SAFEWAZE 2 Person Temporary Cable Horizontal Lifeline User Manual

June 15, 2024
SAFEWAZE

SAFEWAZE logo 2 PERSON TEMPORARY CABLE
HORIZONTAL LIFELINE
User Manual

2 Person Temporary Cable Horizontal Lifeline

SAFEWAZE 2 Person Temporary Cable Horizontal Lifeline Compliant with
OSHA 1926.502, 1910.140, 1910.66

WARNING
These instructions must be provided to any person utilizing this equipment. The worker must read and understand the manufacturer’s instructions for this, and all other components of the complete Fall Protection System. These instructions must be followed for the proper use, maintenance, and inspection of this equipment. These instructions must be kept and made available to workers at all times. Any alteration, misuse, or use of this equipment outside the scope of the manufacturer’s instructions, may result in serious injury or death.
This product is part of a complete fall protection system. Users must utilize, and connect to a Safewaze Horizontal Lifeline (HLL) system with ANSI Z359 compliant restraint or Personal Fall Arrest Systems (PFAS). This product is not designed, nor should be used as a component for a Positioning, Suspension, or Rescue System. A PFAS is typically composed of a Full Body Harness (FBH), Anchorage, and a Connecting Device. Connecting Devices used with Safewaze HLL’s are Energy Absorbing Lanyards (EALs) or a Self Retracting Lifelines (SRLs). The connection point to the FBH for use of a Safewaze HLL is the Dorsal D-ring.
A comprehensive Fall Protection Plan must be kept on file and available to all employees at all times. The employer and users of this equipment must be properly trained in the installation, use, inspection, and maintenance of this equipment.
Consult your doctor if there is reason to doubt your fitness to safely absorb the shock from a fall arrest. Age and fitness seriously affect a worker’s ability to withstand falls.
Pregnant women or minors must not use this equipment. Failure to heed this warning may result in serious injury or death.
The maximum weight capacity of this equipment is 310 lbs. per user, up to a maximum of two users (including tools and equipment) as specified by ANSI. The weight capacity of this equipment for a single user is 420 lbs. (including tools and equipment).
Users of this equipment must read and understand this manual in it’s entirety prior to use.
Contact Safewaze if you have questions, regarding compatibility of this equipment, that are not covered in this manual. Do not alter or misuse this equipment. Some subsystem components could affect the performance and the operation of this equipment. Do not anchor this product to moving machinery, or hazards that have chemical, electrical or gaseous characteristics. Failure to comply with this warning could result in serious injury or death.

Introduction & Scope of Use

Thank you for purchasing a Safewaze Cable Horizontal Lifeline. This manual must be read and understood in its entirety, and used as part of an employee training program as required by OSHA or any applicable state agency.
This manual and any other instructional material must be available to the user of the equipment. The user must understand how to safely and effectively use a Horizontal Lifeline, and all fall protection equipment used in conjunction with such.
The Safewaze Cable Horizontal Lifeline has been designed for your safety. These Horizontal Lifeline systems are designed to offer users a flexible anchorage between two structures. The lines can also be used to provide a temporary barrier system.

Applicable Safety Standards

OSHA REGULATIONS

OSHA 1926.502 Fall Protection Systems Criteria and Practices
OSHA 1910.14 Personal Fall Protection Systems
OSHA 1910.66 Personal Fall Arrest Systems

Worker Classifications

** Understand the definitions of those who work in proximity of or may be exposed to fall hazards.
Qualified Person: A person with an accredited degree or certification, and with extensive experience or sufficient professional standing, who is considered proficient in planning and reviewing the conformity of fall protection and rescue systems.
Competent Person: A highly trained and experienced person who is assigned by the employer to be responsible for all elements of a fall safety program, including, but not limited to, its regulation, management, and application. A person who is proficient in identifying existing and predictable hazards, and who has the authority to stop work in order to eliminate hazards.
Authorized Person:** A person who is assigned by their employer to work around or be subject to potential or existing fall hazards.
It is the responsibility of a Qualified or Competent person to supervise the job site and ensure safety regulations are complied with.

Product Specific Applications

Personal Fall Arrest: Safewaze Cable Horizontal Lifelines can be used as part of a complete Personal Fall Arrest System (PFAS) for a maximum of 2 users. The structure utilized for attachment must be capable of withstanding a load of 5,000 lbs in all directions permitted by the system. The maximum allowable free fall is 6 ft.

Limitations

Fall Clearance: There must be sufficient clearance below the anchorage connector to arrest a fall before the user strikes the ground or an obstruction. When calculating fall clearance, account for a MINIMUM 2’ safety factor, deceleration distance, user height, length of Lanyard/SRL, and all other applicable factors (See Figure 1).
FIGURE 1
For all applications: worker weight capacity range for 1 User (including all clothing, tools, and equipment) is 420 lbs. Capacity range for 2 Users is (130-310 lbs) for each User (including all clothing, tools, and equipment)
Fall Clearance Diagram
***Diagram shown is an example fall clearance calculation ONLY.SAFEWAZE 2
Person Temporary Cable Horizontal Lifeline - parts

A Deployed Energy Absorber
B Dynamic Lifeline Sag
C Deployed Energy Absorbing Lanyard
D Harness Stretch
E Height Of Worker
F Safety Factor
G Total Required Fall Clearance

Swing Falls: Prior to installation or use, make considerations for eliminating or minimizing all swing fall hazards. Swing falls occur when the anchor is not directly above the location where a fall occurs. Always work as close to in line with the anchor point as possible. Swing falls significantly increase the likelihood of serious injury or death in the event of a fall (See Figure 2).
FIGURE 2SAFEWAZE 2 Person Temporary Cable Horizontal Lifeline -
parts1

Compatibility Of Connections

Connectors are compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open regardless of how they become oriented. Connectors (hooks, carabiners, and D-rings) must be capable of supporting at least 5,000 lbs. (22.2 kN). Connectors must be compatible with the anchorage or other system components (See Figure 4). Do not use equipment that is not compatible. Non-compatible connectors may unintentionally disengage (See Figure 3). Connectors must be compatible in size, shape, and strength. Self-locking snap hooks and carabiners are required by ANSI Z359 and OSHA guidelines. Contact Safewaze if you have any questions about compatibility.
NOTE: SOME SPECIALTY CONNECTORS HAVE ADDITIONAL REQUIREMENTS. CONTACT SAFEWAZE WITH QUESTIONS.
FIGURE 3 – UNINTENTIONAL DISENGAGEMENTSAFEWAZE 2 Person Temporary Cable
Horizontal Lifeline - parts2 Using a connector that is undersized or irregular in shape (1) to connect a snap hook or carabiner could allow the connector to force open the gate of the snap hook or carabiner. When force is applied, the gate of the hook or carabiner presses against the non-compliant part (2) and forces open the gate (3). This allows the snap hook or carabiner to disengage (4) from the connection point.

Making Connections

Snap hooks and carabiners used with this equipment must be double locking and/or twist lock. Ensure all connections are compatible in size, shape and strength. Do not use equipment that is not compatible. Ensure all connectors are fully closed and locked.
Safewaze connectors (snap hooks and carabiners) are designed to be used only as specified in each product’s user’s instructions. See figure 4 for examples of inappropriate connections. Do not connect snap hooks and carabiners:

  • To a D-ring to which another connector is attached.
  • In a manner that would result in a load on the gate (with the exception of tie back hooks).
  • In a false engagement, where features that protrude from the snap hook or carabiner catch on the anchor, and without visual confirmation seems to be fully engaged to the anchor point.
  • To each other.
  • By wrapping the web lifeline around an anchor and securing to lifeline except as allowed for Tie Back models.
  • To any object which is shaped or sized in a way that the snap hook or carabiner will not close and lock, or that roll-out could occur.
  • In a manner that does not allow the connector to align properly while under load.
  • NOTE: Large snap hooks must not be connected to objects which will result in a load on the gate if the hook twists or rotates, unless the snap hook complies with ANSI Z359.1-2007 or ANSI Z359.12 and is equipped with a 3,600 lb (16 kN) gate. Check the marking on your snap hook to verify its compatibility.

NOTE: Large throat snap hooks must not be connected to standard size D-rings or similar objects which will result in a load on the gate if the hook or D-ring twists or rotates, unless the snap hook complies with ANSI Z359.1-2007 or ANSI Z359.12 and is equipped with a 3,600 lb (16 kN) gate. Check the marking on your snap hook to verify that it is appropriate for your application.
FIGURE 4 – INAPPROPRIATE CONNECTIONSSAFEWAZE 2 Person Temporary Cable
Horizontal Lifeline - parts3 7.1 Connections
Number of Users:
Maximum two users at one time with a capacity up to 310 lbs. per worker including tools and equipment.
Maximum one user at one time with a capacity up to 420 lbs. per worker including tools and equipment.
Full Body Harnesses
Only Full Body Harnesses may be used with a Safewaze Cable Horizontal Lifeline.
Use of Energy Absorbing Lanyards
Fall Clearance Requirements when utilizing a 6’ Energy Absorbing Lanyard with the HLL system are indicated in the fall clearance table (Section 10, page 15) of this manual. The fall clearance distances indicated are the total required from the properly installed HLL system to the next lower level or obstruction. The user should ensure that the distance between the installed lifeline and the next lower level is at least equal to, or greater than the values given in Section 10, page 15 of this manual prior to use of the HLL system. Failure to calculate proper fall clearances prior to use of the system could result in serious injury or death.
Note: Never use combinations of components or subsystems that may affect, or interfere with the safe function of each other.
Use of Self-Retracting Devices
Fall Clearance Requirements when utilizing an SRL with the HLL system in an overhead installation are indicated in the fall clearance table (Section 10.1, page 16) of this manual. When using Personal SRLs with the HLL system, where the installation could possibly be below dorsal D-ring Height, refer to the fall clearance table (Section 10.2, page 17) of this manual. The user must ensure that the Personal SRL being utilized is not connected to the HLL at a distance below the dorsal D-ring, which exceeds the maximum allowed as specified by the SRL manufacturer. When calculating fall clearance distances, the user must add the total deflection of the HLL system during a fall event, to the total deceleration distance of the SRL being used. The combination of the system deflection, and the deceleration distance of the SRL, when added to the Harness Stretch of the full body harness, worker’s height, and Safety Factor equals the minimum required fall clearance. Failure to calculate proper fall clearances prior to use of the system could result in serious injury or death.

Components and Specifications

FIGURE 5 – HLL KIT PART NUMBERS AND CONFIGURATIONS
Configuration

SAFEWAZE 2 Person Temporary Cable Horizontal Lifeline -
parts4

Part Number| Length in Feet
019-8016| 30 ft.
019-8017| 60 ft.
019-8018| 80 ft.
019-8019| 100 ft.

Configuration


Part Number| Length in Feet
019-8020| 30 ft.
019-8021| 60 ft.
019-8022| 80 ft.
019-8023| 100 ft.

Configuration


Part Number| Length in Feet
019-8024| 30 ft.
019-8025| 60 ft.
019-8026| 80 ft.
019-8027| 100 ft.

Safewaze Cable Horizontal Lifelines are offered in 3 different configurations. Each configuration is offered in 4 different lengths. The table above (Figure 5) indicates the part numbers and system lengths offered.
FIGURE 6 – COMPONENTSSAFEWAZE 2 Person Temporary Cable Horizontal
Lifeline - parts7

A Carabiner
B O-Rings
C Galvanized Cable
D Turnbuckle / Tensioner
E Coil Energy Absorber
F Cross Arm Strap
G Label Pack
H Fist Grips
I Anchorage

The Safewaze Cable Horizontal Lifeline is designed as a temporary reusable anchorage subsystem for the attachment of up to two Personal Fall Arrest systems. The Cable Horizontal Lifeline subsystem is comprised of Galvanized Cable, a Galvanized Steel Tensioner, and a Steel or Web Energy Absorber The system also contains two self-closing, self-locking, ANSI Z359.12 compliant end attachment carabiners. One carabiner secures the energy absorber to an end anchorage, and the other is used to secure the HLL to the opposite anchorage point. Fist Grips are included in order to create an addtional thimble connection at free end of cable.

Installation and Use

Before Each Use
Users of personal fall arrest systems must have a rescue plan in place if the user cannot rescue themselves, as well as the means to carry out the rescue.
The user must read and understand these instructions, as well as the User Instructions for every component/subsystem of the personal fall arrest system.
The entire Safewaze Cable Horizontal Lifeline system, and its subsystems, must be inspected prior to each use for wear, damage, or other deterioration. All snaphooks and carabiners must be able to self-close and lock. Check the operation of self retracting lifelines by pulling smoothly on the lifeline, then pull sharply on the lifeline to engage the locking mechanism. All webbing and cable must be inspected for tears, cuts, fraying, abrasion, unsplicing, discoloration, or other signs of wear or damage. Sewn terminations should be secure, complete, and not visibly damaged. All cable splices should be secure. System must be properly tensioned. No load indicators shall be deployed. Damaged and other deteriorated and defective components must be immediately removed from service, in accordance with the requirements of OSHA 29 CFR 1910.66 and 1926.502.
FIGURE 7 – STANDARD ENERGY ABSORBER INSTALLATION EXAMPLESAFEWAZE 2
Person Temporary Cable Horizontal Lifeline - parts8 Cross Arm Strap System Installation with Integral Energy Absorber
Step 1. Install Anchorage Connector
Wrap the Cross Arm Strap around the anchorage as many times as necessary to achieve desired length, ensuring strap is wrapped at least twice around the end anchorage. A minimum of two wraps around the end anchorage helps prevent sliding of the anchor straps during use. Once desired length is achieved, pass the small D-ring of the anchor strap through the large D-ring and connect the system to the small D-ring. Only connect to the small D-ring of the Cross Arm Strap.
Other approved anchorage connectors which meet the 5,000 lbs. strength requirement, may be used in place of the supplied FS810-6 Cross Arm Straps. See anchorage connector user instructions for proper installation.
Step 2. Connect Integral Energy Absorber to End Anchorage
Connect the Integral Energy Absorber to the small D-ring of the Cross Arm Strap using one of the supplied carabiners. Connect the tensioner to the opposite anchorage point (cross arm strap) via the other supplied carabiner.
Step 3. Attach Free End of Cable to Tensioner
Prior to attaching the cable to the tensioner, turn both ends of the tensioner to increase its overall length. Determine the approximate span length of cable required. After determining the length needed, form a thimble attachment point on the free end of the cable. Remove the bolt from the clevis on the tensioner. Take the extra supplied thimble and form the cable in a loop using the thimble as a guide (See Figure 9A). Wrap the cable around the thimble ensuring there is a minimum 12” tail of cable to allow connection of the fist grips. Insert the thimble and cable loop into the open end of the clevis, and re-install the clevis bolt ensuring it is through the thimble (See Figure 9B). Remove excess slack from the system by hand and attach the free end of the cable back to itself using the supplied fist grips (See Figure 9B). Torque fist grips to 35 ft lbs. (See Figure 9C).
Step 4. Tension the System
Insert a large screwdriver, bar, etc… into the gap between the threaded rods of the tensioner. This gap was created in Step 3 when extending the overall length of the tensioner. Rotate the body of the tensioner which draws the ends of the tensioner assembly towards the center of the unit, thereby tensioning the system (See Figure 9D & 9E). To determine proper tension of the system, refer to the HLL Sag Table (Figure 12, Page 18), and tension until proper sag is achieved.
FIGURE 8 – COIL ENERGY ABSORBER INSTALLATION EXAMPLESAFEWAZE 2 Person
Temporary Cable Horizontal Lifeline - parts9 Cross Arm Strap System Installation with Coil Energy Absorber
Step 1. Install Anchorage Connector
Wrap the Cross Arm Strap around the anchorage and pass the small D-ring end through the large D-ring end. Wrap as many times as necessary to achieve desired length, ensuring strap is wrapped at least twice around the end anchorage. A minimum of two wraps around the end anchorage helps prevent sliding of the anchor straps during use. Only connect to the small D-ring of the Cross Arm Strap.
Other approved anchorage connectors, which meet the 5,000 lbs strength requirement, may be used in place of the supplied FS810-6 Cross Arm Straps. See anchorage connector user instructions for proper installation.
Step 2. Connect Coil Energy Absorber to End Anchorage
Connect the squared end of the Coil Energy Absorber to the small D-ring of the Cross Arm Strap using one of the supplied carabiners.
Step 3. Attach Tensioner
Prior to attaching the Tensioner to the Coil Energy Absorber, turn both ends of the tensioner to increase its overall length. Attach the clevis of the tensioner to the coil energy absorber by removing the bolt from the clevis, and inserting the bolt back through the clevis and predrilled hole in the rounded end of the coil energy absorber (See Figure 8).
Step 4. Attach Free End of Cable To Tensioner
Determine the approximate span length of cable required. After determining the length needed, form a thimble attachment point on the free end of the cable. Remove the bolt from the clevis on the tensioner. Take the extra supplied thimble and form the cable in a loop using the thimble as a guide (See Figure 9A). Wrap the cable around the thimble ensuring there is a minimum 12” tail of cable to allow connection of the fist grips. Insert the thimble and cable loop into the open end of the clevis, and re-install the clevis bolt ensuring it is through the thimble (See Figure 9B). Remove excess slack from the system by hand and attach the free end of the cable back to itself using the supplied fist grips (See Figure 9B). Torque fist grips to 35 ft lbs. (See Figure 9C).
Step 5. Tension the System
Insert a large screwdriver, bar, etc… into the gap between the threaded rods of the tensioner. This gap was created in Step 3 when extending the overall length of the tensioner. Rotate the body of the tensioner which draws the ends of the tensioner assembly towards the center of the unit, thereby tensioning the system (See Figure 9D & 9E). To determine proper tension of the system, refer to the HLL Sag Table (Figure 12, Page 18), and tension until proper sag is achieved.
FIGURE 9 – TENSIONER OPERATIONSAFEWAZE 2 Person Temporary Cable
Horizontal Lifeline - parts10SAFEWAZE 2 Person Temporary Cable Horizontal Lifeline -
parts11 The Safewaze Cable Horizontal Lifeline is designed for spans up to 100 ft. in length. To ensure optimal safety, Safewaze highly recommends the inclusion of an intermediate anchorage point for spans exceeding 60 ft. Incorporating an intermediate anchorage effectively reduces the span length, leading to lower fall clearance requirements. The selection of components for the intermediate anchorage may vary, depending on the chosen setup/installation method. It is important to understand that when utilizing an intermediate anchorage, calculation of Fall Clearance is based on the distance between the end anchorage and the intermediate anchorage. For spans longer than 60 ft., use of an energy absorber is required at each end of the system.
Figures 10 A and 10 B indicate some examples of Intermediate Anchorages that may be used with the Cable HLL system as well as the additional energy absorber.
FIGURE 10 – INTERMEDIATE ANCHORAGESAFEWAZE 2 Person Temporary Cable
Horizontal Lifeline - parts12 If work operations are complete and the system needs to be uninstalled, the lifeline tension must be released. To release the tension:
Step 1. Ensure all equipment (SRLs / Energy Absorbing Lanyards), and users are disconnected from the system prior to Step 2.
Step 2. Using a large screwdriver, rod, wrench, etc…, rotate the body of the tensioner which allows the tensioner to spread apart, releasing tension on the system (See Figure 11 A).
Step 3. Once tension has been released as much as possible via the tensioner, loosen the fist grips on the cable to release remaining tension on the system (See Figure 11 B & 11 C).
Step 4. System can then be removed and reinstalled in a different location as necessary.
FIGURE 11 – RELEASING LIFELINE TENSIONSAFEWAZE 2 Person Temporary Cable
Horizontal Lifeline - parts13

Fall Clearance Charts

6 ft. Energy Absorbing Lanyard Fall Clearance Chart (1 User)
420 lbs. Max Capacity

| Freefall Distance in Feet
---|---
0| 1| 2| 3| 4| 5| 6
Span Length in Feet (m)| 0-30 (0-9.14)| 15 (4.57)| 16.0 (4.87)| 17.0 (5.18)| 18.0 (5.48)| 19.0 (5.79)| 20.0 (6.09)| 21.0 (6.40)
31-40 (9.44-12.20)| 16.0 (4.87)| 17.0 (5.18)| 18.0 (5.48)| 19.0 (5.79)| 20.0 (6.09)| 21.0 (6.40)| 22.0 (6.70)
41-50 (12.50-15.24)| 17.0 (5.18)| 18.0 (5.48)| 19.0 (5.79)| 20.0 (6.09)| 21.0 (6.40)| 22.0 (6.70)| 23.0 (7.01)
51-60 (15.54-18.28)| 18.0(5.48)| 19.0 (5.79)| 20.0 (6.09)| 21.0 (6.40)| 22.0 (6.70)| 22.5 (6.85)| 24.0 (7.31)
61-70 (18.60-21.33)| 18.5 (5.63)| 19.5 (5.94)| 21.0 (6.40)| 21.5 (6.55)| 22.5 (6.85)| 23.5 (7.16)| 24.5 (7.46)
71-80 (21.64-24.38)| 19.5 (5.94)| 20.5 (6.24)| 21.5 (6.55)| 22.5 (6.85)| 23.5 (7.16)| 24.5 (7.46)| 25.5 (7.77)
81-90 (24.68-27.43)| 20.0(6.09)| 21.0 (6.40)| 22.0 (6.70)| 23.0 (7.01)| 24.0 (7.31)| 25.0 (7.62)| 26.0 (7.92)
91-100 (27.73-30.48)| 20.5 (6.24)| 21.5 (6.55)| 22.5 (6.85)| 23.5 (7.16)| 24.5 (7.46)| 25.5 (7.77)| 26.5 (8.07)

6 ft. Energy Absorbing Lanyard Fall Clearance Chart (2 Users)
310 lbs. Max Capacity per User

| Freefall Distance in Feet
---|---
0| 1| 2| 3| 4| 5| 6
Span Length in Feet (m)| 0-30 (0-9.14)| 17.0 (5.18)| 18.0 (5.48)| 19.0 (5.79)| 20.0 (6.09)| 21.0 (6.40)| 22.0 (6.70)| 23.0 (7.01)
31-40 (9.44-12.20)| 18.5 (5.63)| 19.5 (5.94)| 20.5 (6.24)| 21.5 (6.55)| 22.5 (6.85)| 23.5 (7.16)| 24.5 (7.46)
41-50 (12.50-15.24)| 19.5 (5.94)| 20.5 (6.24)| 21.5 (6.55)| 22.5 (6.85)| 23.5 (7.16)| 24.5 (7.46)| 25.5 (7.77)
51-60 (15.54-18.28)| 21.0 (6.40)| 22.0 (6.70)| 23.0 (7.01)| 24.0 (7.31)| 25.0 (7.62)| 26.0 (7.92)| 27.0 (8.22)
61-70 (18.60-21.33)| 22.5 (6.85)| 23.5 (7.16)| 24.5 (7.46)| 25.5 (7.77)| 26.5 (8.07)| 27.5 (8.38)| 28.5 (8.68)
71-80 (21.64-24.38)| 24.5 (7.46)| 25.5 (7.77)| 26.5 (8.07)| 27.5 (8.38)| 28.5 (8.68)| 29.5 (8.99)| 30.5 (9.29)
81-90 (24.68-27.43)| 26.0 (7.92)| 27.0 (8.22)| 28.0 (8.53)| 29.0 (8.83)| 30.0 (9.14)| 29.5 (8.99)| 32.0 (9.75)
91-100 (27.73-30.48)| 27.5 (8.38)| 28.5 (8.68)| 29.5 (8.99)| 30.5 (9.29)| 31.5 (9.60)| 32.5 (9.90)| 33.5 (10.21)

10.1 Fall Clearance Charts
Overhead SRL Usage Fall Clearance Chart (1 To 2 Users)
Fall Clearance Chart Class A SRL

Safewaze Required Fall Clearance for Up to 2 Users
Maximum Span 100 ft.

Span Length In Feet (m)| Fall Clearance with Safewaze SRL in Feet (m)
ONE USER| Fall Clearance with Safewaze SRL in Feet (m)
TWO USERS
0-30 (0-9.14)| 10.5 (3.20)| 12.5 (3.81)
31-40 (9.44-12.20)| 11.5 (3.50)| 14.0 (4.26)
41-50(12.50-15.24)| 12.0 (3.65)| 15.0 (4.57)
51-60 (15.54-18.28)| 13.0 (3.96)| 16.5 (5.02)
61-70 (18.60-21.33)| 14.0 (4.26)| 18.0 (5.48)
71-80 (21.64-24.38)| 15.0 (4.57)| 20.0 (6.09)
81-90 (24.68-27.43)| 15.5 (4.72)| 22.0 (6.70)
91-100 (27.73-30.48)| 16.5 (5.02)| 24.0 (7.31)

Fall Clearance Chart Class B SRL

Safewaze Required Fall Clearance for Up to 2 Users Maximum Span 100 ft.

Span Length In Feet (m)| Fall Clearance with Safewaze SRL in Feet (m)
ONE USER| Fall Clearance with Safewaze SRL in Feet (m)
TWO USERS
0-30 (0-9.14)| 13.0 (3.96)| 15.0 (4.57)
31-40 (9.44-12.20)| 14.0 (4.26)| 15.0 (4.57)
41-50 (12.50-15.24)| 14.5 (4.41)| 17.5 (5.33)
51-60 (15.54-18.28)| 15.5 (4.72)| 19.0 (5.79)
61-70 (18.60-21.33)| 16.5 (5.02)| 20.5 (6.24)
71-80 (21.64-24.38)| 17.5 (5.33)| 22.5 (6.85)
81-90 (24.68-27.43)| 18.0 (5.48)| 24.5 (7.46)
91-100 (27.73-30.48)| 19.0 (5.79)| 26.5 (8.07)

THESE CLEARANCE CHARTS REQUIRE THAT THE SRL IS OVER THE HEAD OF THE WORKER WHEN ATTACHED TO THE HORIZONTAL LIFELINESAFEWAZE 2 Person Temporary Cable
Horizontal Lifeline - parts15 10.2 Fall Clearance Charts
** Personal SRL Usage At or Below Dorsal D-ring Height Fall Clearance Chart (2 Users)

| Freefall Distance in Feet
---|---
0| 1| 2| 3| 4| 5
Span Length in Feet (m)| 0-30 (0-9.14)| 17 (5.18)| 18.0 (5.48)| 19.0 (5.79)| 20.0 (6.09)| 21.0 (6.40)| 22.0 (6.70)
31-40 (9.44-12.20)| 18.5 (5.63)| 19.5 (5.94)| 20.5 (6.24)| 21.5 (6.55)| 22.5 6.85)| 23.5 (7.16)
41-50 (12.50-15.24)| 20.0 (6.09)| 21.0 (6.40)| 22.0 (6.70)| 23.0 (7.01)| 24.0 (7.31)| 25.0 (7.62)
51-60 (15.54-18.28)| 21.5 (6.55)| 22.5 (6.85)| 23.5 (7.16)| 24.5 (7.46)| 25.5 (7.77)| 26.5 (8.07)
61-70 (18.60-21.33)| 24.0 (7.31)| 25.0 (7.62)| 26.0 (7.92)| 27.0 (8.22)| 28.0 (8.53)| 29.0 (8.83)
71-80 (21.64-24.38)| 25.5 (7.77)| 26.5 (8.07)| 27.5 (8.38)| 28.5 (8.68)| 29.5 (8.99)| 30.5 (9.29)
81-90 (24.68-27.43)| 27.0 (8.22)| 28.0 (8.53)| 29.0 (8.83)| 30.0 (9.14)| 31.0 (9.44)| 32.0 (9.75)
91-100 (27.73-30.48)| 29.0 (8.83)| 30.0 (9.14)| 31.0 (9.44)| 32.0 (9.75)| 33.0 (10.05)| 34.0 (10.36)

HLL Sag Distances

FIGURE 12 – HLL SAG DISTANCESSAFEWAZE 2 Person Temporary Cable
Horizontal Lifeline - parts17

Span Length (Feet) Sag at Midpoint (Inches)
10’ .8”
20’ 1.6”
30’ 2.4”
40’ 3.2”
50’ 4.0”
60’ 4.8”
70’ 5.6”
80’ 6.4”
90’ 7.2”
100’ 8.0”

Inspection and Maintenance

Inspection
Inspect the Tensioner for corrosion and/or damage.
Inspect both the webbing of Cross Arm Straps (if being used) and for cuts, abrasions and contamination.
Check carabiners for proper operation, signs of corrosion, distortion or damage.
Inspect the cable for damage including but not limited to corrosion, welding spatter, birdcaging, kinks, broken strands, or chemical exposure
Frequency
All components of the Safewaze Cable Horizontal Lifeline must be inspected prior to each use, and annually by a “competent person” (other than the user), as defined by OSHA.
Criteria
If inspection reveals any defect, inadequate maintenance, or unsafe condition, remove from service until a “qualified person” as defined by OSHA 1926.32(m) can determine the need for authorized repair or disposal.
Maintenance
Any Safewaze Cable Horizontal Lifeline components requiring maintenance must be tagged “unusable” and removed from service.
Cleaning maintenance may be performed by the user.
Repairs to the product may only be made by the manufacturer or entities authorized in writing by the manufacturer.
THIS DEVICE MUST ONLY BE SERVICED BY A TRAINED AND COMPETENT INDIVIDUAL!
NEVER ATTEMPT TO SERVICE THIS UNIT OR TAMPER WITH ITS FUNCTION IN ANY WAY!
Storage
When not installed the Safewaze Horizontal Lifeline should be stored in a cool dry place, out of direct sunlight. Do not store in areas where damage from environmental factors such as heat, light, excessive moisture, oil, chemicals and their vapors, or other degrading elements may be present. Do not store damaged equipment or equipment in need of maintenance in the same area as product approved for use. Equipment that has been stored for an extended period must be inspected as described in these User Instructions prior to use.

Labels

225 Wilshire Ave. SW
Concord, NC 28025
USA
800-230-0319
www.safewaze.com

DO NOT REMOVE LABEL
MODEL #: 019-8020
DESCRIPTION: 30′ Cable HLL: Cross Arm Straps
SERIAL #: 52100015
MFG DATE: XX/XXXX
MATERIALS: Cable – Galvanized Steel, Tensioner/Turnbuckle – Steel, Anchor Straps -Polyester, Hardware – Steel
MAX WEIGHT CAPACITY: 310 lbs. per user, up to 2 users (including tools and equipment). 420 lbs. single user only (including tools and equipment).
MUST FOLLOW ALL MFG’S INSTRUCTIONS INCLUDED WITH THE EQUIPMENT AT TIME OF SHIPMENT
Meets: OSHA 1926.502, 1910.140, and 1910.66
019702
**WARNING
Manufacturer’s instructions supplied with this product at time of shipment must be read and understood prior to use. Ensure Horizontal Lifeline is installed at an elevations which will limit Free Falls to a maximum of 6 feet when using Energy Absorbing Lanyards, and installed overhead when using Self Retracting Lifelines. This equipment must be installed under the supervision of a Qualified Person. Inspect all connections prior to use and verify connecting components are installed correctly. Failure to make secure connections could result in serious injury or death. Not flame or heat resistant. Avoid contact with sharp and abrasive edges. Caution should be taken using this equipment near Hazardous Thermal, Electrical, or Chemical Sources. Equipment exposed to fall arrest forces should be immediately removed from service. Alteration or misuse of this product, or failure to follow instructions could lead to serious injury or death. DO NOT REMOVE THIS LABEL.
INSPECTION:** SYSTEM MUST BE INSPECTED PRIOR TO EACH USE TO DETERMINE IF IT IS INGOOD WORKING CONDITION WITH ALL SYSTEM CONNECTIONS PROPERLY SECURED. THE SYSTEM SHOULD BE INSPECTED AT LEAST MONTHLY BY A COMPETENT PERSON OTHER THAN THE USER. IF INSPECTION REVEALS A DEFECTIVE OR UNSAFE CONDITION, THE SYSTEM MUST BE REMOVED FROM SERVICE. THIS SYSTEM IS NOT USER REPAIRABLE.

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Inspection Log – Do Not Remove Label

Inspection Log

DATE CONDITION OF SYSTEM INSPECTED BY:

WARRANTY

SAFEWAZE logo 225 Wilshire Ave SW
Concord, NC 28025
PHONE: 1-800-230-0319
FAX: 1-704-262-9051
EMAIL: info@Safewaze.com
Web: Safewaze.com
2023 Copyright Safewaze

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