KOBRA Flexpack Pro Cardboard Shredder Instruction Manual

June 4, 2024
KOBRA

Flexpack Pro Cardboard Shredder
Instruction Manual

IMPORTANT WARNINGS

BEFORE TURNING ON THE MACHINE CAREFULLY READ THE INSTRUCTIONS FOR USE AND THE FOLLOWING WARNINGS

  • Before plugging in the appliance make sure that the voltage and mains frequency match those on the plate on the front of the machine.
  • For the use of the machine, we recommend the use of individual protections: ear muffs, gloves, and protective goggles.

UNPLUG THE POWER CABLE FROM THE MAINS IN THE FOLLOWING CASES:

  • Before carrying out any maintenance or repairs or working on the inner parts of the machine.

CAUTION
PAY CAREFUL ATTENTION TO THE FOLLOWING WARNINGS PRINTED ON THE TOP OF THE MACHINE:

**** REFER TO THE OPERATING INSTRUCTIONS
WARNING!

SAFETY PRECAUTIONS
| KEEP NECKTIES OR OTHER DANGLING OBJECTS AWAY FROM THE THROAT
| DO NOT PUT YOUR HANDS IN THE THROAT AND THE CUTTING KNIVES
| DO NOT ALLOW CHILDREN TO OPERATE THE DEVICE
| KEEP LONG HAIR AWAY FROM THE THROAT
| DO NOT USE AEROSOL PRODUCTS OR LUBRICANTS

SAFETY USE

The manufacturer is not responsible for any harm to persons or damage to items caused by failure to observe the guidelines contained in the user and maintenance manual.
The KOBRA FLEX PACK is designed and manufactured with mechanical protection and safety devices to protect the operator from potential physical harm.
It is strictly forbidden to modify or remove screens, safety devices, and warning labels, and should the operator decide to make any modifications then it is at his or her own risk and the manufacturer hereby declines responsibility for any personal injury caused by improper use.
The machinery is considered compliant with safety standards only if not tampered with, health and safety procedures are the responsibility of the purchaser and any ordinary and extraordinary maintenance not foreseen under the product warranty is also the responsibility of the purchaser.
The Manufacturer guarantees full compliance with current regulations in relation to electrical and mechanical hazards.
Residual risks
The device may only be used by staff who have received prior training (IMPORTANT). There is no such thing as an “intrinsically” safe device, just as there is no such thing as a worker who, by simply being careful can “always” avoid accidents. Therefore never underestimate the risks associated with the use of this machine and concentrate on the work you are doing in order to avoid material damage.
Risks connected with the use of the machine
Even though the KOBRA FLEX PACK cannot be considered a particularly dangerous device, never underestimate the risks connected with its use, even though the manufacturer, by installing all the safety features in order to make the machine safe to use, guarantees its compliance with safety regulations.
Verbal instruction on how to use the machine for each operator who will be responsible for using and carrying out maintenance on the machine does not exonerate the user from reading the user and maintenance manual.
Electrical hazard
Any work on the electrical parts of the machine may only be carried out by specialized personnel authorized by the manufacturer. If maintenance is carried out by external personnel, it is necessary to verify that the operator has had specific training in the maintenance of electrical systems and appliances, must know the location of power lines and keep a certain distance from them, and when the work is completed must issue a certificate of compliance.
Live working is prohibited.
Unless they have gone through special training, those authorized to operate the FLEX PACK may never carry out any type of maintenance.
Do not make changes of any kind to the electrical parts of the machine. Any attempt to do so may compromise the operation of electrical devices and cause malfunctions or accidents and will void the warranty.
Warnings

  • If you hear any strange noises or notice anything strange, switch off the machine and immediately notify the person in charge who will set maintenance procedures in motion.
  • Never interfere with moving parts while the machine is in operation.
  • Take the utmost care at every stage of the operations in order to avoid injury or damage to things or to the machine itself.
  • When the work is finished, clean the work area and, with the machine switched off, remove any residual debris.
  • Before switching off the machine, check it is working efficiently so that other operators do not find the machine in less than perfect working order the next time it is used.
  • Check that technicians only use original spare parts.
  • The KOBRA FLEX PACK is intended for specific jobs, so do not expect it to do shredding work for which it was not designed.
  • When the KOBRA FLEX PACK is idle for long periods of time, unplug it from the power socket.
  • Workstations must be kept clean and tidy. Untidiness can cause accidents and injuries.

IMPORTANT – Personal protection should be worn when operating the machine: hearing protection, protective gloves, and safety glasses.

KOBRA Flexpack Pro Cardboard Shredder - Fig 1

PACKAGING AND INSTALLATION

TAV. A,
Kobra FlexPack is designed exclusively to transform used cardboard boxes into padded filling material and padding mats either as a packing/cushioning material or as a filling material. Reading this manual will enable you to get the best performance from your KOBRAFLEXPACK.
INTRODUCTION
The machine is delivered wrapped on a wooden pallet to ensure it is not damaged during transport. You will need:

  • Hex key 13 mm
  • Pliers or scissors
  • Hammer

PACKAGING
Use the pliers or scissors to cut the straps (1) and remove the cardboard (2) from the pallet (3). Now your shredder is attached to the pallet by means of the transport bars (5).
Remove all the packing material protecting the machine.
Remove the transport bars (5) using the hex key 13 mm as shown in the figure.
Fix the slides (6) to the pallet with the nails (7) supplied. Now you can start to push your Kobra FlexPack off the pallet. Warning! Kobra FlexPack should be taken off the pallet by at least 2 people.
INSTALLATION
For devices that can be unplugged, use an easily accessible socket in the vicinity of the device. Connect the power cable of Kobra FlexPack to the mains. Your Kobra FlexPack is now ready to operate.

CONTROL PANEL

TAV. B,
Your Kobra FlexPack is equipped with a high-tech TOUCH SCREEN control panel. Simply touch the control on the panel in order to activate the functions of the machine.

FORWARD| Touch the FORWARD (1) Tav. B button and the machine starts the cutting knives.
---|---
STOP| Touch the STOP (2) Tav. B button and the machine stops immediately.
REVERSE| Touch the REVERSE (3) Tav. B button and the device puts the cutting knives into reverse.c
| The machine is equipped with a LOAD METER (4) Tav. B that enables to check the processing capacity of
Kobra FlexPack. For a constant and efficient processing capacity, it is recommended to keep the LOAD METER
(4) Tav. B with only the first 4 blue LEDs on to avoid unintended jammings.
| In case of emergency, press STOP (8) Tav. C button to stop all functions of the machine.

KOBRA Flexpack Pro Cardboard Shredder - Fig 2

USING THE DEVICE

TAV. B and TAV. C,
When the device has been connected to the mains, switch the main button I/0 (8 – Tav. C) placed on the back of the machine. Kobra symbol (5 – Tav. B) placed in the middle of the control panel will turn on for about 10 seconds and then, it will turn off leaving the stand-by LED (6 – Tav. B). Kobra FlexPack is now in standby mode.
Press the FORWARD button (1 – Tav. B) on the control panel to start the cutting knives.
When shredding is finished, press STOP (2 – Tav. B) on the control panel to stop the cutting knives and halt the machine.

CARDBOARD FEEDING

TAV. D and TAV. E,
The cardboard is processed for a maximum width of 427 mm. If the cardboard is larger than 427 mm, the machine will automatically cut the excessive part of the cardboard.
By adjusting the working width scale (1 – Tav. D), it is possible to adjust the processing working width of the cardboard according to the user’s needs.
By means of a specifically designed tension system (2 – Tav. E) placed at the exit of the processed material on the back of the machine, it is possible to adjust the compression volume of stiff cardboard:
– Unscrew the flap setting knob (3 – Tav. E)
– Adjust the flap (2 – Tav. E) turning it towards the exit of the material in order to have the cardboard exiting against the flap. By doing so, the cardboard will soften and will become more flexible.
The flap (2 – Tav. E) can be left completely open to process standard cardboards.

KOBRA Flexpack Pro Cardboard Shredder - Fig 4

WARNING!
When using the machine, avoid continuous forward and reverse operations as this could cause jammings, blocking the exit of the processed cardboard material that will only get freed by manual extraction of the cardboard.

CARE AND MAINTENANCE

TAV. F and TAV. G
Before doing any maintenance or repairs or touching the internal parts of the machine, unplug the cable from the power supply.
Kobra FlexPack is equipped with an hour meter (1) that enables the user to check the number of hours of operation in order to decide possible care and maintenance operations.
After 100 hours of continuous operation, it is suggested to clean the inside of the machine as shown in Tav. G:

  • Unscrew the screws (2)
  • Remove panels (3)
  • Unscrew the screws (4)
  • Remove panel (5)

Manually remove the accumulated dirt within the machine and under the kitting knives.
WARNING! Do not use synthetic oil to clean the machine, nor abrasive products, detergents, petroleum, or solvents.

KOBRA Flexpack Pro Cardboard Shredder - Fig 3

TECHNICAL FEATURES

Cut: 5 x 100 mm
Cardboard capacity: up to 3 layers
Speed: 10 m/min
Throat width: 427 mm
Feed height: 20 mm
Voltage: 120-240V 50/60 Hz
Power: 2100 W
Noise level: 58 dB(A)
Dimensions (WxDxH): 700 x 510 x 1170 mm
Weight: 140 Kg

DECLARATION OF COMPLIANCE

Compliant with:

  • directive LVD 2014/35/UE
  • directive 2011/65/CE
  • directive 2014/30/UE

The manufacturer
ELCOMAN SRL
Via Gorizia, 9
20813 Bovisio Masciago (MB) – ITALY
Hereby declares that the KOBRA machine described below is in compliance with the standards set down in the directive LVD 2014/35/UE
KOBRA series: Kobra FLEXPACK
The standards applied are:
EN 62368-1:2014+A11:2017
EN 55014-1:2017
EN 55014-2:2015
EN 61000-3-2:2019
EN 61000-3-3:2013

ELCOMAN srl – Via Gorizia, 9
20813 Bovisio Masciago (MB) Italy
T +39 0362 593584
F +39 0362 591611
[email protected]
www.kobra.com
UNI EN ISO 9001:2015
Cert.No.9105.EL16
ISO 9000 REGISTERED QUALITY COMPANY
Cod 60.076
DI-199/00/26.05.2021

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