BOSCH PSR 1440 LI-2 14.4v Cordless Drill Driver Instruction Manual

: June 15, 2024
: Bosch

Table of Contents

BOSCH PSR 1440 LI-2 14.4v Cordless Drill Driver
Product Information
Product Usage Instructions
Safety Instructions
Safety Instructions for Drill/Driver
Additional safety information
Product Description and Specifications
Product Features
Noise/vibration information
Assembly
Operation
Maintenance and Service
Declaration of Conformity
References
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BOSCH PSR 1440 LI-2 14.4v Cordless Drill Driver

Product Information

Specifications

Model: PSR 1440 LI-2, PSR 1800 LI-2, PSR 1810 LI-2, PSR 1820 LI-2, PSR 180 LI-8
Voltage: 14.4V (PSR 1440 LI-2), 18V (PSR 1800 LI-2, PSR 1810 LI-2, PSR 1820 LI-2, PSR 180 LI-8)
Max. Torque : 34/17 Nm (PSR 1440 LI-2), 38.5/18.5 Nm (PSR 1800 LI-2, PSR 1810 LI-2, PSR 1820 LI-2, PSR 180 LI-8)
Chuck Capacity: 8 mm
Weight : 1.2 kg (PSR 1440 LI-2), 1.5 kg (PSR 1800 LI-2, PSR 1810 LI-2, PSR 1820 LI-2, PSR 180 LI-8)
Operating Temperature: 0°C to +35°C
Battery Compatibility: PBA 14.4V, PBA 18V
Charger Compatibility: AL 18…

Product Usage Instructions

Safety Instructions
Read all safety instructions before using the power tool.

Workplace Safety
If operating the power tool in a damp environment cannot be avoided, use a residual current device. This reduces the risk of electric shock.
Electrical Safety
The term “power tool” refers to both corded (with power cord) and cordless (without power cord) power tools.
Personal Safety
Ensure that you are wearing appropriate personal protective equipment (PPE) such as safety goggles, gloves, and ear protection when using the power tool.

Using and Handling the Power Tool
Follow these instructions for proper usage and handling of the power tool

Using and Handling the Cordless Tool
Do not short-circuit the battery contacts as it can cause burns or fire.

Service
Only have your power tool repaired by qualified personnel using original spare parts to ensure the safety of the power tool.

Safety Instructions for Using Long Drills
Follow these safety instructions when using long drills

FAQ (Frequently Asked Questions)

Q: What is the voltage of the power tool?
A: The voltage of the power tool depends on the model. It is either 14.4V or 18V.
Q: What is the max torque of the power tool?
A: The max torque varies depending on the model. It ranges from 34/17 Nm to 38.5/18.5 Nm.
Q: What is the chuck capacity of the power tool?
A: The chuck capacity is 8 mm.
Q: What is the weight of the power tool?
A: The weight of the power tool depends on the model. It ranges from 1.2 kg to 1.5 kg.

Safety Instructions

General Power Tool Safety Warnings

WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all in–structions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cord-less) power tool.

Work area safety

Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, nonskid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce disrelated hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe in-jury within a fraction of a second.

Power tool use and care

Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery tool use and care

Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130°C may cause explosion.
Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Safety Instructions for Drill/Driver

Safety instructions for all operations
Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory or fasteners may contact hidden wiring. Cutting accessory or fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

Safety instructions when using long drill bits

Never operate at higher speed than the maximum speed rating of the drill bit. At higher speeds, the bit is likely to bend if allowed to rotate freely without contacting the workpiece, resulting in personal injury.
Always start drilling at low speed and with the bit tip in contact with the workpiece. At higher speeds, the bit is likely to bend if allowed to rotate freely without contacting the workpiece, resulting in personal injury.
Apply pressure only in direct line with the bit and do not apply excessive pressure. Bits can bend causing breakage or loss of control, resulting in personal injury.

Additional safety information

Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand.
Always wait until the power tool has come to a complete stop before placing it down. The application tool can jam and cause you to lose control of the power tool.
Switch the power tool off immediately if the application tool becomes blocked. Be prepared for high torque reactions which cause kickback. The application tool becomes blocked when it becomes jammed in the workpiece or when the power tool becomes over-loaded.
Use suitable detectors to determine if there are hidden supply lines or contact the local utility company for assistance. Contact with electric cables can cause fire and electric shock. Damaging gas lines can lead to ex-plosion.
Breaking water pipes causes property damage.
Hold the power tool securely. When tightening and loosening screws be prepared for temporarily high torque reactions.
In case of damage and improper use of the battery, vapours may be emitted. The battery can set alight or explode. Ensure the area is well ventilated and seek medical attention should you experience any adverse effects. The vapours may irritate the respiratory system.
Do not open the battery. There is a risk of short-circuiting.
The battery can be damaged by pointed objects such as nails or screwdrivers or by force applied externally.
An internal short circuit may occur, causing the battery to burn, smoke, explode or overheat.
Only use the battery with products from the manufacturer. This is the only way in which you can protect the battery against dangerous overload.

Protect the battery against heat, e.g. against continuous intense sunlight, fire, dirt, water and moisture. There is a risk of explosion and short- circuiting.

Product Description and Specifications

Read all the safety and general instructions. Failure to observe the safety and general instructions may result in electric shock, fire and/or serious injury.
Please observe the illustrations at the beginning of this operating manual.

Intended use
The power tool is intended for driving and loosening screws and for drilling in wood, metal, ceramic and plastic.

Product Features

The numbering of the product features refers to the diagram of the power tool on the graphics page.

Tool holder
Keyless chuck
Torque presetting ring
Gear selector switch
Clockwise rotational direction indicator
Anticlockwise rotational direction indicator
Battery release buttona)
Batterya)
Light
Battery charge indicator
Rotational direction switch
On/off switch
Handle (insulated gripping surface)
Universal bit holdera)
Screwdriver bita)
- Accessories shown or described are not included with the product as standard. You can find the complete selection of accessories in our accessories range.

Technical Data

Measured at 20–25 °C with rechargeable battery PBA 18V 1.5Ah.
Depends on battery in use
Limited performance at temperatures <0 °C
The following chargers are not compatible with the PBA rechargeable battery: AL 1814 CV, AL 1820 CV, AL 1860 CV

Noise/vibration information

Noise emission values determined according to EN 62841-2-1.
Typically, the A-weighted sound pressure level of the power tool is 71 dB(A). Uncertainty K = 3 dB. The noise level when working can exceed the volume stated. Wear hearing pro-tection!
Vibration total values ah (triax vector sum) and uncertainty K determined according to EN 62841-2-1
Drilling into metal: ah < 2.5 m/s2, K = 1.5 m/s2, Screwdriving: ah < 2.5 m/s2, K = 1.5 m/s2
The vibration level and noise emission value given in these instructions have been measured in accordance with a standardized measuring procedure and may be used to compare power tools. They may also be used for a preliminary estimation of vibration and noise emissions.
The stated vibration level and noise emission value represent the main applications of the power tool. However, if the power tool is used for other applications, with different application tools or is poorly maintained, the vibration level and noise emission value may differ. This may significantly increase the vibration and noise emissions over the total working period.
To estimate vibration and noise emissions accurately, the times when the tool is switched off or when it is running but not actually being used should also be taken into account.
This may significantly reduce vibration and noise emissions over the total working period.
Implement additional safety measures to protect the operator from the effects of vibration, such as servicing the power tool and application tools, keeping their hands warm, and organizing workflows correctly.

Assembly

Remove the battery from the power tool before carrying out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be removed for transport and storage. There is risk of injury from unintentionally pressing the on/off switch.

Charging the Battery
Use only the chargers listed in the technical data. Only these chargers are matched to the lithium ion battery of your power tool.

Note : The battery is supplied partially charged. To ensure full battery capacity, fully charge the battery in the charger before using your power tool for the first time.

The lithium-ion battery can be charged at any time without reducing its service life. Interrupting the charging process does not damage the battery.
The lithium-ion battery is protected against deep discharge by the “Electronic Cell Protection (ECP)”. When the battery is discharged, the power tool is switched off by means of a protective circuit: The application tool no longer rotates.
Do not continue to press the On/Off switch after the power tool has automatically switched off. The battery can be damaged.
Follow the instructions on correct disposal.

Removing the battery (see figure A)

To remove the battery (8), press the release button (7) and pull the battery back and out of the power tool. Do not use force to do this.

Battery Charge Indicator
When the on/off switch (12) is pressed in halfway or completely, the battery charge-control indicator (10) indicates the charge condition of the battery for several seconds. The indicator consists of three green LEDs.

The three LEDs in the battery charge indicator flash quickly when the temperature of the battery is outside the operating temperature range of –30 to +65 °C and/or the overload protection has been triggered.

Changing the tool (see figure B)

The drill spindle is locked when the on/off switch (12) is not pressed. This makes it possible to change the application tool in the drill chuck quickly, conveniently and easily.
Open the keyless chuck (2) by turning it in the direction of rotation ➊ until the tool can be inserted. Insert the tool. Firmly tighten the sleeve of the keyless chuck (2) by turning it by hand in the direction of rotation ➋ until it audibly clicks into place. This will automatically lock the drill chuck.
The lock will disengage again if you turn the sleeve in the opposite direction to remove the tool.

Dust/Chip Extraction
Dust from materials such as lead-containing coatings, some wood types, minerals and metal can be harmful to one’s health. Touching or breathing-in the dust can cause allergic reactions and/or lead to respiratory infections of the user or bystanders.
Certain dust, such as oak or beech dust, is considered carcinogenic, especially in connection with wood-treatment additives (chromate, wood preservative). Materials containing asbestos may only be worked by specialists.

Provide for good ventilation of the working place.
It is recommended to wear a P2 filter-class respirator. Observe the relevant regulations in your country for the materials to be worked.

Avoid dust accumulation at the workplace. Dust can easily ignite.

Operation

Starting Operation

Inserting the battery
Note : The use of batteries unsuitable for your power tool can lead to malfunctions or damage to the power tool.

Set the rotational direction switch (11) to the middle position to avoid unintentionally switching it on. Insert the charged battery (8) into the handle until you feel it engage and it is flush with the handle.
Set the rotational direction (see figure C)
The rotational direction switch (11) is used to change the rotational direction of the power tool. However, this is not possible while the on/off switch (12) is being pressed.
- Right rotation: To drill and to drive in screws, press the rotational direction switch (11) through to the left stop.
The rotational direction indicator for right rotation (5) lights up when the on/off switch (12) is pressed and the motor is running.
- Left Rotation: To loosen and unscrew screws and nuts, press the rotational direction switch (11) through to the right stop.
The rotational direction indicator for left rotation (6) lights up when the on/off switch (12) is pressed and the motor is running.

Preselecting the Torque

The torque presetting ring (3) can be used to preselect the required torque in 20 stages. When the correct setting is used, the application tool will be stopped when the screw is driven flush into the material or once the set torque has been reached. In position the overload clutch is deactivated, e.g. for drilling.
When unscrewing screws, you can select a higher setting or set the tool to the symbol.

Mechanical gear selection

Only operate the gear selector (4) when the power tool is not in use.
You can preselect two speed ranges with the gear selector (4).

Gear I
Low speed range; for screwdriving or working with a large drilling diameter.

Gear II

High speed range; for working with a small drilling diameter. If the gear selector switch (4) cannot be pushed all the way, turn the tool holder (1) with the application tool slightly.
Temperature-dependent overload protection
In normal conditions of use, the power tool cannot be over-loaded. If the power tool is overloaded or the permitted battery temperature is exceeded, the electronics of the power tool will switch off until the temperature returns to within the optimum operating temperature range.

Switching on/off

To start the power tool, press and hold the on/off switch (12).
The lamp (9) lights up when the on/off switch (12) is lightly or fully pressed, meaning that the work area is illuminated in poor lighting conditions.
To switch off the power tool, release the on/off switch (12).

Adjusting the Speed

You can adjust the speed of the power tool when it is on by pressing in the on/off switch (12) to varying extents.
A light pressure on the on/off switch (12) results in a low rotational speed. Increased pressure on the switch causes an increase in speed.

Practical advice

Only apply the power tool to the screw/nut when the tool is switched off. Rotating tool inserts can slip off.
After working at a low speed for an extended period, you should operate the power tool at the maximum speed for approximately three minutes without load to cool it down.

Maintenance and Service

Maintenance and Cleaning

Remove the battery from the power tool before carrying out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be removed for transport and storage. There is risk of injury from unintentionally pressing the on/off switch.
To ensure safe and efficient operation, always keep the power tool and the ventilation slots clean.
Clean the application tool, the tool holder, the power tool’s ventilations slots, and the battery’s ventilation slots each time after using.
After-Sales Service and Application Service
Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. You can find explosion drawings and information on spare parts at: www.bosch-pt.com
The Bosch product use advice team will be happy to help you with any questions about our products and their accessories.
In all correspondence and spare parts orders, please always include the 10‑digit article number given on the nameplate of the product.

Great Britain

Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham Uxbridge
UB 9 5HJ
At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair.
Tel. Service: (0344) 7360109
E-Mail : boschservicecentre@bosch.com

You can find further service addresses at: www.bosch- pt.com/serviceaddresseshttp://www .bosch-pt.com/serviceaddresses

Transport

The recommended lithium-ion batteries are subject to legislation on the transport of dangerous goods. The user can transport the batteries by road without further requirements.
When shipping by third parties (e.g.: by air transport or for-warding agency), special requirements on packaging and labelling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required.
Dispatch battery packs only when the housing is undam-aged. Tape or mas0.0k off open contacts and pack up the battery in such a manner that it cannot move around in the packaging. Please also observe the possibility of more detailed national regulations.

Disposal

Power tools, rechargeable batteries, accessories and packaging should be sorted for environmental-friendly recycling.
Do not dispose of power tools and batteries/rechargeable batteries into household waste!

Only for EU countries
According to the Directive 2012/19/EU on waste electrical and electronic equipment and its transposition into national law, power tools that are no longer usable, and, according to the Directive 2006/66/EC, defective or drained batteries must be collected separately and disposed of in an environ mentally correct manner.
If disposed incorrectly, waste electrical and electronic equipment may have harmful effects on the environment and human health, due to the potential presence of hazardous substances.

Only for United Kingdom
According to The Waste Electrical and Electronic Equipment Regulations 2013 (SI 2013/3113) (as amended) and the Waste Batteries and Accumulators Regulations 2009
(SI 2009/890) (as amended), products that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.

Battery packs/batteries

Li-ion
Please observe the notes in the section on transport (see
“Transport”, page 16).
PSR 1440 LI-2 3 603 JA3 0.. 2006/42/EC EN 62841-1:2015
PSR 1800 LI-2 3 603 JA3 1.. 2014/30/EU EN 62841-2-1:2018+A11:2019
PSR 1810 LI-2 3 603 JA3 1.. 2011/65/EU EN 55014-1:2017+A11:2020
PSR 1820 LI-2 3 603 JA3 1.. EN 55014-2:2015
PSR 180 LI-8 3 603 JA3 1.. EN IEC 63000:2018
- Robert Bosch Power Tools GmbH (PT/ECS)
70538 Stuttgart

GERMANY

Henk Becker Chairman of Executive Management
Helmut Heinzelmann
Head of Product Certification
Robert Bosch Power Tools GmbH, 70538 Stuttgart, GERMANY Stuttgart, 22.03.2021

Declaration of Conformity

Cordless Drill/ Driver PSR 1800 LI-2
Article number
- 3 603 JA3 103
- 3 603 JA3 104

We declare under our sole responsibility that the stated products comply with all applicable provisions of the regulations listed below and are in conformity with the following standards.

Technical file at: Robert Bosch Ltd. (PT/SOP-GB), Broadwater Park, North Orbital Road, Uxbridge UB9 5HJ, United Kingdom

The Supply of Machinery (Safety) Regulations 2008
The Electromagnetic Compatibility Regulations 2016
The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012
EN 62841-1:2015
EN 62841-2-1:2018+A11:2019
EN 55014-1:2017+A11:2020
EN 55014-2:2015
EN IEC 63000:2018

Vonjy Rajakoba
Managing Director – Bosch UK

Robert Bosch Power Tools GmbH, 70538 Stuttgart, Germany represented (in terms of the above regulations) by
Robert Bosch Limited, Broadwater Park, North Orbital Road, Uxbridge UB9 5HJ, United Kingdom

Martin Sibley
Head of Sales Operations and Aftersales

Robert Bosch Ltd. Broadwater Park, North Orbital Road, Uxbridge UB9 5HJ, United Kingdom, as authorized representative acting on behalf of Robert Bosch Power Tools GmbH, 70538 Stuttgart, Germany

Place of issue : Uxbridge
Date of issue : 26/07/2021