a stake at all
corners, string a line between the stakes to mark the base of the building.
CLEARSPANTM GARAGES & STORAGE SHEDS
ASSEMBLING THE ROUND STYLE STORAGE BUILDING COMPONENTS NOTE: Assistance is
required to assemble the shelter. RAFTER ASSEMBLY Gather the Parts:
· Rafter Position #1 (Pipe #12R1301)
· Rafter Position #2 (Pipe #12R1302)
· Rafter Position #3 (Pipe #12R1303)
· Purlin End Clamps
· Band Clamps
· Tek Screws
· Nut Setter 3/8” x 2-9/16 Magnetic
Rafter Assembly Procedure: Each rafter assembly consists of four (4) rafter
sections: two (2) curved rafter pipes (for the top) and two (2) side pipes
that connect to the upper center pipes.
1. Select the four (4) pipes needed to assemble a rafter and arrange these on
a flat surface as shown below for assembly.
(#12R1302) (#12R1303)
(#12R1301)
2. Slide the swaged portion of each rafter pipe into the plain end of the
pipe as shown.
Revision date: 10.19.23
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CLEARSPANTM GARAGES & STORAGE SHEDS
RAFTER ASSEMBLY (CONTINUED) 3. With the main rafter pipes seated at each joint
and the
rafter positioned on a flat surface, secure each joint with a single self-
tapping Tek screw. Position Tek screw approximately 1” from pipe joint.
1
Tek screw
ATTENTION: Install the screws so they will not touch the cover once it is
installed. This is typically on the backside of the rafter, which will be the
surface visible from the inside of the shelter once the frame is assembled. 4.
Assemble rafters as described and continue with the additional steps to
complete the assembly of the two end rafters.
NOTE: All clamps must be positioned as shown. Use a piece of duct tape to keep
the clamps from sliding when the rafter is set in place.
View of the end rafter and clamps as shown from the outside when the frame is
assembled.
3. Repeat the same procedure for the final end rafter.
4. Continue with the FRAME ASSEMBLY instructions that follow.
FRAME ASSEMBLY Gather the Parts
· All Rafter Assemblies
· Pipe 1.315” x 75” Swaged
· Pipe 1.315” x 25.5” Plain
· Strut 5′
· Band Clamps
Frame Assembly Procedure:
1. Stand one end rafter (one with the end clamps attached) and brace it in
place as shown below. Check that the rafter is standing up straight (plumb).
Position the bolt side of end clamp to the inside of the frame.
END RAFTER ASSEMBLY
In addition to the steps in the previous procedure, complete the following
steps for the two end rafters only.
1. Take one of the assembled rafters and place it on a flat surface.
2. Slide five (5) end clamps and two (2) band clamps onto the rafter in the
locations noted below. (Do not secure the clamps to the rafter at this time.
These clamps will be repositioned during the frame assembly when the purlins
are added.)
2. Insert the plain end of one 75” purlin pipe into each end clamp at the
bottom of the end rafter.
CAUTION: To prevent cover damage, the ends of the purlins should extend no
more than ½” past the end clamp. The bolt side of the end clamps must go
toward the “inside” of the shelter (the same side as the purlin) as shown
below.
1/2”
8
Revision date: 10.19.23
FRAME ASSEMBLY (CONTINUED)
3. Position an inside rafter from the end rafter using an on-center, rafter-
to-rafter spacing of 48”. (Another person is required to hold the rafter in
position.)
CLEARSPANTM GARAGES & STORAGE SHEDS
8. Move to the lower end of the rafters and position the purlin 4-6” up from
the finished grade.
4-6″
48” center-to-center
4. Install a cross connector and insert the purlin pipe through the connector
at the top of the interior rafter and also through the end clamp at the top of
the end rafter.
5. Verify that both rafters are plumb and properly spaced (48” on center).
6. Tighten the cross connector at the top of the interior rafter and tighten
the end clamp at the top of the end rafter.
7. Slide a band clamp on each of the two bottom purlins between the second
and third rafters. Make sure the heads of the band clamp bolts are toward the
outside of the shelter.
9. Install the remaining purlins. Verify the rafter spacing is 48” on-center
and tighten connectors.
48” center-to-center 10. Continued adding rafters and purlins until the frame
is assembled. NOTE: Remember to slide a band clamp onto each bottom purlin
between the second and third rafters at the remaining end of the shelter.
48” center-to-center
Revision date: 10.19.23
9
CLEARSPANTM GARAGES & STORAGE SHEDS
FRAME ASSEMBLY (CONTINUED) 11. Finish each purlin with a 25.5” pipe and use
the final
end rafter to complete the assembly.
NOTE: To prevent cover damage, DO NOT allow the purlin to extend beyond the
end rafter.
Strut Assembly Procedure
1. After the rafter assembly is complete, verify that the band clamps are in
the proper location. See diagram below.
12. Return to each clamp and install a Tek screw through the clamp and into
the purlin pipe as shown.
13. Secure each clamp to the rafter using a Tek screw.
End Rafter Purlin
Interior Rafter
Tek Screw
Purlin
Tek Screw
2. Remove the bolts and attach a strut between the band clamp on the purlin and the band clamp on the end rafter. Position the strut so that it forms a triangle as shown below.
90°
NOTE: Verify that the bolt heads are to the outside of the shelter and that
the end rafter is plumb before tightening the nuts.
3. Install the remaining struts and tighten all band clamp bolts.
4. Secure each band clamp to each purlin or rafter with a Tek screw.
5. Return to each purlin joint and secure using a Tek screw.
10
Revision date: 10.19.23
SQUARE THE ASSEMBLED FRAME Gather the Parts · Measuring tape · Tek Screws
Complete these steps: 1. Square the frame by measuring diagonally corner-to-
corner, and align all rafters as shown below. 2. Verify that the width of each
rafter is 12′ center-to-
center.
CLEARSPANTM GARAGES & STORAGE SHEDS
END CONDUITS ASSEMBLY Gather the Parts: · Pipe 1.315” x 73.5” Plain (2). Cut
each to 71″. · Pipe 1.315” x 75” Swaged (2) · T-fittings · Duct tape (supplied
by customer) · Metal Cutting Saw · Tek Screws
Assembly Procedure: 1. Locate the end conduit pipes and T-fittings. Each end
conduit consists of one (1) 73.5″ pipe, one (1) 75″ pipe, and two (2)
T-fittings. Two (2) end conduits are required.
NOTE: To maintain the 12′ on-center width of the frame, cut each 73.5″ pipe to
71″.
FRAME TOP VIEW
NOTE: The frame is square when the two diagonal measurements are the same.
3. Tape all rafter splices with duct tape to protect the main cover when it
is installed.
4. Verify that all pipe splices and clamps are secured using Tek screws.
2. Assemble an end conduit by connecting a 75” swaged pipe to a 71” plain
pipe and secure the joint using a Tek screw. Tape over the Tek screw to
protect the end panel. Repeat assembly for the remaining end conduit.
3. Add the T-fittings at the ends of the conduits.
NOTE: Do not insert the end conduit pipes all the way into the T-fittings, but
instead allow room for the end rafter to be inserted later.
FINISH ROUGH EDGES Gather the parts:
· Duct tape (supplied by customer)
· Metal file (may not be needed)
1. Check for any sharp edges on the frame and file them smooth so they will
not cut the cover.
2. Apply two layers of heavy duct tape on all pipe connections and clamps
that may contact the cover.
Revision date: 10.19.23
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CLEARSPANTM GARAGES & STORAGE SHEDS
PREPARE END PANELS CAUTION: To prevent damage, do not install end panels on a
windy day.
Gather the Parts:
· End Panel 12 x 8 12.5oz Solid (Plain)
· End Panel 12 x 8 12.5 oz. 2-Zip (Zippered)
· End Conduit Assemblies (2)
· Scissors
Assembly Procedure:
1. If the corners of the end panels have not been cut out, follow this
procedure: a. Lay an end panel out on a clean flat surface.
b. Place the end conduit assembly centered side-toside on top of the hem.
c. With scissors, trim the corner of the end panel on the dotted line shown
below so the T-fitting is exposed when conduit is placed inside the hem.
d. Repeat the same steps for the other end of this end panel and for both ends
of the remaining end panel.
ATTACH END CONDUIT ASSEMBLIES
1. Verify the end conduits of end panels are inserted into the T-fittings
correctly.
CORRECT
INCORRECT
ATTENTION: Do not allow the end conduit to extend into the opening that remains for the bottom of the end rafters.
2. Insert the bottom of the end rafters into the T-fitting of the end conduit.
3. Verify that the rafter pipe is flush with the bottom of the T-fitting.
4. Tighten the Allen screws to secure the T-fitting to the end rafter and end conduit.
End Rafter
Purlin
2. Remove one T-fitting from the end conduit assembly and slide the end
conduit assembly into the hem at the bottom of the solid (plain) end panel.
Replace the T-fitting that was removed.
3. On the zippered end panel, insert the end conduit through the two side
panels of the end panel (as shown below) and not through the door section.
Allen Screw
T-Fitting
End Conduit
End Panel
End Conduit through Side Panel
12
End Conduit through Side Panel
ANCHOR THE SHELTER
At this point, anchor the shelter. Consult the MUST READ document for
anchoring information and suggestions. Please call customer service at
1-800-245-9881 for additional anchoring
information.
CAUTION: The anchor assembly is an integral part of the shelter construction.
Improper anchoring may cause shelter instability and failure of the structure
to perform as designed. Failing to anchor the shelter properly will void the
manufacturer’s warranty and may cause serious injury and damage.
Revision date: 10.19.23
ATTACH END PANEL ASSEMBLIES Gather the Parts: · End Panel Assemblies · Fabric Clips (Divide quantity in half.) · Tek Screws · Measuring Tape · Scissors
CLEARSPANTM GARAGES & STORAGE SHEDS
PREPARE MAIN COVER Gather the Parts: · Ratchet (1” 4000lb) · Pipe 1.315” x 75”
Swaged · Pipe 1.315” x 25.5” Plain · Cover · Tek Screws
Assembly Procedure:
1. While standing inside the shelter, start at the peak of the end rafter and
pull the solid (plain) end panel over the top of the rafter so the material
edge is on the inside of the rafter.
2. Secure the solid end panel in place at the top center of end rafter with a
fabric clip and Tek screw.
3. Moving outward in both directions, space half of the fabric clips evenly
on rafter.
4. Secure each fabric clip to end rafter with a Tek screw (on side where it
will not contact cover).
NOTE: The end panels may be shipped as untrimmed rectangular pieces. If so,
use scissors to trim the excess end panel material inside the shelter to an
inch or two past the fabric clip as shown below.
Assembly Procedure: The main cover is attached to one side of the shelter
using D-ring straps. It is stretched and secured to the remaining side with
straps and ratchets.
The ends (front and back) are secured to the bottom of each end panel corner
with a ratchet attached to the end panel conduit. The straps to secure the
ends of the main cover come pre-installed.
NOTE: When handling the main cover and setting it in position, do not pull on
the end straps. They will pull out of the cover.
WARNING: To prevent damage to the cover and to prevent serious personal
injury, DO NOT attempt to install the main cover on windy days.
1. Fasten a ratchet to the end conduit with a Tek screw in the bottom hole of
the ratchet as shown below. The ratchet should be about 6” in from the end of
the conduit. Repeat this step in all four corners.
End Panel
End Conduit
5. Secure the zippered end panel in place using the remaining fabric clips with Tek screws as completed on the plain end panel.
Ratchet
6”
Tek Screw
2. Assemble two main cover conduits. Start each conduit assembly with one 25.5″ plain pipe and add swaged pipes to arrive at the correct length. Secure each pipe joint with a Tek screw and wrap the joint with duct tape.
These cover conduits are inserted into the pockets sewn into the main cover. The conduits are used to tighten and secure the main cover.
Revision date: 10.19.23
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CLEARSPANTM GARAGES & STORAGE SHEDS
PREPARE MAIN COVER (CONTINUED)
3. After assembling the cover conduits, locate the main cover and unfold it
on a clean, smooth surface near the frame.
NOTE: Unfold the main cover with the inside surface facing up.
4. Locate the cover ends with strapping and align with the front and back of
the shelter.
5. Insert the cover conduits into the pockets of the main cover.
2. With all ropes attached to the cover conduit, lift the conduit and carry
the cover toward the base of the frame.
3. Toss the ropes over the frame and pull the cover into position. One person
is required at each rope.
Cover Conduit
Cover Ends w/ Strapping
Cover Conduits
NOTE: Shelter shown above may be a different length than this model. ATTACH
MAIN COVER Gather the Parts: · Main cover (with conduits already inserted) ·
Ropes long enough to reach over the frame (provided by customer) · D-Ring
Straps and Plain Strap · Tek screws and Fender washer · Box cutter or utility
knife
Assembly Procedure: 1. To pull the cover over the frame, attach a rope to each
end of the cover conduit. Wrap the rope around the conduit a few times to
prevent it from slipping off.
Ropes
4. Once the main cover is pulled into position, center the cover on the frame
and remove the ropes. Loosely secure the ends of the cover to the ratchets
attached to the front and back end panel conduits.
ATTENTION: Do not tighten the straps at this time
5. Place the D-ring straps on the ground along one side of the shelter beside
the rafters identified by the arrows below. Place the plain straps and
ratchets on the opposite side of the shelter at the same rafters as the D-ring
straps.
6. On the side of the shelter where the D-ring straps are located, lift the main cover skirt and cut a slit through the main cover pocket at the rafters identified by the arrows above.
NOTE: Depending on the length of the cover it may be necessary to attach
additional ropes to the cover conduit between the end ropes by cutting a small
opening in the cover pocket and tying the rope around the conduit. DO NOT cut
through the main cover. Cut through the conduit pocket only.
14
NOTE: DO NOT cut through the main cover. Cut through the conduit pocket only.
Revision date: 10.19.23
ATTACH MAIN COVER (CONTINUED)
7. Thread the D-ring strap through the slit in the cover pocket, wrap it
around the cover conduit, and attach the strap assembly to the rafter.
CLEARSPANTM GARAGES & STORAGE SHEDS
11. Thread the strap ends into the ratchet and slightly tighten.
NOTE: It may be necessary to remove excess strap if it binds up in the
ratchet.
12. Repeat the steps for the remaining ratchet or ratchets.
NOTE: Verify that the cover is centered side-to-side before attaching the
D-ring strap.
8. Repeat the steps for the remaining D-ring strap.
NOTE: D-ring straps are attached to one side of the shelter. Ratchets are
attached directly across from the D-ring straps on the same rafter assembly.
9. Move to the other side of the shelter and attach the ratchets to the
rafters. Use the cover conduit as a guide to attach the ratchets to the
rafters at the proper height. Fasten ratchets to the outside of these rafters
using a Tek screw.
13. Using additional help (if needed) tighten the main cover beginning with
the ratchets along the side of the shelter frame.
14. After the side ratchets are tightened, return to the front and back end
wall ratchets and tighten.
NOTE: Loosen the ratchets if needed to remove excess strap and tighten. If the
main cover is not centered as desired, the D-ring straps can be repositioned
(higher or lower) as needed and the main cover retightened.
15. Fold the skirt of main cover down and over the ratchets and D-ring straps
to complete the installation of the main cover.
NOTE: DO NOT cut through the main cover. Cut through the conduit pocket only.
10. As previously described, make a slit in the cover conduit pocket and
insert a 3′ section of strap through the slit and around the cover conduit.
Revision date: 10.19.23
15
CLEARSPANTM GARAGES & STORAGE SHEDS
SHELTER CARE AND MAINTENANCE
Proper care and maintenance of your shelter is important. Check the following
items periodically to properly maintain your shelter:
· Regularly check the main cover and panels (if equipped) to see that these
remain tight and in proper repair.
· Check connections and all fasteners to verify that they remain tight.
· Do not climb or stand on the shelter at anytime.
· Remove debris and objects that may accumulate on the shelter. Use tools that
will not damage the cover when removing debris.
· Remove snow to prevent excess accumulation. Use tools that will not damage
the cover when removing snow.
· Check the contents of the shelter to verify that nothing is touching the
cover or the side panels that could cause damage.
· Check the anchoring system to ensure that all components are tight and in
good repair.
· If the shelter is moved, inspect all parts and connections before
reassembling.
· For replacement or missing parts, call
1-800-245-9881 for assistance.
NOTE: With the exception of Truss Arch buildings, ClearSpanTM shelters and
greenhouses do not have any tested loading criteria.
Space below is reserved for customer notes.
16
Revision date: 10.19.23
QUICK START GUIDE 12′ Wide Round Style Storage Building
CLEARSPANTM GARAGES & STORAGE SHEDS
Frame shown may vary in length from actual frame.
Revision date: 10.19.23
17
CLEARSPANTM GARAGES & STORAGE SHEDS
18
FRONT PROFILE
Connection Note
Purlin connected to end rafters using 102855 clamp – See View 1
Purlin connected to mid rafters using 102479 cross connector – See View 3
Purlin Connection see connection note
12R1302
Purlin Connection see connection note
12R1303
Purlin Connection see connection note
Strut Connection End rafters only Position determines height
12R1301
Purlin Connection see connection note
10015106 Couplers End rafters only
QH1304 Strut
131S075 QH1061 Ratchets End rafters only
NOTE: End conduit only installed on End rafters
QH1304 Strut
131P0735 (trim to fit)
QH1061 Ratchets End rafters only
Strut Connection End rafters only Position determines height
12R1301
Purlin Connection see connection note
10015106 Couplers End rafters only
Revision date: 10.19.23
Revision date: 10.19.23
SIDE PROFILE – PB01000R4
CLEARSPANTM GARAGES & STORAGE SHEDS
R
4-0″
Rafter Spacing
20-0″ Length
131S075
131S075
R
QH1061 Ratchets secured to one side of rafter indicated with R
131S075
131P0255
Purlin run
19
CLEARSPANTM GARAGES & STORAGE SHEDS
20
CONNECTIONS
Purlin Mid Rafter Connection See View 3 Purlin End Rafters Connection See View
1 Strut Connection See View 2
End Rafter – End Conduit Connection See View 4
Revision date: 10.19.23
Revision date: 10.19.23
CONNECTION – DETAILS
End Rafter
Purlin
Rafter 1.315″ Band Clamp
End Clamp
Strut
VIEW 1 PURLIN-END RAFTERS
VIEW 2 STRUT CONNECTION
Rafter
Purlin
Cross Connector
VIEW 3 PURLIN-MID RAFTER
CLEARSPANTM GARAGES & STORAGE SHEDS
End rafter Coupler
End conduit
VIEW 4 END RAFER – END CONDUIT
21
CLEARSPANTM GARAGES & STORAGE SHEDS
22
END WALL REINFORCEMENT (See Must Read document)
Bracket to P ipe Drawing
Rafter
104074 Bracket
FALB32B Nut
QH1400 Band Clamp FAH320B Bolt
FALB32B Nut
FAH325B Bolt
R after
Customer-Supplied 4 x 4 Vertical Support
See Bracket to P ipe Drawing
View as seen from inside the shelter.
Width ofbuilding will vary
Revision date: 10.19.23
ATTENTION: See Must Read document. Labeled parts are shipped with purchase. Customer supplies any additional components shown in diagrams.
Customer-supplied 4×4 vertical support
G round
C oncrete P ier – 1 0″ x 24″ or to frostline depth C oncrete Minimum 3,000 psi
Space below is reserved for customer notes.
CLEARSPANTM GARAGES & STORAGE SHEDS
Revision date: 10.19.23
23
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