BOSCH 8DB GEX 125 Professional Instruction Manual

GEX 125 Professional

Original instructions

8DB GEX 125 Professional

Safety Instructions

General Power Tool Safety Warnings
WARNING
Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/ or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the  switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Safety Warnings for Sander

• Only use the power tool for dry sanding. Water entering a power tool will increase the risk of electric shock.
• Ensure that no persons are at risk due to flying sparks. Remove combustible materials from the surrounding area. Flying sparks are created when sanding metals.
• Warning: Danger of fire! Avoid overheating the workpiece and the sander. Always empty the dust collector before taking a break from work. Sanding dust in the dust bag, microfilter, paper bag (or in the filter bag or vacuum cleaner filter) can spontaneously  combust under certain conditions, for example if flying sparks are created when sanding metals. This risk is increased if the sanding dust is mixed with paint or polyurethane residue or with other chemical substances and if the workpiece is hot as a result of prolonged work.
• Clean the air vents on your power tool regularly. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
• Always wait until the power tool has come to a complete stop before placing it down.
• Secure the workpiece. A workpiece clamped with clamping devices or in a vice is held more secure than by hand.

Product Description and Specifications

Read all the safety and general instructions.
Failure to observe the safety and general instructions may result in electric shock, fire nd/or serious injury.
Please observe the illustrations at the beginning of this operating manual.

Intended Use
The power tool is intended for dry sanding of wood, plastic, artificial wood, metal, filler and varnished surfaces.

Product Features
The numbering of the product features refers to the diagram of the power tool on the graphics page.

1. On/off switch
2. Orbital stroke rate preselection thumbwheel
3. Sanding pad
4. Complete dust bag
5. Handle (insulated gripping surface)
6. Sanding sheet a)
7. Screws for sanding pad
8. Sanding pad holder
9. Extraction outlet
10. Extraction hose a)

a) Accessories shown or described are not included with the product as standard. You can find the complete selection of accessories in our accessories range.

Technical Data

The specifications apply to a rated voltage [U] of 230 V. These specifications may vary at different voltages and in country-specific models.
Values can vary depending upon the product and are subject to application and environmental conditions. For further information www.bosch- professional.com/wac.

Assembly

• Pull the plug out of the socket before carrying out any work on the power tool.

Selecting the Sanding Sheet
Different sanding sheets are available, depending on the material you are working with and the required surface removal rate:

| Material| Application| Grit|
---|---|---|---|---
| – Paint
– Varnish
– Filler
– Bodyfiller| For sanding down paint| Coarse| 40
60
For sanding undercoats (e.g. removing brushstrokes, paint drips and paint
runs)| Medium| 80
100
120
For final sanding of primers prior to painting| Fine| 180
240
320
400
| Expert for Wood
– All wood and wood-based materials (e.g. hardwood,
softwood, chipboard,
construction
boards)
Best for Wood
– Hardwood
– Chipboard
– Construction boards
– Metal materials| For pre-sanding, e.g. of rough and uneven
beams and boards| Coarse| 40
60
For surface sanding and levelling of slight irregularities| Medium| 80
100
120
For finish-sanding and fine sanding of wood| Fine| 180
240
320
400
| – Car paint
– Stone
– Marble
– Granite
– Ceramic
– Glass
– Perspex
– Fibreglass reinforced plastics| For pre-sanding| Coarse| 80
For shaping and edge chamfering| Medium| 100
120
For fine sanding during shaping| Fine| 180
240
320
400
Buffing and edge rounding| Very fine| 600
1200

Changing the sanding sheet (see figure A)
To remove the sanding sheet (6), lift it from the side and pull it from the sanding pad (3).
Remove dirt and dust from the sanding pad (3), e.g. with a paintbrush, before attaching a new sanding sheet.
The surface of the sanding pad (3) is fitted with a hook- and loop fastening, allowing sanding sheets with a hook-and-loop backing to be secured quickly and easily.
Press the sanding sheet (6) firmly onto the underside of the sanding pad (3).
To ensure optimum dust extraction, make sure that the punched holes in the sanding sheet (6) are aligned with the drilled holes in the sanding pad (3).

Selection of the Sanding Pad
The power tool can be fitted with sanding pad of various hardnesses, depending on the application:
– Soft sanding pad: Suitable for sensitive sanding even on curved surfaces
– Medium-hard sanding pad: Suitable for all sanding work, universal application
– Hard sanding pad: Suitable for heavy sanding on flat surfaces

Changing the Sanding Pad (see figure B)
Note: Replace damaged sanding pads (3) immediately.
Pull off the sanding sheet. Unscrew the four screws completely (7) and remove the sanding pad (3). Attach the new sanding pad (3) and retighten the screws.
Note: When attaching the sanding pad, make sure that the teeth of the catch mate with the recesses in the sanding pad.
Note: Damaged sanding pad holders (8) must only be replaced by an after- sales service centre authorised to work with Bosch power tools.

Dust/Chip Extraction
The dust from materials such as lead paint, some types of wood, minerals and metal can be harmful to human health.
Touching or breathing in this dust can trigger allergic reactions and/or cause respiratory illnesses in the user or in people in the near vicinity.
Certain dusts, such as oak or beech dust, are classified as carcinogenic, especially in conjunction with wood treatment additives (chromate, wood preservative). Materials containing asbestos may only be machined by specialists.
– Use a dust extraction system that is suitable for the material wherever possible.
– Provide good ventilation at the workplace.
– It is advisable to wear a P2 filter class breathing mask.
The regulations on the material being machined that apply in the country of use must be observed.

• Avoid dust accumulation at the workplace. Dust can easily ignite.

Self-generated dust extraction with dust bag (see figures C–E)
Place and move the complete dust bag (4) onto the extraction outlet (9) until it lines up precisely with the power tool.
To empty the dust bag, pull the complete dust bag (4) away from the extraction outlet (9).
Note: Empty the dust bag (4) in good time to ensure optimum dust extraction.
When working vertical surfaces, hold the power tool in such a manner that the dust bag (4) faces downward.
External dust extraction (see figure F)
Fit a dust extraction hose (10) onto the extraction outlet (9).
Connect the dust extraction hose (10) to an extractor. You will find an overview of connecting to various dust extractors at the end of these operating instructions.
The dust extractor must be suitable for the material being worked.
When extracting dry dust that is especially detrimental to health or carcinogenic, use a special dust extractor.
When working on vertical surfaces, hold the power tool with the dust extraction hose facing downwards.

Operation

• Pay attention to the mains voltage. The voltage of the power source must match the voltage specified on the rating plate of the power tool.
• Products that are only sold in AUS and NZ: Use a residual current device (RCD) with a nominal residual current of 30 mA or less.

Switching On/Off

• Make sure that you are able to press the On/Off switch without releasing the handle.

To switch on the power tool, tilt the on/off switch (1) toward the right to the “I” position.
To switch off the power tool, tilt the on/off switch (1) toward the left to the “O” position.

Preselecting the orbital stroke rate
You can even preselect the orbital stroke rate during operation using the necessary orbital stroke rate preselection thumbwheel (2).

The required orbital stroke rate is dependent on the material and the work conditions and can be determined using practical tests.
After working at a low orbital stoke rate for an extended period, you should operate the power tool at the maximum orbital stroke rate for approximately three minutes without load to cool it down.

Sanding Plate Brake
An integrated sanding pad brake reduces the orbital stroke rate when running without load to prevent scoring when the power tool is placed on the workpiece.
If the no-load orbital stroke rate constantly increases over time, this means that the sanding pad is damaged and must be replaced, or that the sanding pad brake is worn. A worn sanding pad brake must be replaced by an after-sales service centre authorised to work with Bosch power tools.

Working Advice

• Pull the plug out of the socket before carrying out any work on the power tool.
• Always wait until the power tool has come to a complete stop before placing it down.
• This power tool is not suitable for bench-mounted use.
  It must not be clamped into a vice or fastened to a workbench, for example.

Hold the power tool from above during work (as shown in the figure G).

Sanding Surfaces
Switch the power tool on, place the entire sanding surface against the surface of the workpiece and apply moderate pressure as you move the sander over the workpiece.
The material removal rate and sanding result are primarily determined by the choice of sanding sheet, the preselected orbital stroke rate level and the contact pressure.
Only immaculate sanding sheets achieve good sanding performance and make the power tool last longer.
Be sure to apply consistent contact pressure in order to increase the lifetime of the sanding sheets.
Excessively increasing the contact pressure will not lead to increased sanding performance, rather it will cause more severe wear of the power tool and of the sanding sheet.
Do not use a sanding sheet for other materials after it has been used to work on metal.
Use only original Bosch-sanding accessories.

Rough Sanding
Attach a coarse grit sanding sheet.
Apply only light pressure to the power tool so that it runs at a higher orbital stroke rate and a higher material removal rate is achieved.

Fine Sanding
Attach a fine grit sanding sheet.
You can reduce the sanding plate orbital stroke rate by lightly varying the contact pressure or changing the orbital stroke rate level; the random orbit motion will be retained.
Move the power tool with moderate pressure flat on the workpiece in a circular motion or alternately along and across it. Do not tilt the power tool in order to avoid sanding through the workpiece, e.g. veneers.
Switch the power tool off after completing operation.

Maintenance and Service

Maintenance and Cleaning

• Pull the plug out of the socket before carrying out any work on the power tool.
• To ensure safe and efficient operation, always keep the power tool and the ventilation slots clean.

In order to avoid safety hazards, if the power supply cord needs to be replaced, this must be done by Bosch or by an after-sales service centre that is authorised to repair Bosch power tools.

After-Sales Service and Application Service
Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. You can find explosion drawings and information on spare parts at: www.bosch-pt.com
The Bosch product use advice team will be happy to help you with any questions about our products and their accessories.
In all correspondence and spare parts orders, please always include the 10‑digit article number given on the nameplate of the product.

Malaysia
Robert Bosch Sdn. Bhd.(220975-V) PT/SMY
No. 8A, Jalan 13/6
46200 Petaling Jaya
Selangor
Tel.: (03) 79663194
Toll-Free: 1800 880188
Fax: (03) 79583838
E-Mail: kiathoe.chong@my.bosch.com
www.bosch-pt.com.my

You can find further service addresses at:
www.bosch-pt.com/serviceaddresses
Disposal
The power tool, accessories and packaging should be recycled in an environmentally friendly manner.
**** Do not dispose of power tools along with household waste.

Declaration of Conformity

Random orbit
sander| Article number| We declare under our sole responsibility that the stated products comply with all applicable provisions of the directives and regulations listed below and are in conformity with the following standards.
Technical file at: *
---|---|---
GEX 125| 3 601 CA8 020| 2006/42/EC
2014/30/EU
2011/65/EU
EN 62841-1:2015+A11:2022
EN 62841-2-4:2014
EN IEC 55014-1:2021
EN IEC 55014-2:2021
EN IEC 61000-3-2:2019+A1:2021
EN 61000-3-3:2013+A1:2019+A2:2021
EN IEC 63000:2018

• Robert Bosch Power Tools GmbH
  (PT/ECS)
  70538 Stuttgart
  GERMANY

Bosch Power Tools
1 609 92A 8DA | (17.05.2023)

Robert Bosch Power Tools GmbH
70538 Stuttgart
GERMANY
www.bosch-pt.com

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