DL 6800 Series Rigid Mount Tongue Jack User Manual

June 15, 2024
‎DL

DL 6800 Series Rigid Mount Tongue Jack

DL-6800-Series-Rigid-Mount-Tongue-Jack-product

Specifications

  • Product Name: 6800 Series Rigid Mount Tongue Jack
  • Manufacturer : Dutton-Lainson Company
  • Model Number: N/A
  • Country of Origin: United States
  • Weight Capacity: N/A (Refer to labeled capacity)
  • Compatibility : Fits rectangular trailer tongues up to 3 inches wide
  • Mounting : Bolts evenly onto trailer tongue

Assembly & Mounting

  1. Place the jack on the trailer tongue as near to the coupler as convenient. (See Fig. 1.)
  2. Ensure that the jack does not interfere with other parts of the trailer or vehicle.
  3. Tighten all bolts evenly to secure the jack in place.
  4. If the trailer tongue is wider than 3 inches, replace the existing mounting bolts with bolts of appropriate length.

NOTE : This tongue jack fits 2”, 3”, 4”, or 5” rect-angular trailer tongues up to 3” wide. Tongues wider than 3” require replacement of existing mounting bolts with bolts of appropriate length. Mounting on a round tongue requires modifica-tion of the tongue to pro-vide a rectangular area.

Operation

  • Raise trailer by cranking jack clockwise and lower by cranking counterclockwise. When jack reaches the end of its travel do not force handle. To do so will result in damage.
  • When maneuvering your trailer with weight on the jack, keep the jack cranked to the lowest possible position to avoid unnecessary strain.
  • Do not use the jack or jack handle as a convenient hand hold for maneuvering the entire trailer.
  • Avoid rolling the jack over rough or soft surfaces. Before towing the trailer, be sure jack is raised completely to give maximum road clearance.
  • On the drop leg model, cranking can be minimized by extending the drop leg to the desired amount.
  • Be certain the lynch pin is fully engaged and latched before using jack.

CAUTION! Loads exceeding the labeled capacity may cause accelerated wear on the jack parts and potential failure. Do not exceed the specified weight limit.

CAUTION! This jack is not intended for highway use. Never tow a trailer with a load on the jack.

CAUTION! Avoid cranking the jack to unnecessary heights and avoid applying side loads that could damage or excessively wear the jack.

Maintenance

For drop leg models, minimize cranking by extending the drop leg to the desired amount.  Ensure that the lynch pin is fully engaged and latched before using the jack. Minimal maintenance is required to keep your Tongue Jack looking new and in good working order. Protect the finish by keeping it clean and periodically applying a coating of wax.

  • Lubrication is needed if the jack ever feels rough or produces a grinding noise when cranked. With weight off the jack remove plastic cap.
  • Remove pin (1) holding handle in place.
  • Carefully remove bevel gear (2) on top of screw.
  • Remove dowel pin (3) located under bevel gear.
  • Carefully remove inner tube assembly.
  • Do not attempt to remove screw from inner tube.
  • Lubricate screw by working grease into entire thread.
  • Reassemble and grease bevel gears.

Replacement Parts
To order replacement parts, contact Dutton-Lainson Company:

Warranty
This product comes with a limited three (3) year warranty. To make a claim, contact Dutton-Lainson Company in Hastings, Nebraska, USA. Provide product identification and follow the instructions for return, which will be provided. Repair or replacement of the defective product will typically be completed within sixty (60) days after receipt. The purchaser is responsible for shipping costs to the company. This warranty grants specific legal rights and may vary from state to state. It is governed by the laws of the State of Nebraska, except as modified by the laws of the USA, and is void in countries where prohibited.

WARNING
READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE OR SERVICE THIS JACK. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN SERIOUS INJURY. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.

INSTALLATION

DL-6800-Series-Rigid-Mount-Tongue-Jack-fig- \(2\)

REF. DESCRIPTION PART NO.
A 6813A Miter Gear Kit 5224399
B 8” Wheel Bracket Ass’y 5226386
B 6” Wheel Bracket Ass’y 5226360
C 6619 Handle Kit 5226741
D Sintered Iron Bearing 204006
G Plastic End Cap 5226287
H Jack Handle Assy w/Pin (6811A) 5224480
--- --- ---
J 6804 Clamp & Bolt Kit 5224431
N Thrust Bearing 207121
P Flat Washer 207120
T 6” Poly Wheel (6805) 5224118
Z 8” Wheel (6807) 5224100
AA Lynch Pin 203902
--- --- ---
BB Drop Leg Post 303563

To order replacement parts: Contact: Dutton-Lainson Company,
Tel : 800-569-6577, Fax : 402-460-4612, e-mail: DLsales@dutton- lainson.com

**LIMITED THREE (3) YEAR WARRANTY

**

Dutton-Lainson Company provides the following three (3) year limited warranty to the original consumer purchaser of D-L® trailer jacks and ag/industrial jacks:

Dutton-Lainson Company will, at its option, repair or replace free-of-charge any part or parts found to be defective in material or workmanship under normal use for the period of three (3) years from the original purchase date or, if that date cannot be established, the date of manufacture. This includes a warranty against operational failure for the same three year period due to rust or corrosion of the TUFFPLATE® finish. This warranty is void if the product has been subject to alteration or damage, or is defective due to service or repair. This warranty does not assure that the product shall remain useable for the three (3) year warranty period since the life of the product is dependent upon the manner and the frequency of use.

Repair or replacement is the purchaser’s sole remedy under this or any other warranty on the product, whether express or implied. Dutton-Lainson Company shall not be liable for any incidental or consequential damages of any kind. Dutton-Lainson Company expressly disclaims any implied warranty of merchantability or fitness for particular purpose after the three (3) year warranty period. Some states do not allow the exclusion or limitation of incidental or consequential damages and some states do not allow limitation on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.

To make a claim, contact Dutton-Lainson Company, Hastings, Nebraska 68902-0729, U.S.A., identify the product, and follow the instructions for return, which will be provided. Repair or replacement of the product, if found to be defective, will normally be completed within sixty (60) days after the receipt. The purchaser will be responsible for shipping costs to the Company.

This warranty gives you specific legal rights, and you may have other rights which vary from state-to-state. This warranty is governed by the laws of the State of Nebraska except as modified by the laws of the U.S.A. and is void in countries where prohibited.

EC Declaration of Conformity
Dutton-Lainson Company, Hastings, NE 68902-0729 U.S.A. manufactures and declares that the winch identified above fulfills all relevant provisions of the Directive 2006/42/EC, and Supply of Machinery (Safety) Regulations 2008. The technical file may be obtained from the persons listed below.

Hastings, NE USA February 9, 2022

Director of Engineering Dutton-Lainson Company Jack Singleton Eurowarehouse BV De Amstel 11 8253PC Dronten The Netherlands

FAQ’s

Can this tongue jack fit different sizes of trailer tongues?

Yes, this tongue jack fits rectangular trailer tongues up to3 inches wide. For tongues wider than 3 inches, you need to replace the existing mounting bolts with bolts of appropriate length. Mounting on a round tongue requires modification of the tongue to provide a rectangular area.

What happens if I exceed the labeled weight capacity?

Exceeding the labeled weight capacity can cause accelerated wear on the jack parts and potential failure. It is important to avoid overloading the jack and to stay within the specified weight limit.

Can I use this jack for towing on highways?

No, this jack is not designed for highway use. It should never be used to tow a trailer with a load on the jack.

How can I minimize cranking with a drop leg model?

With drop leg models, you can minimize cranking by extending the drop leg to the desired amount. Ensure that the lynchpin is fully engaged and latched before using the jack.

References

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