milwaukee M18 Fuel Router Installation Guide
- June 15, 2024
- Milwaukee
Table of Contents
- milwaukee M18 Fuel Router
- Product Information
- Product Usage Instructions
- SERVICE PARTS LIST
- SCREW TORQUE SPECIFICATIONS
- LUBRICATION INSTRUCTIONS
- DESCRIPTION OF PART
- LUBRICATION INSTRUCTIONS
- WIRING DIAGRAM
- ASSEMBLY
- PLUNGE BASE ASSEMBLY
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
milwaukee M18 Fuel Router
Product Information
Specifications
- Catalog Number: 2838-20
- Serial Number: N55A
- Bulletin Number: 54-37-2725
- Revised Bulletin Date: May 2023
Product Usage Instructions
Wiring Instruction
Refer to Page 3 of the user manual for detailed wiring instructions.
Screw Torque Specifications
| Seat Torque (kgf-cm) | Seat Torque (lb-in) |
|---|---|
| 0 | 0 |
| 98 | 2 |
Service Parts List
Refer to the following parts list for ordering replacements:
| FIG. PART NO. | DESCRIPTION OF PART | NO. REQ. |
|---|---|---|
| 1 | M4 x 1.4 Pan Hd. T-15 Screw | 2 |
| 2 | Router Handle Cover | 1 |
Assembly Instructions
To replace the Console Switch Service Assembly (89), follow the detailed
instructions on page 3 of the user manual.
FAQ
Q: How do I replace the Router Handle Support (98)?
A: To replace the Router Handle Support (98), follow these steps:
- Remove the screws securing the old Router Handle Support.
- Detach the old Router Handle Support from the router.
- Align the new Router Handle Support with the screw holes.
- Tighten the screws to secure the new Router Handle Support.
Q: What is the part number for the Fixed Base Pommel?
A: The part number for the Fixed Base Pommel is 49.
SERVICE PARTS LIST
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS| REVISED
BULLETIN| DATE May 2023|
---|---|---|---
M18 FUEL ™ Router
WIRING INSTRUCTION
See Page 3
|
CATALOG NO. **2838- 20| SERIAL NO. N55A**
EXAMPLE:
Component Parts (Small #) Are Included When Ordering The Assembly (Large #).
See detailed instructions on pg. 3 for replacement of Console Switch Service Assembly (89). 3
SCREW TORQUE SPECIFICATIONS
| FIG. | PART NO. | WHERE USED | SEAT TORQUE |
|---|---|---|---|
| (kgf-cm) | (lb-in) | ||
| 1 | ————– | Housing Cover/Support | 12±2 |
| Motor Housing | 12±2 | ||
| 5 | ————– | Console Switch Assy. | 4-5 |
| Speed Dial Cover | 4-5 | ||
| 31 | ————– | Motor Housing | 12±2 |
| 39 | ————– | Spindle Lock | 5-7 |
| 44 | ————– | Rubber Boot | 12±2 |
| 50 | ————– | Cam Lock | 37±2 |
| 51 | ————– | Pommels | 60±5 |
| 57 | ————– | Fixed Base Assy. | 15±1 |
| 59 | ————– | Fixed Base Plate | 15±2 |
LUBRICATION INSTRUCTIONS
Type “J” Grease,
No. 49-08-4220
NOTE
Regarding parts to be lubricated: Apply a light coating of grease to all
highlighted parts shown prior to installation. Reference the key above for
grease types.
DESCRIPTION OF PART
LUBRICATION INSTRUCTIONS
Type “J” Grease,No. 49-08-4220
NOTE
Regarding parts to be lubricated: Apply a light coating of grease to all
highlighted parts shown prior to installation.
Reference the key above for grease types.
WIRING DIAGRAM
ASSEMBLY
CONSOLE SWITCH ASSEMBLY REPLACEMENT INSTRUCTIONS
- Push the Cam locking lever (A) to the left to unlock the Motor Housing from the Handle Assembly. Push in Spindle Lock Button (B) while pulling up Motor Housing (C) until completely separated from base.
- Remove the two M4 T-15 and two M4 T-20 torx screws from underneath the handle to separate the Handle/Electronics from the Motor Housing.
- Remove the two M4 T-15 torx screws from the side of the handle cover to separate the handle cover and handle support.
- Grasp the switch connector with both thumbs and forefingers and pull apart to separate the handle support/switch assembly from the control board.
- Remove the three M3 T-8 torx screws to separate the switch assembly from the handle support.
- Replace with a new console switch service assembly (23-66-0219). Reassemble by reconnecting wires and following directions in reverse order.
PLUNGE BASE ASSEMBLY
48-10-2838
B118 Grease,No. 45-00-0230
243 Blue Loctite® Thread
Sealant, No. 44-22-0095
NOTE
- Regarding parts to receive thread locking sealant: Place one to two drops of the recommended Loctite® thread locking sealant (or the equivelant) to the threads of parts shown prior to installation.
- Regarding parts to be lubricated: Apply a light coating of grease to all highlighted parts shown prior to installation. Reference the key above for grease types.
SCREW TORQUE SPECIFICATIONS
| FIG. | PART NO. | WHERE USED | SEAT TORQUE |
|---|---|---|---|
| (kgf-cm) | (lb-in) | ||
| 11 | ————– | Sub Base Assy | 12-16 |
| 12 | ————– | Turret | 5-7 |
| 20 | ————– | Handles | 35-45 |
| 27 | ————– | Lock Lever | 8-12 |
| 32 | ————– | Lock Lever | 16-20 |
| 37 | ————– | Cam Lock Lever | 35-43 |
GUIDE RAIL ADAPTOR ASSEMBLY, 48-11-2838
| FIG. | PART NO. | DESCRIPTION OF PART | QTY. |
|---|---|---|---|
| 1 | 31-86-0018 | Thumb Knob | (2) |
| 2 | 28-50-0117 | Dust Collection Knob | (2) |
| 3 | ————— | M6 x 35mm Hex Screw | (2) |
| 4 | ————— | Round Handle | (2) |
| 26 | 42-04-0033 | Compact Router Adapter Plate | (1) |
| 27 | 44-94-0292 | Rod Service Assembly | (1) |
| 30 | 31-06-0128 | Base Service Assembly | (1) |
| 31 | 43-82-0017 | Gauge Block | (1) |
| 32 | 31-44-0466 | Pommel Service Kit (Set of 1) | (2) |
| 33 | 10-22-0003 | Warning Label (Not Shown) | (1) |
SCREW TORQUE SPECIFICATIONS
| FIG. | PART NO. | WHERE USED | SEAT TORQUE |
|---|---|---|---|
| (kgf-cm) | (lb-in) | ||
| 3 | ————– | Pommel (Handles) | 40±2 |
MILWAUKEE TOOL l www.milwaukeetool.com
13135 W. LISBON RD., BROOKFIELD, WI 53005
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>