neptronic BT160 Voltage Actuators Instruction Manual

June 15, 2024
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neptronic BT160 Voltage Actuators

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BT160 Actuator

Specifications

  • Models: BT160 Actuator: 50 in.lb. (5.6Nm) with fail safe
  • Features:
    • Applications: BB Cable-02 (optional)
    • Description: BT160 Actuator
    • 50 in.lb. [5.6 Nm] at rated voltage 20 to 30 seconds torque dependent
    • Optional 4-wire FT6 plenum cable (part#: BB Cable-02) (18AWG) with strain release (NP NEP617-2)
    • Optional BX conduit connector (BW BXCON-1) N/A
    • On/Off or floating Optional add-on FD5-B 5000 ohms feedback potentiometer
    • 100,000 full cycles, 1,500,000 repositions 45 dB(A)
    • 5 to 95% non-condensing 3 lb. [1.4kg]
    • Type 1 operating control, electric actuator Independently mounted 2 330V ISO 9001:2015 Certification
    • Complies to standards: UL 60730-1 & UL 60730-2-14, CSA E60730-1 & CSA E60730-2-14 Complies to Low Voltage Directive & Electromagnetic Compatibility Directive
    • Complies to Electrical Equipment (Safety) Regulations & Electromagnetic Compatibility Regulations

Mechanical Installation
We strongly recommend that all products be wired to a separate grounded transformer and that transformer shall service only these products. This precaution will prevent interference with, and/or possible damage to incompatible equipment.

Wiring
CAUTION: Risk of electric shock. Remove power prior to connecting.

  • 2-wire / Digital 2 position
  • 4-wire / Digital 3-point floating
  • *Optional cable color code. The wire colors above are based on using the 4-wire FT6 cable.

Settings

DIP Switches

| Feature

---|---
1| Rotation
2| Fail-safe direction
3| Running Time Speed

  • = default

BX Connector Attachment Installation

  1. Remove the strain release NP NEP617-2 by turning it counterclockwise and slide it off the wires.
  2. Insert the conduit attachment and turn it clockwise until it has been properly tightened onto the actuator attachment.

Recycling
Please return this product to your Neptronic local distributor for recycling. If you need to find the nearest Neptronic authorized distributor, please consult www.neptronic.com.

FAQ

  • Q: What is the maximum torque of the BT160 Actuator?
    A: The BT160 Actuator has a maximum torque of 50 in.lb. (5.6Nm) with fail safe.

  • Q: What are the certifications and compliances of the BT160 Actuator?
    A: The BT160 Actuator complies with standards UL 60730-1 & UL 60730-2-14, CSA E60730-1 & CSA E60730-2-14, Low Voltage Directive & Electromagnetic Compatibility Directive, and Electrical Equipment (Safety) Regulations & Electromagnetic Compatibility Regulations.

  • Q: Can I use the actuator with a 4-wire FT6 plenum cable?

  • A: Yes, you can use the actuator with an optional 4-wire FT6 plenum cable (part#: BB Cable-02) (18AWG) with strain release (NP NEP617-2).

BT160 Actuator

Specification and Installation Instructions

Models
BT160 Actuator : 50 in.lb. (5.6Nm) with fail safe

Features

  • Contactless feedback positioner
  • Mounts easily on round and square shafts
  • Manual clutch
  • Maintenance-free
  • Position indicator
  • FT6 18/4 cable with strain release NP NEP617-2 (P/N: BB Cable-02) (optional)
  • ½” (16mm) BW BXCON-1 conduit connector (optional)
  • FD5-B 5000 Ohms feedback potentiometer (optional)
  • AC2-B adjustable auxiliary switch (optional)
  • Fail safe by Enerdrive System

Applications

  • Small dampers
  • Unit ventilators
  • 1/4 turn valves
  • VAV box control
  • Fan coils

neptronic-BT160-Voltage-Actuators-01 \(1\)

Description BT160 Actuator
Torque 50 in.lb. [5.6 Nm] at rated voltage
Running Time (for 90° Rotation) 20 to 30 seconds torque dependent
Fail Safe (Enerdrive) Yes
Fail Safe Runtime (0° to 90°) 30 seconds
Capacitor Charge Time on / Power-up 60 seconds
Power Consumption 14.5VA peak, 5VA (during operation)
Overload Protection Electronic throughout, 0° to 90° rotation
Power Supply 110 to 130 Vac
Transformer Requirements None
Cable Optional 4-wire FT6 plenum cable (part#: BB Cable-02) (18AWG) with

strain release (NP NEP617-2)
Electrical Connection| Optional BX conduit connector (BW BXCON-1)
Impedance| N/A
Control Signals| On/Off or floating
Feedback Signals| Optional add-on FD5-B 5000 ohms feedback potentiometer
Angle of Rotation| 0° to 90°, mechanically adjustable (default: 90° stroke)
Direction of Rotation| Reversible, CW: Clockwise, CCW: Counter Clockwise (default: CW)
Cycles| 100,000 full cycles, 1,500,000 repositions
Noise Produced| 45 dB(A)
Ingress Protection| IP22 equivalent to Nema type 2
Operating Temperature| 0°F to +122°F [-18°C to +50°C]
Storage Temperature| -22°F to +122°F [-30°C to +50°C]
Relative Humidity| 5 to 95% non-condensing
Weight| 3 lb. [1.4kg]
Purpose and Action of Control| Type 1 operating control, electric actuator
Construction of Control| Independently mounted
Pollution Degree| 2
Impulse Voltage| 330V
Quality Management System| ISO 9001:2015
Certification| Complies to standards: UL 60730-1 & UL 60730-2-14, CSA E60730-1 & CSA E60730-2-14
Complies to Low Voltage Directive & Electromagnetic Compatibility Directive
Complies to Electrical Equipment (Safety) Regulations & Electromagnetic Compatibility Regulations
WARNING: Risk of mechanical failure. Do NOT press clutch when actuator is in operation.

Dimensions

  • A = 1.50” (38mm)
  • B = 3.64” (93mm)
  • C = 6.60” (168mm)
  • D = 3.02” (77mm)

Mechanical Installation

  1. Manually close the damper blades and position the actuator to 0º or 90º.
  2.  Slide the actuator onto the shaft.
  3. Tighten the nuts on the “U” bolt to the shaft with an 8mm wrench to a torque of 60 in-lb [6.7 Nm].
  4. Slide the mounting bracket under the actuator. Ensure free movement of the slot at the base of the actuator. Place the bracket pin at mid-distance of the slot.
  5. Affix the bracket to the ductwork with #8 self-tapping screws.

Wiring
We strongly recommend that all products be wired to a separate grounded transformer and that transformer shall service only these products. This precaution will prevent interference with, and/or possible damage to incompatible equipment.

PCBneptronic-BT160-Voltage-Actuators-01 \(1\) CAUTION: Risk of electric shock. Remove power prior to connecting .neptronic-BT160-Voltage-Actuators-01 \(4\)

Optional cable color code. The wire colors above are based on using the 4-wire FT6 cable.

Settings

DIP Switches

| Feature| OFF| ON

---|---|---|---
1| Rotation| CW | CCW
2| Fail-safe direction| at 0°
| at 90°
3| Running Time Speed| 90 sec| 30 sec *

  • = default

Green Status LED

State Description
Flash Normal operation
Rapid Flash During charging of capacitors

BX Connector Attachment Installation

  1. Remove the strain release NP NEP617-2 by turning it counterclockwise and slide it off the wires.
  2. Insert the conduit attachment and turn it clockwise until it has been properly tightened onto the actuator attachment.neptronic-BT160-Voltage-Actuators-01 \(5\)

Recycling at end of life: please return this product to your Neptronic local distributor for recycling. If you need to find the nearest Neptronic authorized distributor, please consult www.neptronic.com .

neptronic.com | 514-333-1433 | contact@neptronic.com

References

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