BOSCH AppLoader 6.5 Download Enabling Software User Guide

June 15, 2024
Bosch

BOSCH AppLoader 6.5 Download Enabling Software

BOSCH-AppLoader-6.5-Download-Enabling-Software-PRODUCT

Product Information

Specifications

  • Product Name: AppLoader 6.5
  • Manufacturer: Bosch Thermotechnology Corp.
  • Compatibility: Bosch WSHP DDC Controllers

Introduction

AppLoader is a free software that enables approved field technicians and individuals to download programs to a controller using a laptop. It is a One- to-One downloading application, meaning a .clipping file can be downloaded to one controller at one time.

AppLoader can connect to any Bosch DDC controller over a Serial (RS-485) to USB connection and requires a USB-L cross-over cable.

Installing AppLoader

To install AppLoader, follow the steps below:

  1. Insert the mini CD into your CD/DVD drive and install the driver for the USB-L cable. Alternatively, you can download the .zip file containing the application from the Bosch website.
  2. Create a folder on your local disk drive to save the AppLoader installation files.
  3. Extract the AppLoader installation files into the folder you created.
  4. Double-click the setup.exe file and follow the Setup Wizard instructions.

Setup Wizard

Please note, images may correspond to a different version of the AppLoader software. This should not affect the installation process.

  1. The installer will launch.
  2. Accept the terms of the End User License Agreement (EULA) by clicking in the selector next to “I Accept.” Then select Next.
  3. Select the destination directory or accept the default and click Next.
  4. When the Introduction Screen pops up, select Next or Cancel if you do not want to continue.

Downloading Memory to a DDC Controller

To download a .clipping file to a DDC controller using AppLoader, follow the steps below:

  1. Connect your laptop to the Bosch DDC controller using a Serial (RS-485) to USB connection and a USB-L cross-over cable.
  2. Launch the AppLoader software on your laptop.
  3. Select the .clipping file you want to download.
  4. Click on the “Download” button to initiate the download process.
  5. Wait for the download to complete and verify the successful installation on the DDC controller.

Troubleshooting

If you encounter any issues with the AppLoader software, refer to the troubleshooting section in the Installation Manual for assistance.

FAQ

Q: What is AppLoader?

A: AppLoader is a free software that enables approved field technicians and individuals to download programs to a Bosch DDC controller using a laptop.

Q: How do I install AppLoader?

A: To install AppLoader, insert the mini CD into your CD/DVD drive and install the driver for the USB-L cable, or download the .zip file from the Bosch website. Then, create a folder on your local disk drive, extract the AppLoader installation files into the folder, and run the setup.exe file.

Q: How do I download a .clipping file to a DDC controller?

A: To download a .clipping file to a DDC controller, connect your laptop to the controller using a Serial (RS-485) to USB connection and a USB-L cross- over cable. Launch the AppLoader software, select the .clipping file, and click on the “Download” button to initiate the download process.

Q: Where can I find assistance for troubleshooting?

A: If you encounter any issues with the AppLoader software, refer to the troubleshooting section in the Installation Manual for assistance.

AppLoader 6.5
Download Enabling Software for Bosch WSHP DDC Controllers

Key to Symbols and Safety Instructions

Key to Symbols

Warnings

  • Warnings in this document are identified by a warning triangle printed against a grey background.
  • Keywords at the start of a warning indicate the type and seriousness of the ensuing risk if measures to prevent the risk are not taken.

The following keywords are defined and can be used in this document:

  • DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
  • WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
  • CAUTION indicates a hazardous situation which, if not avoided, could result in minor to moderate injury.
  • NOTICE is used to address practices not related to personal injury.

Important information

This symbol indicates important information where there is no risk to people or property.

Introduction

What is AppLoader?
AppLoader is a free software that enables approved field technicians and individuals to download programs to a controller using a laptop. It is a One- to-One downloading application, meaning a .clipping file can be downloaded to one controller at one time.
AppLoader can connect to any Bosch DDC controller over a Serial (RS-485) to USB connection and requires a USB-L cross-over cable (see Figure 1).

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-1

WARNING:
This product can expose you to chemicals including Lead and Lead components, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Installing AppLoader

Insert mini CD into CD/DVD drive and install the driver for the USB-L cable or go to: https://www.bosch-industrial.com/us/en/commercial/service/technical- documentation/software/ and download the .zip file that contains the application. Create a folder on your local disk drive to save the AppLoader installation files and extract the AppLoader installation files into the folder you created.

  • Double-click the setup.exe file
  • Follow the Setup Wizard

Setup Wizard

Please note, images may correspond to different version of the Apploader software. This should not affect the installation process.

  1. Installer will launch.

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-2

  1. When the Introduction Screen pops up, Select Next or Cancel if you do not want to continue.

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-3

  1. Accept the terms of the EULA by clicking in the selector next to I Accept. Then select Next.

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-4

  1. Select destination directory or accept default and click Next.

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-5

  1. Edit the Select Start Menu folder if you want to create a shortcut and click Next.

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-6

  1. Click Next to complete installation.

Clipping File
AppLoader uses a .clipping file to download memory to your controller. The secure clipping file is obtained from Bosch Thermotechnology and makes up the software configuration for the controller. The provided file must be saved to an accessible location on the computer/laptop to be used for the download.

Downloading Memory (.clipping file) to a DDC Controller

  1. Establishing Communication.
    Plug USB-L (Bosch Thermotechnology part number 8733-927-403) cable to the computer and controller before launching AppLoader. The DDC controller must be connected to a 24Vac source and powered on.

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-8

  1. Verifying port settings.
    Navigate to the computer’s Devices and Printers page (in Windows) and note the COM port used for the cable (labeled Silicon Labs CP210x USB to UART Bridge).

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-9

  1. Launching AppLoader and checking settings.
    • Start AppLoader program: Click Start > All Programs > AppLoader orbrowse to your program location.
    • Verify Enable Alarms Delivery is checked under Options > Preserve Parameters. This should be enabled by default.

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-10

  1. Selecting the Connection protocol to the controller – Rnet.
    Rnet should be selected by default.

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-11

  1. Selecting the Access Port used for the USB Link cable.
    • Select the COM port value that matches the port selected for the USB-L cable under Devices and Printers or on the Device Manager for
    • Windows. This step is crucial in establishing communication with the controller.

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-12

  1. Verifying Baud Rate is 115200 (default setting).
    Default speed is set to 115200.

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-13

  1. Opening the saved .clipping file
    Select File/Open and browse to the location of the saved .clipping file that was supplied, as shown in the example below:

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-14
In the above example the file named “bosch 7.05.03 WA 6-12-15. clipping” file was saved to the Desktop.

  1. Building the .Clipping file
    Select the Build button (build process lasts approximately 1 minute).

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-15

  1. Performing a Modstat to further verify communication with the controller (Optional)

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-16

  1. Downloading Memory to Controller
    The below screen information ending with “Build Complete. Choose next action” is displayed after a successful build of the clipping file.
    At this point select the “Download Memory” button to initiate the download process.

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-17

  1. Confirming BACnet Device Instance number
    The device instance is typically read from the device; Select Use factory autoassign device ID (528000) and click OK to begin downloading.

  2. Completing the Download Process.

    • The download process lasts anywhere between 3 and 5 minutes depending on the files size. The message “Download Successful” is displayed once the process is completed successfully. Allow approx 30 seconds after the message is displayed for program to be archived to flash memory (green and red LEDs for RUN and ERROR respectively on the controller flash alternately during this process).
    • Run another Modstat to verify program status.

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-19

Troubleshooting

  1. If AppLoader application fails to start verify that no other program that uses the USB-L cable is running. Such applications include Virtual BACview and WebCtrl.
  2. The first crucial step in downloading software to a controller is establishing a connection. If the connection is not established the “Build” portion of the process will not be completed successfully. If build is not successful (Build Complete not displayed) check the following:
  3. a. Verify COM port for device matches port selected on AppLoader (page 7).
  4. b. Verify USB-Link cable connection between controller and laptop is secure.
  5. c. Verify controller is powered on by a 24Vac source, and power LED indicator for controller is on (green light).
  6. It is possible for the download process to be interrupted and not complete successfully (100%) if communications is lost. If this happens just click the “Download Memory” button to restart the download process. If download keeps failing contact Tech Support as the clipping file may be damaged.
  7. It is good practice to run a Modstat after building a clipping file to verify existing software on the controller (if any) as well as communication. A Modstat provides a status check on the health of the existing program currently running on the subject controller. Information includes:
    • a. A date and time stamp for the download
    • b. Software application version
    • c. Status of flash archive
    • d. Number of programs loaded and running (these should match)
    • e. Controller serial number

BOSCH-AppLoader-6.5-Download-Enabling-Software-FIG-20

United States and Canada Bosch Thermotechnology Corp. 65 Grove Street Watertown, MA 02472
Tel: 1-866-642-3198
Fax: 1-603-965-7581
https://www.bosch-industrial.com/us

References

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