SUNGOLD POWER SPH302480A All in One Solar Charge Inverter User Manual

June 15, 2024
SUNGOLD POWER

SPH302480A All in One Solar Charge Inverter

All-in-one solar charge inverter

User Manual

Product models: SPH302480A

All-in-one solar charge inverter V1.0 1

 Sun Gold Power Inc                        www. sungoldpower.com

Important safety instructions

Please keep this manual for future use.

This manual contains all safety, installation and operating instructions for the SPH Series all-in-one solar  charge inverter.

Please read all instructions and precautions in the manual carefully before installation and use.

⮚ Non-safety voltage exists inside the all-in-one solar charge inverter. To avoid personal injury, users  shall not disassemble the all-in-one solar charge inverter themselves. Contact our professional  maintenance personnel if their is a need for repair.

⮚ Do not place the all-in-one solar charge inverter within the reach of children.

⮚ Do not install the all-in-one solar charge inverter in harsh environments such as moist, oily,  flammable or explosive, or heavily dusty areas.

⮚ The mains input and AC output are high voltage, so please do not touch the wiring terminals.

⮚ The housing of the all-in-one solar charge inverter is hot when it is working. Do not touch it.

⮚ Do not open the terminal protective cover when the all-in-one solar charge inverter is working.

⮚ It is recommended to attach proper fuse or circuit breaker to the outside of the all-in-one solar  charge inverter.

⮚ Always disconnect the fuse or circuit breaker near the terminals of PV array, mains and battery before  installing and adjusting the wiring of the all-in-one solar charge inverter.

⮚ After installation, check that all wire connections are tight to avoid heat accumulation due to poor  connection, which is dangerous.

⮚ The all-in-one solar charge inverter is off-grid. It is necessary to confirm that it is the only input device  for load, and it is forbidden to use it in parallel with other input AC power to avoid damage.

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1. General information

1.1 Product overview and features

SPH series is a new all-in-one hybrid solar charge inverter, which integrates solar energy storage &  means charging energy storage and AC sine wave output. Thanks to DSP control and advanced control  algorithm, it has high response speed, high reliability and high industrial standard. Four charging modes  are optional, i.e. Only Solar, Mains Priority, Solar Priority and Mains & Solar hybrid charging; and two  output modes are available, i.e. Inverter and Mains, to meet different application requirements.

The solar charging module applies the latest optimized MPPT technology to quickly track the maximum  power point of the PV array in any environment and obtain the maximum energy of the solar panel in  real time.

Through a state of the art control algorithm, the AC-DC charging module realizes fully digital voltage  and current double closed loop control, with high control precision in a small volume. Wide AC voltage  input range and complete input/output protections are designed for stable and reliable battery charging  and protection.

Based on full-digital intelligent design, the DC-AC inverter module employs advanced SPWM technology  and outputs pure sine wave to convert DC into AC. It is ideal for AC loads such as household appliances,  power tools, industrial equipment, and electronic audio and video equipment. The product comes with  a segment LCD display design which allows real-time display of the operating data and status of the  system. Comprehensive electronic protections keep the entire system safer and more stable.

Features:

1. Full digital voltage and current double closed loop control, advanced SPWM technology,  output of pure sine wave.

2. Two output modes: mains bypass and inverter output; uninterrupted power supply.

3. Available in 4 charging modes: Only Solar, Mains Priority, Solar Priority and Mains & Solar  hybrid charging.

4. Advanced MPPT technology with an efficiency of 99.9%.

5. Designed with a LCD screen and 3 LED indicators for dynamic display of system data and  operating status.

6. ON/OFF rocker switch for AC output control.

7. Power saving mode available to reduce no-load loss.

8. Intelligent variable speed fan to efficiently dissipate heat and extend system life.

9. Lithium battery activation by PV solar or mains, allowing access of lead- acid battery and  lithium battery.

10. 360 ° all-round protection with a number of protection functions.

11. Complete protections, including short circuit protection, over voltage and under voltage  protection, overload protection, reverse protection, etc.

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1.2 Basic system introduction

The figure below shows the system application scenario of this product. A complete system consists of  the following parts:

1. PV module: Convert light energy into DC power, and charge the battery through the all-in-one  solar charge inverter, or directly invert into AC power to drive the load.

2. Mains or generator: Connected at the AC input, to power the load while charging the battery. If  the mains or generator is not connected, the system can also operate normally, and the load is powered  by the battery and PV module.

3. Battery: Provided to ensure normal power supply to the system loads when solar energy is  insufficient and the Mains is not connected.

4. Household load: Allow connection of various household and office loads, including refrigerators,  lamps, TVs, fans and air conditioners.

5. All-in-one solar charge inverter: The energy conversion unit of the whole system. Specific system wiring method depends on the actual application scenario.

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1.3 Appearance

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AC input port

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Cooling fan

---|---|---|---

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AC output port

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Battery port

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CAN communication port

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Cooling fan

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USB communication port

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ON/OFF rocker switch

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RS485 communication port

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PV port

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Dry contact port

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Touch the key lightly

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Grounding screw hole

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LED Indicator

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Overload protector

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LCD screen

1.4Dimension drawing

2. Installation instructions

2.1 Installation precautions

Please read this manual carefully prior to installation to familiarize yourself with the installation  steps.

⮚ Be very careful when installing the battery. Wear safety goggles when installing a lead-acid  liquid battery. Once coming into contact with the battery acid, rinse with clean water timely.

⮚ Do not place metal objects near the battery to prevent short-circuit of the battery.

⮚ Acid gas may be generated when the battery is charged. So, please ensure good ventilation.

⮚ When installing the cabinet, be sure to leave enough space around the all- in-one solar charge  inverter for heat dissipation. Do not install the all-in- one solar charge inverter and lead-acid  battery in the same cabinet to avoid corrosion by acid gas generated during battery operation.

⮚ Only the battery that meets the requirements of the all-in-one unit can be charged.

⮚ Poorly connected connections and corroded wires may cause great heat which will melt the  wire insulation, burn the surrounding materials, and even cause fires. So, make sure the  connectors have been tightened, and the wires are secured with ties to avoid looseness of  connections caused by shaking of wires during mobile application.

⮚ The system connection wires are selected according to a current density of not more than 5  A/mm2.

⮚ Avoid direct sunlight and rainwater infiltration for outdoor installation.

⮚ Even after the power is turned off, there is still high voltage inside the unit. Do not open or  touch the internal components, and avoid related operations until the capacitor completely  discharges.

⮚ Do not install the all-in-one solar charge inverter in harsh environments such as moist, oily,  flammable or explosive, or heavily dusty areas.

⮚ Polarity at the battery input end of this product shall not be reversed, otherwise it may  damage the device or cause unpredictable danger.

⮚ The mains input and AC output are high voltage, so please do not touch the wiring terminals.

⮚ When the fan is working, do not touch it to prevent injury.

⮚ Load equipment input power needs to confirm that this all-in-one solar charge inverter is the  only input device, and it is forbidden to use in parallel with other input AC power to avoid  damage. It is necessary to confirm that the solar charge inverter is the only input device for  load equipment, and it is forbidden to use it in parallel with other input AC power to avoid  damage.

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2.2 Wiring specifications and circuit breaker selection

Wiring and installation must comply with national and local electrical codes.

Recommended PV array wiring specifications and circuit breaker selection: Since the output current of  the PV array is affected by the type, connection method and illumination angle of the PV module, the  minimum wire diameter of the PV array is calculated according to its short-circuit current; refer to the  short-circuit current value in the PV module specification (the short- circuit current is constant when the  PV modules are connected in series; the short-circuit current is the sum of the short-circuit currents of  all PV modules connected in parallel); the short-circuit current of the PV array shall not exceed the  maximum input current.

⮚ Refer to the table below for PV input wire diameter and switch:

Models

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Recommended PV

wiring diameter

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Maximum PV

input current

|

Recommended air switch or  circuit breaker type

---|---|---|---

SPH302480A

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3.5mm2/12AWG

|

13A

|

2P—25A

Note: The voltage in series shall not exceed the maximum PV input open circuit voltage.

⮚ Refer to the table below for recommended AC input wire diameter and switch:

Models

|

Recommended AC

input wiring diameter

|

Maximum bypass  input current

|

Recommended air switch  or circuit breaker type

---|---|---|---

SPH302480A

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6mm2/10AWG

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40A

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2P—40A

Note: There is already an appropriate circuit breaker at the Mains input wiring terminal, so it is  not necessary to add one more.

⮚ Recommended battery input wire diameter and switch selection

Models

|

Recommended

battery wiring

diameter

|

Rated battery  discharge

current

|

Maximum

charge

current

|

Recommended air

switch or circuit

breaker type

---|---|---|---|---

SPH302480A

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30mm2/2AWG

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135A

|

80A

|

2P—160A

⮚ Recommended AC output wiring specifications and circuit breaker selection

Models

|

Recommended

AC output wiring  diameter

|

Rated

inverter AC

output

|

Maximum

bypass output  current

|

Recommended air

switch or circuit

breaker type

---|---|---|---|---

SPH302480A

|

6mm2/10AWG

|

current

25A

|

40A

|

2P—40A

Note: The wiring diameter is for reference only. If the distance between the PV array and the all-in-one  solar charge inverter or the distance between the all-in-one solar charge inverter and the battery is  relatively long, using a thicker wire can reduce the voltage drop to improve system performance. Note: The above are only recommended wiring diameter and circuit breaker. Please select the  appropriate wiring diameter and circuit breaker according to actual situations.

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2.3 Installation and wiring

Installation steps:

Step 1: Determine the installation position and the space for heat dissipation. Determine the installation  position of the all-in-one solar charge inverter, such as wall surface; when installing the all-in-one solar charge inverter, ensure that there is enough air flowing through the heat sink, and space of at least 200m  to the left and right air outlets of the inverter shall be left to ensure natural convection heat dissipation.  Refer to the installation diagram of the whole machine as above.

Warning:  Danger of explosion! Never install the all-in-one solar charge inverter and lead-acid  battery in the same confined space! Also do not install in a confined place where battery gas may  collect.

Step 2:  Remove the terminal cover

Step3: Wiring

AC input / output wiring method:

① Prior to AC input/output wiring, disconnect the external circuit breaker and confirm that  the wire used is thick enough. Please refer to Section 2.2 “Wiring Specifications and Circuit  Breaker Selection”;

② Properly connect the AC input wire according to the wire sequence and terminal position  shown in the figure below. Please connect the ground wire first, and then the live wire and  the neutral wire;

:Ground L:Live N:Neutral

③ Properly connect the AC output wire according to the wire sequence and terminal  position shown in the figure below. Please connect the ground wire first, and then  the live wire and the neutral wire. The ground wire is connected to the grounding  screw hole on the cabinet through the O-type terminal.

:Ground L:Live N:Neutral

Note: The grounding wire shall be as thick as possible (cross-sectional area is not less than 4mm2).  The grounding point shall be as close as possible to the all-in-one solar charge inverter. The  shorter the grounding wire, the better.

PV input wiring method:

① Prior to wiring, disconnect the external circuit breaker and confirm that the wire used  is thick enough. Please refer to Section 2.2 “Wiring Specifications and Circuit  Breaker Selection”;

② Properly connect the PV input wire according to the wire sequence and terminal  position shown in the figure below.

PV+: PV input positive pole PV-: PV input negative pole

BAT wiring method:

① Prior to wiring, disconnect the external circuit breaker and confirm that the wire used  is thick enough. Please refer to Section 2.2 “Wiring Specifications and Circuit  Breaker Selection”. The BAT wire needs to be connected to the machine through  the O-type terminal. The O-type terminal with an inner diameter of 5 mm is  recommended. The O-type terminal shall firmly press the BAT wire to prevent  excessive heat generation caused by excessive contact resistance;

② Properly connect the BAT wire according to the wire sequence and terminal position  shown in the figure below.

BAT+: Battery positive electrode BAT-: Battery negative electrode

Warnings:

① Mains input, AC output and PV array will generate high voltage. So, before wiring, be sure to  disconnect the circuit breaker or fuse;

② Be very careful during wiring; do not close the circuit breaker or fuse during wiring, and ensure that  the “+” and “-” pole leads of each component are connected properly; a circuit breaker must  be installed at the battery terminal. Refer to Section 2.2 “Wiring Specifications and Circuit Breaker Selection” to select a right circuit breaker. Before wiring, be sure to disconnect the circuit breaker

to prevent strong electric sparks and avoid battery short circuit; if the all- in-one solar charge  inverter is used in an area with frequent lightning, it is recommended to install an external  lightening arrester at the PV input terminal.

Step 4:  Check if the wiring is correct and firm. In particular, check if the battery polarity is reversed, if the  PV input polarity is reversed and if the AC input is properly connected.

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Step 5: Install the terminals cover.

Step 6: Turn on the all-in-one solar charge inverter

First, close the circuit breaker at the battery terminal, and then turn the rocker switch  on the left side of the machine to the “ON” state. The “AC/INV” indicator flashing  indicates that the inverter is working normally. Close the circuit breakers of the PV  array and the Mains. Finally, turn on AC loads one by one as the AC output is normal  to avoid a protection action caused by a large momentary shock due to simultaneous turning on the loads simultaneously. Now, the machine goes into a normal operation according to the set mode.

Note: If power is supplied to different AC loads, it is recommended to first turn on the load with a large  surge current. After the load is stable, turn on the load with a small surge current.

Note:  If the all-in-one solar charge inverter does not work properly or the LCD or indicator is abnormal,  refer to Chapter 6 to handle the exceptions.

3. Operating modes

3.1 Charging mode

1) PV priority: PV module will charge the battery preferentially, and the battery is charged by the  Mains only when the PV system fails. During the day, solar energy is fully used to charge, while  at night, it converts to the Mains. This can maintain battery level, and is ideal for areas where  the grid is relatively stable and electricity price is relatively high.

2) Mains priority: The Mains supply is preferentially used to charge the battery. Only when the  Mains fails, the PV charging can be activated.

3) Hybrid charging: PV and mains hybrid charging. PV MPPT charging is a priority, and when PV  energy is insufficient, the mains supply supplements. When the PV energy is sufficient again,  the mains stops charging. This is the fastest charging mode, suitable for the areas where power  grid is unstable, providing sufficient backup power supply at any time.

4) Only Solar (Only Solar): Only PV charging, without Mains charging. This is the most energy efficient way in which battery is charged only by solar panels, and is usually used in areas with  good lighting conditions.

3.2 Output mode

1) PV priority mode: Priority use of photovoltaic, battery energy to power the load, photovoltaic  priority carry load, excess power to battery charging, photovoltaic priority carry load, excess  power to battery charging; when photovoltaic ineffective switch to utility power supply and  charging. This mode maximizes the use of solar energy, while maintaining battery power, and is  suitable for areas with relatively stable power grid

2) Mains priority mode: Switch to inverter only when the mains fails (when there was mains power,  switch to mains power for charging and power supply).Then, the unit is equivalent to a backup  UPS, suitable for areas with unstable grid. Switching does not affect PV charging.

3) Inverter priority mode: Switch to mains supply only when the battery discharge undervoltage is  lower than the set point (item 04). When the charging battery is higher than the set point of (05  setting item), switch to the battery discharge mode. This can cycle the battery charge and  discharge. This mode maximizes the use of DC power and is used in the area with stable grid.

Switching does not affect PV charging.

4) Mixed functions mode: When the battery is not available or the battery is fully charged, the load is provided by PV and commercial power, PV maximum output power output。

4. LCD screen operating instructions

4.1 Operation and display panel

The operation and display panel is as shown below, including 1 LCD screen, 3 indicators and 4 operation  buttons.

Operation buttons introduction

Function

buttons

|

Description

---|---

SET

|

Enter/Exit Settings menu

UP

|

Previous choice

DOWN

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Next choice

ENT

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Confirm/Enter Options under the settings menu,

Indicators introduction

Indicators

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Colors

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Description

---|---|---

AC/INV

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Yellow

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Steady on: Mains output

Flash: Inverter output

CHARGE

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Green

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Flash: Battery charging

Steady on: Charging completed

FAULT

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Red

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Flash : Fault state

LCD screen introduction

Icons

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Functions

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Icons

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Functions

---|---|---|---

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Indicates that the AC input

terminal has been connected to  the grid

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Indicates that the inverter circuit  is working

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Indicates that the AC input mode  in APL mode (wide voltage range)

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Indicates that the machine is in  the Mains Bypass mode

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Indicates that the PV input terminal  has been connected to the solar  panel

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Indicates that the AC output is in  an overload state

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Indicates that the machine has  been connected to the battery: indicates that the remaining  battery is 0%~24%;

indicates that the remaining  battery is 25%~49%;

indicates that the remaining  battery is 50%~74%;

indicates that the remaining  battery is 75%~100%.

|

|

Indicates the percentage of AC  output loads:

indicates that the load

percentage is 0%~24%;

indicates that the load

percentage is 25%~49%,

indicates that the load

percentage is 50%~74%,

indicates that the load

percentage is ≥75%.

|

Indicates that the battery type of  the machine is a lithium battery

|

|

Indicates that the buzzer is not  enabled

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Indicates that the current battery  type of the machine is a lead-acid battery

|

|

Indicates that the machine has an  alarm

---|---|---|---

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Indicates that the battery is in  charging state

|

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Indicates that the machine is in a  fault condition

|

Indicates that the AC/PV charging  circuit is working

|

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Indicates that the machine is in  setup mode

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Indicates that the AC output

terminal has an AC voltage output

|

|

The parameters displayed in the  middle of the screen:

1. In the non-setup mode, the  alarm or fault code is displayed.  2. In the setup mode, the

currently set parameter item code  is displayed.

Parameters display on the left side of the screen: input parameters

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Indicates AC input

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Indicates PV input

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Indicates inverter circuit

|

This icon is not displayed

|

Display battery voltage, battery charge total current, mains charge power, AC input  voltage, AC input frequency, PV input voltage, internal heat sink temperature,  software version

Parameters display on the right side of the screen: Output parameters

|

Indicates output voltage, output current, output active power, output apparent power, battery discharge current, software version; in setup mode, displays the set  parameters under the currently set parameter item code

Arrow display

|

The arrow is not displayed

|

|

Indicates the charging circuit  charging the battery terminal

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Indicates the grid supplying power  to the load

|

|

Indicates PV power supply to load

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Indicates grid supplying power to  the charging circuit

|

|

Indicates the battery terminal  supplying power to the inverter  circuit

|

Indicates PV module supplying  power to the charging circuit

|

|

Indicates the inverter circuit  supplying power to the load

Real-time data viewing method

On the LCD main screen, press the “UP” and “DOWN” buttons to scroll through the real-time data  of the machine.

Page

|

Parameters on the left side of the  screen

|

Parameters

in the

middle of

the screen

|

Parameters on the right  side of the screen

---|---|---|---

1

|

INPUT BATT V

(Battery input voltage)

|

Fault code

|

OUTPUT LOAD V (Output  load voltage)

2

|

PV TEMP ℃

(PV charger heatsink temperature)

|

PV OUTPUT KW

(PV output power)

3

|

PV INPUT V

(PV input voltage)

|

PV OUTPUT A

(PV output current)

4

|

INPUT BATT A

(Input battery current)

|

OUTPUT BATT A

(Battery output current)

5

|

INPUT BATT KW

(Battery input power)

|

OUTPUT BATT KW

(Battery output power)

6

|

AC INPUT Hz

(AC input frequency)

|

AC OUTPUT LOAD Hz

(AC output frequency)

7

|

AC INPUT V

(AC input voltage)

|

AC OUTPUT LOAD A

(AC output load current)

8

|

INPUT V

(For maintain)

|

OUTPUT LOAD KVA

(Load apparent power)

9

|

INV TEMP ℃

(AC charge or battery discharge heatsink temperature)

|

INV OUTPUT LOAD KW (Load active power)

10

|

APP software version

|

Bootloader software

version

11

|

Model Battery Voltage Rating

|

Model Output Power

Rating

12

|

Model PV Voltage Rating

|

Model PV Current Rating

4.2 Setup parameters description

Buttons operation instructions: Press the “SET” button to enter the setup menu and exit the setup  menu. After entering the setup menu, the parameter number [00] will flash. At this point, press the “UP” and “DOWN” buttons to select the code of parameter item to be set. Then, press the “ENT” button  to enter the parameter editing mode, and the value of the parameter is flashing. Adjust the value of the  parameter with the “UP” and “DOWN” buttons. Finally, press the “ENT” button to complete the  parameter editing and return to the parameter selection state.

Parameter  no.

|

Parameter

name

|

Settings

|

Description

---|---|---|---

00

|

Exit setting

menu

|

[00] ESC

|

Exit the setup menu

01

|

Output source  priority

|

[01] SOL

|

PV priority mode, switching to the Mains when  the PV fails or the battery is lower than the set  value of parameter [04].

[01] UTI default

|

Mains priority mode, switching to inverter only  when the mains fails.

[01] SBU

|

Inverter priority mode, switching to the mains  only when the battery is under voltage or lower  than the set value of parameter [04].

02

|

Output

Frequency

|

[02] 50.0

|

Bypass self-adaptation; when the mains is  connected, it automatically adapts to the mains  frequency; when the mains is disconnected, the  output frequency can be set through this  menu. The default output frequency of the  230V machine is 50HZ, and the 120V machine  60HZ.

[02] 60.0

03

|

AC Input

Voltage Range

|

[03] APL

|

Mains input voltage range of 120V machine:  90~140V

[03] UPS default

|

Mains input voltage range of 120V machine:  90~140V

04

|

Battery Power

to Utility

Setpoint

|

[04] 21.8V

default

|

When the parameter [01] =SOL/SBU, the  battery voltage is lower than the set value, and  the output is switched from the inverter to the  mains. Setting range: 20V~26V. Cannot exceed  the value of [14] settings.

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Parameter  no.

|

Parameter

name

|

Settings

|

Description

---|---|---|---

05

|

Utility to

Battery Power

Setpoint

|

[05]28.8V

default

|

When the parameter [01] =SOL/SBU, the  battery voltage is higher than the set value,  and the output is switched from the mains to  the inverter. Setting range: 24V~30V. Cannot  be lower than the value of [04] / [35] settings.

06

|

Charger source  priority

|

[06] CSO

|

PV priority charging; only when the PV  charging fails, the mains charging is started.

[06] CUB

|

Mains priority charging; only when the mains  charging fails, the PV charging is started.

[06] SNU default

|

PV and Mains hybrid charging; PV charging is a  priority, and when the PV energy is insufficient,  the Mains charging supplements. When the PV  energy is sufficient, the Mains charging stops.

Note: Only when the Mains bypass output is  loaded, the PV charging and the mains  charging can work at the same time. When the  inverter works, only the PV charging can be  started.

[06] OSO

|

Only PV charging, with the Mains charging not  activated.

07

|

Max charger

current

|

[07] 60A default

|

Max charger current (AC charger+PV charger).  Setting range: 0~80A;

08

|

Battery Type

|

[08] USE

|

User-defined; all battery parameters can be set.

[08] SLd

|

Sealed lead-acid battery; constant-voltage  charge voltage: 28.8V, floating charge voltage: 27.6V.

[08] FLd

|

Vented lead-acid battery; constant-voltage  charge voltage: 29.2V, floating charge voltage: 27.6V.

[08] GEL default

|

Colloidal lead-acid battery; constant-voltage  charge voltage: 28.4V, floating charge voltage: 27.6V.

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Parameter  no.

|

Parameter

name

|

Settings

|

Description

---|---|---|---

|

|

[08]

LF07/LF08/LF09

|

Lithium iron phosphate battery

LF07/LF08/LF09, corresponding to 7 strings ,8  strings and 9 strings of lithium iron phosphate  battery; for 7 strings, default constant-voltage

charge voltage is 24.8V; for 8 strings, default  constant-voltage charge voltage is 28.4V; for 9  strings, default constant-voltage charge voltage is 31.8V; allow adjustable.

[08] NCA

|

Ternary lithium battery; the default constant voltage charge voltage is 28.4V, which is  adjustable.

09

|

Battery boost

charge voltage

|

[09] 28.8V

default

|

Boost charge voltage setting; the setting range  is 24V~29.2V, with step of 0.2V; it is valid for  user-defined battery and lithium battery.

10

|

Battery boost

charge time

|

[10] 120 default

|

Boost charge maximum time setting, which  means the maximum charging time to reach  the set voltage of parameter [09] during  constant-voltage charging. The setting range is  5min~900min, with a step of 5 minutes. It is  valid for user-defined battery and lithium  battery.

11

|

Battery floating  charge voltage

|

[11] 27.6V

default

|

Floating charge voltage, setting range:  24V~229.V, step: 0.2V, valid when battery type  is user-defined.

12

|

Battery over

discharge

voltage (delay  off)

|

[12] 21V default

|

Over-discharge voltage; when the battery  voltage is lower than this judgment point,  delay the time set by parameter [13] and turn  off inverter output. Setting range is 20V~24V, with a step of 0.2V. It is valid for user-defined battery and lithium battery.

13

|

Battery over

discharge delay  time

|

[13] 5S default

|

Over-discharge delay time; when the battery  voltage is lower than the parameter [12], the  inverter output will be turned off after the time  set by this parameter is delayed. The setting  range is 5S~55S, with a step of 5S. It is valid for  user-defined battery and lithium battery.

Parameter  no.

|

Parameter

name

|

Settings

|

Description

---|---|---|---

14

|

Battery under

voltage alarm

|

[14] 22V default

|

Battery undervoltage alarm point; when the  battery voltage is lower than the point, an undervoltage alarm is given, and the output is  not turned off; the setting range is 20V~26V,  with a step of 0.2V. It is valid for user-defined battery and lithium battery.

15

|

Battery

discharge limit  voltage

|

[15] 20V default

|

Battery discharge limit voltage; when the  battery voltage is lower than the point, the  output is turned off immediately; the setting  range is 20V~26V, with a step of 0.2V. It is valid  for user-defined battery and lithium battery.

16

|

Battery

equalization

enable

|

[16] DIS

|

Equalizing charge is disabled

[16] ENA default

|

Equalizing charge is enabled, only valid for  vented lead-acid battery and sealed lead-acid  battery

17

|

Battery

equalization

voltage

|

[17] 29.2V

default

|

Equalizing charge voltage; setting range: 24V~29.2V, with a step of 0.2V; valid for vented  lead-acid battery and sealed lead-acid battery

18

|

Battery

equalized time

|

[18] 120 default

|

Equalizing charge time; setting range:

5min~900min, with a step of 5 minutes; valid  for vented lead-acid battery and sealed lead acid battery

19

|

Battery

equalized time  out

|

[19] 120 default

|

Equalizing charge delay; setting range: 5min~900min, with a step of 5 minutes; valid  for vented lead-acid battery and sealed lead acid battery

20

|

Battery

equalization

interval

|

[20] 30 default

|

Equalizing charge derating time, 0~30days,  with a step of 1 day; valid for vented lead-acid  battery and sealed lead-acid battery

21

|

Battery

equalization

immediately

|

[21] DIS

|

Stop equalizing charge immediately.

[21] ENA default

|

Start equalizing charge immediately.

22

|

|

[22] DIS default

|

Power saving mode disabled.

Parameter  no.

|

Parameter

name

|

Settings

|

Description

---|---|---|---

|

Power saving

mode

|

[22] ENA

|

After the power saving mode is enabled, if the  load is null or less than 50W, the inverter  output is turned off after a delay for a certain  period of time. When the load is more than  50W, the inverter automatic restart.

23

|

Restart when

over load

|

[23] DIS

|

Automatic restart when overload is disabled. If  an overload occurs and the output is turned  off, the machine will not restart.

[23] ENA default

|

Automatic restart when overload is enabled. If  an overload occurs and the output is turned  off, the machine will restart after a delay of 3  minutes. After it reaches 5 cumulative times,  the machine will not restart.

24

|

Restart when

over

temperature

|

[24] DIS

|

Automatic restart when over temperature is  disabled. If an over-temperature shutdown  occurs, machine will not restart to turn the  output on.

[24] ENA default

|

Automatic restart when over temperature is  enabled. If an over-temperature shutdown  occurs, the machine will restart when the  temperature drops.

25

|

Alarm enable

|

[25] DIS

|

Alarm is disabled

[25] ENA default

|

Alarm is enabled

26

|

Beeps while

primary source  is interrupted

|

[26] DIS

|

Alarm beep is disabled when the status of the  main input source changes

[26] ENA default

|

Alarm beep is enabled when the status of the  main input source changes

27

|

Bypass output  when over load

|

[27] DIS

|

It is disabled to automatically switch to the  Mains when the inverter is overloaded.

[27] ENA default

|

It is enabled to automatically switch to the  Mains when the inverter is overloaded.

28

|

Max AC charger  current

|

[28] 40A default

|

Max AC charger current. Setting range:  0~40A;

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Parameter  no.

|

Parameter

name

|

Settings

|

Description

---|---|---|---

29

|

Split Phase

|

[29] DIS default

|

Supply for industrial frequency transformer  (disabled)

[29] ENA

|

Supply for industrial frequency transformer  (enabled)

32

|

RS485-2

communication

|

[32]SLA default

|

RS485-2 port for PC or telecommunication  control.

[32]BMS

|

RS485-2 port for BMS communication.

33

|

Battery BMS

communication  protocol

|

When the parameter [32] setting item =BMS, you can choose to  match the battery manufacturer’s BMS protocol to communicate  with BMS for the lithium battery protection.

PAC=PACE,RDA=Ritar,AOG=ALLGRAND BATTERY, OLT=OLITER,HWD=SUNWODA, DAQ=DAKING, WOW=SRNE,  PYL=PYLONTECH,UOL=WEILAN

34

|

Hybrid output  function

|

[34] DIS

default

|

Disable this function.

[34] Lod

|

Hybrid output function,in UTI mode,the PV first  only charges for battery , the left energy will  power on the load,but not feed back to the  grid.

35

|

Battery

undervoltage

recovery point

|

[35] 26V

default

|

When the battery voltage is under voltage, the  battery voltage needs to recover more than  this set value before the inverter starts the  output

37

|

Battery fully

charged

recovery point

|

[37] 26V

default

|

After the battery is fully charged, it needs to be  lower than this set voltage before it can be  recharged

38

|

AC output

voltage setting  (only can be set  in the standby  mode )

|

[38] 120Vac

default

|

Allow to set to 100Vac/105Vac/110Vac/120Vac. The rated output power will be reduced=  (Power Rate)*(Vset/120)

40

|

Select

upgrade

target

|

[40] NUL

default

|

Note: Insert the U disk before setting, and  make sure there is an upgrade file in the U disk,  as well as the upgrade file into the root  directory; otherwise, you need to power off and

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Parameter  no.

|

Parameter

name

|

Settings

|

Description

---|---|---|---

|

|

|

restart the inverter, and operate again  according to the above steps.

NUL:No action STN :Communication board  upgrade DSP:Inverter upgrade

57

|

Stop charging  current

|

[57] 2A

default

|

Charging stops when the default charging current is less than this setting

58

|

Discharge

alarm SOC

setting

|

[58] 15%

default

|

SOC alarm when capacity is less than this set  value (valid when BMS communication is  normal)

59

|

Cut-off

discharge SOC  Settings

|

[59] 5%

default

|

Stops discharging when the capacity is less  than this setting (valid when BMS

communication is normal)

60

|

Cut-off charge  SOC Settings

|

[60] 100%

default

|

Stops charging when capacity is greater than or  equal to this setting (valid when BMS

communication is normal)

61

|

Switch to

mains SOC

Settings

|

[61] 10%

default

|

Switch to mains when capacity is less than this  setting (valid when BMS communication is  normal)

62

|

Switch to

inverter output  SOC Settings

|

[62] 100%

default

|

Switches to inverter output mode when  capacity is greater than or equal to this setting  (valid when BMS communication is normal)

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4.3 Battery type parameters

For Lead-acid Battery :

 Battery type

Parameters

|

Sealed lead acid

battery (SLD)

|

Colloidal lead

acid battery

(GEL)

|

Vented lead  acid battery

(FLD)

|

User-defined

(User)

---|---|---|---|---

Overvoltage disconnection voltage

|

30.0V

|

30.0V

|

31.0V

|

18~30V

Battery fully charged recovery

point(setup item 37)

|

26V

(Adjustable)

|

26V

(Adjustable)

|

26V

(Adjustable)

|

26V

(Adjustable)

Equalizing charge voltage

|

29.2V

|

|

29.6V

|

18~30V

Boost charge voltage

|

28.8V

|

28.4V

|

29.2V

|

18~30V

(Adjustable)

Floating charge voltage

|

27.6V

|

27.6V

|

27.6V

|

18~30V

(Adjustable)

Undervoltage alarm voltage(01 fault)

|

22V

|

22V

|

22V

|

18~30V

(Adjustable)

Undervoltage alarm voltage recovery  point(01 fault)

|

Undervoltage alarm voltage+0.4V

Low voltage disconnection voltage(04  fault)

|

21.0V

|

21.0V

|

21.0V

|

18~30V

(Adjustable)

Low voltage disconnection voltage recovery point (04 fault)(setup item  35)

|

26V

(Adjustable)

|

26V

(Adjustable)

|

26V

(Adjustable)

|

26V

(Adjustable)

Discharge limit voltage

|

20.0V

|

20.0V

|

20.0V

|

18~30V

(Adjustable)

Over-discharge delay time

|

5s

|

5s

|

5s

|

1~30s

(Adjustable)

Equalizing charge duration

|

120 minutes

|

|

120 minutes

|

0~600

minutes

(Adjustable)

Equalizing charge interval

|

30 days

|

|

30 days

|

0~250 days

(Adjustable)

Boost charge duration

|

120 minutes

|

120 minutes

|

120 minutes

|

10~600

minutes

(Adjustable)

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For Lithium Battery :

 Battery type Parameters

|

Ternary

lithium

battery

(N07)

|

Ternary

lithium

battery

(N08)

|

Lithium

iron

phosphat

e battery

(LF07)

|

Lithium

iron

phosphat

e battery

(LF08)

|

Lithium

iron

phosphate

battery

(LF09)

---|---|---|---|---|---

Overvoltage disconnection voltage

|

31.6V

|

33V

|

30V

|

30V

|

33V

Battery fully charged recovery point(setup  item 37)

|

27.4V

(Adjustable)

|

30.4V

(Adjustable)

|

23.2V

(Adjustable)

|

26.8V

(Adjustable)

|

29.8V

(Adjustable)

Equalizing charge voltage

|

28.8V

(Adjustable)

|

31.6V

(Adjustable)

|

24.6V

(Adjustable)

|

28.4V

(Adjustable)

|

31.6V

(Adjustable)

Boost charge voltage

|

28.8V

(Adjustable)

|

31.6V

(Adjustable)

|

24.6V

(Adjustable)

|

28.4V

(Adjustable)

|

31.6V

(Adjustable)

Floating charge voltage

|

28.8V

(Adjustable)

|

31.6V

(Adjustable)

|

24.6V

(Adjustable)

|

28.4V

(Adjustable)

|

31.6V

(Adjustable)

Undervoltage alarm voltage (01 fault)

|

23.4V

(Adjustable)

|

26.8V

(Adjustable)

|

21.6V

(Adjustable)

|

24.8V

(Adjustable)

|

27.8V

(Adjustable)

Undervoltage alarm voltage recovery  point(01 fault)

|

Undervoltage alarm voltage+0.4V

Low voltage disconnection voltage (04 fault)

|

21.0V

(Adjustable)

|

24.0V

(Adjustable)

|

21.0V

(Adjustable)

|

24.4V

(Adjustable)

|

27.0V

(Adjustable)

Low voltage disconnection voltage recovery  point (04 fault)(setup item 35)

|

26V

(Adjustable)

|

29.6V

(Adjustable)

|

23.8V

(Adjustable)

|

27.2V

(Adjustable)

|

30.6V

(Adjustable)

Discharge limit voltage

|

19.6V

|

22.4V

|

20.4V

|

23.2V

|

26.2V

Over-discharge delay time

|

30s

(Adjustable)

|

30s

(Adjustable)

|

30s

(Adjustable)

|

30s

(Adjustable)

|

30s

(Adjustable)

Equalizing charge duration

|

|

|

|

|

Equalizing charge interval

|

|

|

|

|

Boost charge duration

|

120

minutes

(Adjustable)

|

120

minutes

(Adjustable)

|

120

minutes

(Adjustable)

|

120

minutes

(Adjustable)

|

120

minutes

(Adjustable)

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5. Other functions

5.1 Dry node

Working principle: This dry node can control the ON/OFF of the diesel generator to  charge the battery. ① Normally, the terminals are that the NC-N point is closed and  the NO-N point is open; ② When the battery voltage reaches the low voltage

disconnection point, the relay coil is energized, and the terminals turn to that the

NO-N point is closed while NC-N point is open. At this point, NO-N point can drive  resistive loads: 125VAC/1A, 230VAC/1A, 30VDC/1A.

5.2 RS485 communication port

This port is an RS485 communication port ;

This port is an RS485 communication port which comes with two functions:

① It allows direct communication with the optional host computer developed by our  company through this port, and enables monitoring of the equipment running status  and setting of some parameters on the computer;

② It also allows direct connection with the optional RS485 to WiFi/GPRS communication module developed by our company through this port. After the module is selected, you can connect the all-in-one solar charge inverter through the  mobile phone WiFi/GPRS APP, on which you can view the operating parameters and  status of the device.

As shown in the figure:

Pin 1 is 5V power supply, Pin 2 is GND, Pin 5 is RS485-A2, Pin 6 is B2,

Pin 7 is RS485-A1,and Pin 8 is RS485-B1 ;

5.3 Can communication function

Function of connecting lithium battery communication

As shown in the figure:

Pin 1 is CAN-L, and Pin 2 is CAN-H

5.4 USB communication port

This is a USB communication port, which can be used for USB communication with the optional PC host software. To use this port, you should install the corresponding “USB to serial chip CH340T driver” and APP in the computer.

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6. Protection

6.1 Protections provided

No.

|

Protections

|

Description

---|---|---

1

|

PV current/power limiting protection

|

When charging current or power of the PV array configured exceeds  the PV rated, it will charge at the rated.

2

|

PV night reverse

current protection

|

At night, the battery is prevented from discharging through the PV  module because the battery voltage is greater than the voltage of PV  module.

3

|

Mains input over

voltage protection

|

When the mains voltage exceeds 140V (120V model), the mains  charging will be stopped and switched to the inverter mode.

4

|

Mains input under voltage protection

|

When the mains voltage is lower than 90V (120V model or APL  mode), the mains charging will be stopped and switched to the  inverter mode.

5

|

Battery over

voltage protection

|

When the battery voltage reaches the overvoltage disconnection  point, the PV and the mains will be automatically stopped to charge  the battery to prevent the battery from being overcharged and  damaged.

6

|

Battery low voltage  protection

|

When the battery voltage reaches the low voltage disconnection  point, the battery discharging will be automatically stopped to  prevent the battery from being over-discharged and damaged.

7

|

Load output short  circuit protection

|

When a short-circuit fault occurs at the load output terminal, the AC  output is immediately turned off and turned on again after 1 second.

8

|

Heat sink over

temperature

protection

|

When the internal temperature is too high, the all-in-one machine will stop charging and discharging; when the temperature returns to  normal, charging and discharging will resume.

9

|

Overload

protection

|

Output again 3 minutes after an overload protection, and turn the  output off after 5 consecutive times of overload protection until the  machine is re- powered. For the specific overload level and duration, refer to the technical parameters table in the manual.

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10

|

PV reverse polarity  protection

|

When the PV polarity is reversed, the machine will not be damaged.

---|---|---

11

|

AC reverse

protection

|

Prevent battery inverter AC current from being reversely input to  Bypass.

12

|

Bypass over current  protection

|

Built-in AC input overcurrent protection circuit breaker.

13

|

Battery input over current protection

|

When the discharge output current of the battery is greater than the  maximum value and lasts for 1 minute, the AC input would switched  to load.

14

|

Battery input

protection

|

When the battery is reversely connected or the inverter is short circuited, the battery input fuse in the inverter will blow out to  prevent the battery from being damaged or causing a fire.

15

|

Charge short

protection

|

When the external battery port is short-circuited in the PV or AC  charging state, the inverter will protect and stop the output current.

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6.2 Fault code meaning

Fault code

|

Fault name

|

Whether it

affects the

output or not

|

Description

---|---|---|---

【01】

|

BatVoltLow

|

Yes

|

Battery undervoltage alarm

【02】

|

BatOverCurrSw

|

Yes

|

Battery discharge average current

overcurrent software protection

【03】

|

BatOpen

|

Yes

|

Battery not-connected alarm

【04】

|

BatLowEod

|

Yes

|

Battery undervoltage stop discharge alarm

【05】

|

BatOverCurrHw

|

Yes

|

Battery overcurrent hardware protection

【06】

|

BatOverVolt

|

Yes

|

Charging overvoltage protection

【07】

|

BusOverVoltHw

|

Yes

|

Bus overvoltage hardware protection

【08】

|

BusOverVoltSw

|

Yes

|

Bus overvoltage software protection

【09】

|

PvVoltHigh

|

No

|

PV overvoltage protection

【10】

|

PvBuckOCSw

|

No

|

Buck overcurrent software protection

【11】

|

PvBuckOCHw

|

No

|

Buck overcurrent hardware protection

【12】

|

bLineLoss

|

No

|

Mains power down

【13】

|

OverloadBypass

|

Yes

|

Bypass overload protection

【14】

|

OverloadInverter

|

Yes

|

Inverter overload protection

【15】

|

AcOverCurrHw

|

Yes

|

Inverter overcurrent hardware protection

【17】

|

InvShort

|

Yes

|

Inverter short circuit protection

【19】

|

OverTemperMppt

|

No

|

Buck heat sink over temperature protection

【20】

|

OverTemperInv

|

Yes

|

Inverter heat sink over temperature

protection

【21】

|

FanFail

|

Yes

|

Fan failure

【22】

|

EEPROM

|

Yes

|

Memory failure

【23】

|

ModelNumErr

|

Yes

|

Model setting error

【26】

|

RlyShort

|

Yes

|

Inverted AC Output Backfills to Bypass AC  Input

【29】

|

BusLow

|

Yes

|

Internal battery boost circuit failure

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【30】

|

BatCapacityLow1

|

NO

|

Alarm given when battery capacity rate is  lower than 10% (setting BMS to enable  validity)

---|---|---|---

【31】

|

BatCapacityLow2

|

NO

|

Alarm given when battery capacity rate is  lower than 5% (setting BMS to enable  validity)

【32】

|

BatCapacityLowSto p

|

Yes

|

Inverter stops when battery capacity is low  (setting BMS to enable validity)

【34】

|

CanCommFault

|

Yes

|

CAN communication fault in parallel  operation

【58】

|

BMS

communication

error

|

NO

|

Check whether the communication line is  connected correctly and whether [33] is set  to the corresponding lithium battery  communication protocol

【59】

|

BMS alarm

|

NO

|

Check the BMS fault type and troubleshoot  battery problems

【60】

|

BMS battery low

temperature alarm

|

NO

|

BMS alarm battery low temperature

【61】

|

BMS battery over

temperature alarm

|

NO

|

BMS alarm battery over temperature

【62】

|

BMS battery over

current alarm

|

NO

|

BMS alarm battery over current

【63】

|

BMS low battery

talarm

|

NO

|

BMS alarm low battery

【64】

|

BMS battery over  voltage alarm

|

NO

|

BMS alarm battery over voltage

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6.3 Handling measures for part of faults

Fault

code

|

Faults

|

Handling measures

---|---|---

Display

|

No display on the screen

|

Check if the battery air switch or the PV air switch has  been closed; if the switch is in the “ON” state; press any  button on the screen to exit the screen sleep mode.

【06】

|

Battery overvoltage protection

|

Measure if the battery voltage exceeds rated, and turn off the PV array air switch and Mains air switch.

【01】【04】

|

Battery undervoltage

protection

|

Charge the battery until it returns to the low voltage  disconnection recovery voltage.

【21】

|

Fan failure

|

Check if the fan is not turning or blocked by foreign  object.

【19】【20】

|

Heat sink over temperature  protection

|

When the temperature of the device is cooled below the  recovery temperature, normal charge and discharge  control is resumed.

【13】【14】

|

Bypass overload protection,  inverter overload protection

|

① Reduce the use of power equipment;

② Restart the unit to resume load output.

【17】

|

Inverter short circuit

protection

|

① Check the load connection carefully and clear the short circuit fault points;

② Re-power up to resume load output.

【09】

|

PV overvoltage

|

Use a multimeter to check if the PV input voltage exceeds  the maximum allowable input voltage rated.

【03】

|

Battery missed alarm

|

Check if the battery is not connected or if the battery  circuit breaker is not closed.

【26】

|

Inverted AC Output Backfills  to Bypass AC Input

|

Disconnect the AC input,PV input and battery input. After  the screen is off, only connect the battery and start up. If  fault 26 is reported, it indicates that the AC input relay  switch is short-circuited, and you need to contact the  manufacturer to replace it.

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7. System maintenance

⮚ In order to maintain the best long-term performance, it is recommended to conduct  following checks twice a year.

1. Make sure that the airflow around the unit is not blocked and remove any dirt or debris from  the heat sink.

2. Check that all exposed wires are damaged by exposure to sunlight, friction with other objects  around them, dryness, bite by insects or rodents, etc., and the wires shall be repaired or  replaced if necessary.

3. Verify for the consistency of indication and display with the operation of the device. Please  pay attention to the display of any faults or errors, and take corrective actions if necessary.

4. Check all wiring terminals for corrosion, insulation damage, signs of high temperature or  burning/discoloration, and tighten the screws.

5. Check for dirt, nesting insects and corrosion, and clean up as required.

6. If the arrester has failed, replace in time to prevent lightning damage to the unit or even other  equipment of the user.

Warning: Danger of electric shock! When doing the above operations, make sure that all power  supplies of the all-in-one machine have been disconnected, and all capacitors have been discharged,  and then check or operate accordingly!

⮚ The company does not assume any liability for damage caused by:

① Improper use or use in improper site.

② Open circuit voltage of the PV module exceeds the maximum allowable voltage rated. ③ Temperature in the operating environment exceeds the limited operating temperature range. ④ Disassemble and repair the all-in-one solar charge inverter without permission.

⑤ Force majeure: Damage that occurs in transportation or handling of the all- in-one solar charge  inverter.

All-in-one solar charge inverter V1.0 38

 Sun Gold Power Inc www. sungoldpower.com

8. Technical parameters

Models

|

SPH302480A

---|---

AC mode

Rated input voltage

|

110/120Vac

Input voltage range

|

(90Vac-140Vac) ±2%

Frequency

|

50Hz/ 60Hz (Auto detection)

Frequency Range

|

47±0.3Hz ~ 55±0.3Hz (50Hz);

57±0.3Hz ~ 65±0.3Hz (60Hz);

Overload/short circuit protection

|

Circuit breaker

Efficiency

|

95%

Conversion time (bypass and inverter)

|

10ms (typical)

AC reverse protection

|

Available

Maximum bypass overload current

|

40A

Inverter mode

Output voltage waveform

|

Pure sine wave

Rated output power (VA)

|

3000

Rated output power (W)

|

3000

Power factor

|

1

Rated output voltage (Vac)

|

120Vac

Output voltage error

|

±5%

Output frequency range (Hz)

|

50Hz ± 0.3Hz

60Hz ± 0.3Hz

Maximum Efficiency

|

92%

Overload protection

|

(102% < load <110%) ±10%: report error and turn off the output after 5 minutes;

(110% < load < 125%) ± 10%: report error and turn off the output after 10 seconds;

Load >125% ±10%: report error and turn off the output after 5 seconds;

All-in-one solar charge inverter V1.0 39

 Sun Gold Power Inc www. sungoldpower.com

Peak power

|

6000VA

---|---

Loaded motor capability

|

2HP

Rated battery input voltage

|

24V (Minimum starting voltage 22V)

Battery voltage range

|

Undervoltage alarm/shutdown voltage/overvoltage alarm /overvoltage  recovery… settable on LCD screen)

Power saving mode

|

Load ≤50W

AC charging

Battery type

|

Lead acid or lithium battery

Maximum charge current(can be set)

|

0-40A

Charge current error

|

± 5Adc

Charge voltage range

|

20 –33Vdc

Short circuit protection

|

Circuit breaker and blown fuse

Circuit breaker specifications

|

40A

Overcharge protection

|

Alarm and turn off charging after 1 minute

PV charging

Maximum PV open circuit voltage

|

450Vdc

PV operating voltage range

|

120-450Vdc

MPPT voltage range

|

120-400Vdc

Battery voltage range

|

20 –33Vdc

Maximum input power

|

4000W

PV charging current range (can be  set)

|

0-80A

Charging short circuit protection

|

Blown fuse

Wiring protection

|

Reverse polarity protection

Hybrid charging Max charger current specifications (AC charger+PV charger)

Max charger current(can be set)

|

0-80A

Certified specifications

Certification

|

CE(IEC 62109-1)/FCC/SAA

All-in-one solar charge inverter V1.0 40

 Sun Gold Power Inc www. sungoldpower.com

EMC certification level

|

EN61000, C2

---|---

Operating temperature range

|

-10°C to 55°C

Storage temperature range

|

-25°C ~ 60°C

Humidity range

|

5% to 95% (Conformal coating protection)

Noise

|

≤60dB

Heat dissipation

|

Forced air cooling, variable speed of fan

Communication interface

|

USB/CAN/RS485(WiFi/GPRS)/Dry node control

Size (LWD)

|

384mm280mm103mm

Weight (kg)

|

7.5

All-in-one solar charge inverter V1.0 41

References

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