SANTON PROFESSIONAL AND DOMESTIC FIREFIGHTER SAFETY SWITCH Installation Guide

June 5, 2024
SANTON

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THE SANTON PROFESSIONAL AND DOMESTIC FIREFIGHTER SAFETY SWITCH
FOR PHOTOVOLTAIC INSTALLATIONS

CONTENT

| DFS-14
• Motor-driven DC disconnect switch in enclosure
• Installation manual
---|---
| DFS-14-W
• Motor-driven DC disconnect switch in enclosure
• Installation manual
• 9 x M12 glands
| DFS-14-MC4
• Motor-driven DC disconnect switch in enclosure
• Installation manual
• Pre-wired on 8 x MC4 connectors (org. STÄUBLI)
• 1 x M12 gland
| DFSHP-14-MC4
• Motor-driven DC disconnect switch in enclosure
• Installation manual
• Pre-wired on 8 x MC4 connectors (org. STÄUBLI)
• 1 x M12 gland
| DFSHP-154-MC4-Evo2
• Motor-driven DC disconnect switch in enclosure
• Installation manual
• Pre-wired on 8 x MC4-Evo2 connectors (org. STÄUBLI)
• 1 x M12 gland
| PHP-18-MC4
• Motor-driven DC disconnect switch in enclosure
• Installation manual
• Pre-wired on 16 x MC4 connectors (org. STÄUBLI)
• 1 x M20 gland
| PHP-158-MC4-Evo2
• Motor-driven DC disconnect switch in enclosure
• Installation manual
• Pre-wired on 16 x MC4-Evo2 connectors (org. STÄUBLI)
• 1 x M20 gland
| PHP-18S-MC4
• Motor-driven DC disconnect switch in enclosure
• Installation manual
• Pre-wired on 16 x MC4 connectors (org. STÄUBLI)
• On connectors pre-wired auxiliary contact (change over)
• 1 x M20 gland
| PHP-158S-MC4-Evo2
• Motor-driven DC disconnect switch in enclosure
• Installation manual
• Pre-wired on 16 x MC4-Evo2 connectors (org. STÄUBLI)
• On connectors pre-wired auxiliary contact (change over)
• 1 x M20 gland

GENERAL NOTICE AND SAFETY INSTRUCTIONS

General notice

  • Changes or modifications not explained/approved in this manual void your authority to operate this equipment.
  • Santon shall not be held responsible for any damage caused due to incorrect installation of the product and/or the misunderstanding of this manual.
  • Santon reserves the right to make any modification to this manual or the information contained herein at any time without notice.
  • No design data such as sample pictures provided in this manual may be modified or duplicated except for the purpose of personal use.
  • To ensure the recycling of all possible materials and proper disposal treatment of components, please return the product to Santon at end-of-life.
  • Check the system regularly (once per 3 months) for faults.

Important safety precautions
Attention! Components in the installations are exposed to high voltages and currents. Follow these instructions carefully in order to reduce the risk of fire or electric shock.

The following regulations and standards are considered applicable and mandatory to read prior to the installation of electrical equipment:

  • International Standards: IEC 60364-7-712 Electrical installations of buildings – Requirements for special installations or locations – Solar Photovoltaic (PV) power supply systems
  • MIS3002: Microgeneration Installation Standard – requirements for contractors undertaking the supply, design, installation, set to work commissioning and handover of solar photovoltaic (PV) microgeneration systems
  • Local building regulations
  • Guidelines for lightning and overvoltage protection

Note!

  • It is essential to uphold the limits for voltage and current in all possible operating conditions (see page 12; ‘Technical Data’). Also, keep in mind the literature on correct dimensioning and sizing of cabling and components.
  • The installation of these devices may only be performed by certified technical personnel.
  • The wiring schematics of the Firefighter safety Switch can be found at the end of this manual.
  • All the installation works should be tested in accordance with relevant local legislation at the time of installation.

Intended use of the Firefighter safety Switch
The Firefighter Safety Switch (DFS / PFS) has been specially developed as a safety device for direct current (DC) photovoltaic installations. The DC disconnect switch is used to disconnect the connection strings of the installation in case of an emergency situation. Such an emergency situation could be in the case of fire.

Location of the Firefighter Safety Switch
The DFS / PFS needs to be placed as close to the solar panels as possible. Due to its enclosure, the switch is protected against external influences like dust and moisture. The whole set-up is conform to IP65 which makes it suitable for outdoor usage when needed.
NOTE: The switch enclosure may not be installed in direct sunlight or be in direct contact with (continuous) water ingress.

Normal operation:
The DFS / PFS will automatically switch to the off position, breaking the DC connection between the solar panels and the inverter, after the AC power to the DFS / PFS is interrupted for longer than 0,5 seconds. The DFS / PFS will automatically switch to the on position, restoring the DC connection between the solar panels and the inverter, once the AC power to the DFS / PFS is restored for longer than five seconds.

Special Operation:
If the temperature inside the DFS / PFS enclosure exceeds 100°C, the DFS / PFS will automatically switch to OFF to protect the internal components and create a safe situation. When the installation is checked and the DFS / PFS is not affected, the DFS / PFS can be switched ON again by removing and re-applying the AC voltage to the DFS / PFS. The DFS / PFS will also automatically switch to OFF if there is an internal failure. If this occurs please try to reset the DFS / PFS by removing and re-applying the AC voltage to the DFS / PFS. If this problem remains, please contact the Santon Support team: solar@santonswitchgear.com

INSTALLATION DFS

1| Installation requirements| SANTON PROFESSIONAL AND DOMESTIC FIREFIGHTER
SAFETY SWITCH - fig10
---|---|---
2| Remove the lid from the enclosure|
3| Mount the switch enclosure on the wall| SANTON PROFESSIONAL AND DOMESTIC
FIREFIGHTER SAFETY SWITCH - fig12
4| Wire the power connection to the terminals|
5| ONLY DFS-14 and DFS-14-W
Wire the string cables to the switch| SANTON PROFESSIONAL AND DOMESTIC
FIREFIGHTER SAFETY SWITCH - fig14
6| FOR ALL DFS with MC4 and MC4-Evo2 connectors
MC4 (original Stäubli)
Connect the string cables to the MC4 connectors on the DFS…-MC4|
7| Close the switch enclosure| SANTON PROFESSIONAL AND DOMESTIC FIREFIGHTER
SAFETY SWITCH - fig16
8| TEST
Turn on the AC power circuit. DFS… switches on.|
9| TEST
Wait one minute. UPS is charging.|
10| TEST
Turn off the AC power circuit. DFS… will switch off.|
11| Turn on AC power circuit. DFS… switches on. You’re done!|

INSTALLATION PFS

1| Installation requirements| SANTON PROFESSIONAL AND DOMESTIC FIREFIGHTER
SAFETY SWITCH - fig21
---|---|---
2| Remove the lid from the enclosure|
3| Mount the switch enclosure on the wall| SANTON PROFESSIONAL AND DOMESTIC
FIREFIGHTER SAFETY SWITCH - fig23
4| FOR ALL PFS with MC4 and MC4-Evo2 connectors MC4 (original Stäubli) Wire the power connection to the terminals
Connect the string cables to the MC4 connectors on the PFS…-MC4|
5| Close the switch enclosure|
6|   TEST
Turn on the AC power circuit. PFS… switches on.|
7|   TEST
Wait one minute. UPS is charging.|
8| TEST
Turn off the AC power circuit. PFS… will switch off.|
9| Turn on AC power circuit. PFS… switches on. You’re done!|

SPECIFICATIONS (IEC)

| DFS-14…*| DFSHP-14-MC4| DFSHP-154-MC4(Evo2)
---|---|---|---
String Voltages (Vdc)| 1000| 850| 800| 650| 1000| 1000| 1500
String Current (A)| 16| 20| 25| 32| 40| 45| 20
Switch version| 4 poles, 0-1-0-1| 4 poles, 0-1-0-1| 4 poles, 0-1-0-1
Number of Strings| 2| 2| 2
Operating Voltage| 100Vac – 240Vac
---|---
Nominal Voltage| 230Vac
Nominal Current| 30mA
Start up (loading) Current| average 100mA
Switch on Action Current| max 300mA
Feedback contact| 24Vdc – 300mA max
Optional Auxilary contact IEC 60947 AC-15 / DC-13| N/A
---|---
max. switching voltage|
max. switching current|
Operating Temperature range| -20°C – +50°C
---|---
Maximum operating temperature before automatic switch OFF| +100°C
Storage Temperature range| -40°C – +85°C
Protection Degree| IP65
Protection Level| Class II
Weight| Approx. 1kg
CE certification| EN 60947 part 1+3
DC Switch disconnect according to| IEC: EN 60947-3:2009/A1:2012/C1:2013 /A2:2015 Cat PV -1
Number of operations without current| 9700
Number of operations under load (PV-1) with current| 300

  • For DFS-14 and DFS-14-W please use correct M4 fork cable lugs shoes / Rir DFS-14 and DFS-14-W nutzen Sie bitte korrekte M4 Gabel Kabelschuhe / Pour DFS-14 et DFS-14-W s’il vous plait utiliser cosse M4 correcte / Para DFS-14 y DFS-14-W por favor, utilice correcta terminal de cable M4 / Per DFS-14 e DFS-14-W si prega di utilizzare corretta capacorda M4 / Gebruik voor de DFS-14 en DFS-14-W de correc to M4 kabelschoen.

SANTON PROFESSIONAL AND DOMESTIC FIREFIGHTER SAFETY SWITCH -
fig30

PHP-18-MC4 PHP-158-MC4(Evo2) PHP-18S-MC4 PHP-158S-MC4(Evo2)
1000 1000 1500 1000
45 45 20 45
8 poles, 0-1-0-1 8 poles, 0-1-0-1 8 poles, 0-1-0-1 8 poles, 0-1-0-1
4 4 4 4

100Vac – 240Vac 230Vac 30mA average 100mA max 300mA 24Vdc – 300mA max

N/A| Change over contact
| Change over contact

---|---|---
| AC-15: 230 V I DC-13: 60 V| AC-15: 230 V I DC-13: 60 V
| 1.0 A I 0.5 A| 1.0 A I 0.5 A

-20°C – +50°C +100°C -40°C – +85°C IP65
Class II  EN 60947 part 1+3
IEC: EN 60947-3:2009/A1:2012/C1:2013 /A2:2015 Cat PV -1 9700 300

SANTON PROFESSIONAL AND DOMESTIC FIREFIGHTER SAFETY SWITCH -
fig32

WIRING DFS

Electrical connection drawing for 2 string units

SANTON PROFESSIONAL AND DOMESTIC FIREFIGHTER SAFETY SWITCH -
fig33

  • All switches are NC-contacts and are shown in the actuated state. None of the switches shown in this circuit diagram are supplied with the DFS/PFS units. These are only used to illustrate how a circuit can be opened in order to activate the DFS/PFS units in the event of a fire.
    Which type of switch is used, is up to the installer and the number of interruption points does not matter, as long as they are connected in series and each individual isolated interrupts the AC power supply to the DFS/PFS units in the event of a fire.

WIRING PFSHP

Electrical connection drawing for 4 string units

SANTON PROFESSIONAL AND DOMESTIC FIREFIGHTER SAFETY SWITCH -
fig34

  • All switches are NC-contacts and are shown in the actuated state. None of the switches shown in this circuit diagram are supplied with the DFS/PFS units. These are only used to illustrate how a circuit can be opened in order to activate the DFS/PFS units in the event of a fire.
    Which type of switch is used, is up to the installer and the number of interruption points does not matter, as long as they are connected in series and each individual isolated interrupts the AC power supply to the DFS/PFS units in the event of a fire.

info@santonswitchgear.com,
www.santonswitchgear.com,
NEN-EN-ISO 9001:2015

© copyrights Santon International bv
Article: 90A1502.00 | 11-2021

References

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