PS33 Spiral Portable Thickness Planer

STE-PS33
IGM PS33 Spiral Portable Thickness Planer
Manual

https://igmtools.com/qr/manual/

Dear Customer,
thank you for the confidence you have placed in us with the purchase of your new IGM machine. This manual was prepared for the owner and operator of IGM PS33 Spiral Portable Thickness Planer to promote safety during setup, operation and maintenance.
Please read carefully and understand the information contained in this manual and accompanying documents. To obtain maximum service life and performance, use the machine according to these instructions and safety guidelines. Observe work safety.
We wish you a lot of work satisfaction and joy when working with the IGM PS33 Spiral Portable Thickness Planer.

ES/EU Declaration of Conformity

Manufacture: IGM nástroje a stroje s.r.o., Ke Kopanině 560, 25267 Tuchoměřice, Czech Republic We as manufacturer declare that:

Product(s): hickness Planer IGM
Type: PS33

complies with the provisions of European Directives:

• Machine Directive 2006/42/ES
• Electromagnetic compatibility (EMC) Directive 2014/30/EU

The product(s) are manufactured in accordance with the following designated standards:
EN ISO 12100:2011, EN 61029-1 ed.3, EN 61029-2-3, EN ISO 11201:april 2010, EN 55014-1 ed4.4:2021, EN 55014-2 ed.2:2021
EC type examination certificate No. ES/11/001/23/083
Responsible for the Documentation: Head of Product Management,
IGM nástroje a stroje s.r.o., Ke Kopanině 560, 25267 Tuchoměřice, Czech Republic
Place and date of issue: Tuchoměřice, 23.8.2023
Signed on behalf of and in name of manufacture: Ing. Ivo Mlej, CEO

1.1 Warranty
IGM always strives to deliver a high-quality and efficient product. The warranty is governed by the valid terms and conditions of IGM.

Specification

Safety

3.1 Intended Use
This machine is designed for planing wood only. Planing any other materials is prohibited. Use only natural wood. Do not insert

MDF, OSB, plywood, laminates or other synthetic materials in the machine.
Proper use includes compliance with the instructions given in this manual. The machine may be operated only by a person familiar with the instructions given in this manual and machine operation. The machine may be used only in a perfect technical condition.
When working, all safety covers must be mounted. In addition to instructions given in this manual, always follow general regulations applicable in your country. The operator is liable for improper or unauthorized use.

3.2 General Safety Instructions
Warning! Read all instructions and safety guidelines. Failure to follow safety instructions may result in damage to the machine and serious injury to the operator. Keep the manual for future reference.

• The machine may be dangerous if not used properly. Read the manual carefully and make sure you understand all the instructions.
• Keep children and pets away from packaging materials supplied with this machine.
• Place the machine on a stable and well-lit surface. There must be sufficient space around the machine for safe operation.
• Check the technical condition of the machine before work. Do not start the machine when damaged or faulty. Repair or replace damaged parts immediately. Repairs may be carried out only by a qualified person. Use only original spare parts.
• All safety covers must be mounted before operation. Replace damaged covers immediately.
• The machine may be used, assembled, and maintained only by persons who are familiar with its operation and are aware of potential danger. No changes to the machine may be made!
• Carry out maintenance regularly.
• Keep workplace and the machine clean. Keep workplace well lit. Remove all tools from the machine and surroundings before turning the machine on.
• Carry out assembly, repairs and maintenance only when the machine is disconnected from the power supply.
• Prevent unintentional start of the machine. Before connecting the machine to the power supply, make sure the switch is in OFF position.
• Make sure circuit requirements specified in this manual are met.
• Take care of your safety when operating the machine. Long hair, loose clothing and jewellery may cause injury. Wear suitable work clothing, footwear and eye, ear and respiratory protection.
• Do not use gloves when operating the machine.
• Do not operate the machine if you feel tired, ill or under the influence of drugs or alcohol.
• Watch your hands and fingers. Always use both hands when operating the machine.
• Do not lean over the machine. Always maintain balance and stand on firm and stable surface when operating the machine.
• Keep children and other persons from moving freely around the workplace. Keep the machine out of reach of children and unqualified persons. Do not allow anyone who is not familiar with the machine and this manual to operate the machine.
• Never leave a running machine unattended. After you finish your work, switch off the machine and disconnect it from the power supply.
• Do not leave the machine in a damp environment and do not expose it to rain.
• Do not overload the machine.
• Do not operate the machine near flammable liquids or gases.
• Keep the motor fan clear.

3.3 Symbols

| Warning of general danger| | Cutterhead rotation direction
---|---|---|---
| Warning of electric shock| | Lock or release the cutterhead to adjust height
| Warning of injury caused by moving parts of the machine| | Each full turn of the crank changes the cutterhead height by 1,6 mm
| Do not operate the machine under the influence of drugs or alcohol!| | Maximal depth of cut at a given workpiece width
| Do not use gloves when operating the machine!| | Depth of cut indicator
| Read the instructions and safety guidelines carefully!| | Depth stop to preset workpiece thickness when repeat planing
| Wear ear and eye protection when operating the machine!| | Scan the QR code to find the manual
| Wear respiratory protection when operating the machine!| ****| CE mark: The product is in compliance with EEA directives
| Wear suitable work clothing and footwear when operating the machine!| | Protection class I. of electrical appliances
| Switch off and disconnect the machine from the power supply when not in use, before assembly and maintenance!| | Recycle package materials
| Workpiece feed direction| | Do not dispose of the device in the municipal waste

3.4 Additional Safety Instructions for Thickness Planers
Caution! Dust containing harmful chemicals such as lead from lead-based paints or arsenic and chromium from chemically treated lumber can be produced during operation. Work in a well-ventilated area and wear approved protective equipment such as face mask or respirator. Observe safety regulations applicable in your country.

• Wear respiratory protection such as dust mask when operating the machine.

• Before placing the machine on a workbench, make sure it is stable and can hold both the machine and the workpiece.

• Always lock the cutterhead before operating the machine!

• Use only natural wood!

• Do not overload the machine by excessive depth of cut.

• Never feed the workpiece before turning the machine on! Allow the cutterhead to reach full speed before feeding.

• Watch out for kickback. Kickback is usually caused by poor workpiece selection, improper feeding, setup or maintenance.
  Workpiece can be ejected and endanger operator or persons in the workplace.

• Use sharp knives only! Replace dull or damaged knives immediately.

• Do not plane more than one workpiece at a time!

• Examine the workpiece before operation! Do not use workpieces with large or loose knots, nails, staples or other unsuitable material. Use stable workpieces only. If you have any doubts about the workpiece condition, do not use it.

• Slightly deformed workpieces should be planed by hand before feeding. When feeding, such workpieces must be planed with the raised side up (concave shape).

• Use calliper for precise workpiece thickness.

• The workpiece must rest securely on the table during operation.

• If a workpiece gets stuck in the machine, switch the machine off and disconnect it from the power supply! Then raise the cutterhead using height adjustment crank and remove the workpiece.

• Do not exceed maximal and minimal workpiece dimensions specified in the Specification section.

• Planing across wood grain is strenuous for the machine and can cause kickback. Always plane in the grain direction or at a slight angle.

• Remove excess glue when planing glued workpieces.

• Use support on both sides or ask for help when planing long workpieces.

• Do not use wood with high moisture. Wood with moisture over 20 % or wood stored in damp conditions may be difficult to plane and can cause corrosion and excessive wear of the machine.

•  Stand on one side of the machine when operating.

• Use full width of the machine when planing for even wear of the knives.

3.5 Power Supply
Warning! Any modification to the electrical installation may be carried out only by a qualified electrician in accordance with all applicable regulations.
Full load current at 230V: 8,3 A
The full load current does not indicate the maximum value that the machine can draw. If the machine is overloaded, it will draw more power beyond the full load. Damage, overheating or fire may occur if the machine is overloaded for an extended period of time. Avoid overloading the machine!
Caution! Disconnect the machine from the power supply! Do not connect the machine to the power supply until assembly is completed.

Circuit Requirements
This machine is designed to operate on a grounded power supply that meets the following requirements:

Voltage: 220V ~ 240V, 50/60 Hz
Phase: single phase
Power circuit: 10 A

A power circuit includes all electrical equipment between the machine and the breaker box or fuse panel in the building. The power circuit used for this machine must be sized to safely handle the full load current for an extended period of time.
Warning! Circuit requirements in this manual apply to a dedicated circuit where only one machine will be running at a time. Consult a qualified electrician before connecting the machine to a shared circuit. Make sure the circuit is properly sized for safe operation.

Grounding and Plug Requirements
This machine is equipped with a grounded plug. Insert the plug only into a matching outlet that is properly installed and grounded in accordance with all local regulations. Do not modify the provided plug!
The wire with green insulation (with or without yellow stripes) is the grounding wire. Do not connect the grounding wire to the power supply if repair or replacement of the power cord or plug is necessary. Repair damaged cord or plug immediately. Repairs
may be carried out only by a qualified electrician.
Caution! Improper grounding and connection of the machine to the power supply may result in an electric shock, damage or fire.

3.6 Environment
Do not dispose of the device in the municipal waste. Electronic devices must be collected and handed in
for proper recycling. Recycle package material and other accessories.

http://www.igm.cz/QR_spolecna_odpovednost_cz

Machine Description

Carefully observe the images below and familiarize yourself with the package contents and listed machine parts and features.

4.1 Package Contents

Package contents:
Thickness Planer
A. Cutterhead elevation crank
B. Dust bag
C. Dust port (diameter 62 mm)
D. Dust bag clamp
E. Crank cap
F. To rx wrench T25
G. Spare knives 5pcs
H. Spare knife screws T25 M5x12 5pcs
I. Screws and nuts (not shown)
– Screw M5 8×20
– Washer 5 mm

4.2 Parts of the Machine

A. Return rollers: Used to slide the workpiece back to the operator when repeat planing.
B. Cutterhead height adjustment crank: Raises and lowers cutterhead. Turning the crank clockwise lowers the cutterhead. Turning the crank counterclockwise raises the cutterhead. Each full turn of the crank changes the height by 1,6 mm.
C. Dust port: Used to connect to a dust collection or to connect the dust bag.
D. ON/OFF switch: Press the green button to turn the machine on. Press the red button to switch the machine off.
E. Reset button: Used to restart the machine. The button will pop out when the machine is overloaded or overheated.
To restart the machine, press the red OFF button. Wait a couple of minutes to allow the motor to cool. Press the reset button. If the reset button pops out again, wait longer to allow the motor to cool completely. Then try again.
F. Cutterhead lock lever: Turn the lever counterclockwise to lock the cutterhead. Turn the lever clockwise to release the cutterhead and adjust the height. Always lock the cutterhead before feeding the workpiece into the machine!
G. Table: Used to feed the workpiece. Folding tables can be folded up and down.
H. Depth stop: Used to preset depth of cut when repeat planing. Red arrow on the stop indicates the workpiece thickness after planing.
I. Depth of cut indicator: Indicates depth of cut (0 mm – 3,2 mm) when the workpiece touches the ball at the bottom of the indicator.
J. Motor brushes: The motor is equipped with two long life brushes (on the front and back side of the motor). Motor load and usage frequency affects the brush life. Worn brushes can cause intermittent operation and difficulty starting the motor.
K. Cutterhead height scale: Indicates the cutterhead height above the table. Red arrow indicates workpiece thickness after planing.

Material feed

A. Infeed roller: Rotates in the direction of feed. Feeds the workpiece towards the cutterhead.
B. Cutterhead: Rotates opposite the direction of feed. Equipped with reversible knives that remove material from the workpiece.
C. Outfeed roller: Rotates in the direction of feed. Pulls the workpiece out of the planer.

4.3 Noise Emission
Sound pressure level according to EN 4871, in operation: 103 dB (A)
Sound pressure level according to EN 4871, idling: 96 dB (A)

Setting Up the Machine

Approximate assembly and setup time: 10 min

5.1 Unpacking
When unpacking, separate the machine and all supplied parts from the packaging materials. Check that no parts have been damaged. If damage has occurred as a result of transport, contact your supplier immediately.

5.2 Assembly
Make enough space around the machine before you start the assembly. The machine is partially assembled. The cutterhead height adjustment crank and dust port must be installed before operation.

1. Place the cutterhead height adjustment crank (A) on the protrusion and secure with M5 8×20 screw and 5 mm washer. Do not tighten by force.
2. Install the crank cap (B).
3. Slide the dust port (A) onto the fan cover. Secure the dust port with bolt and nut.

Workbench Mount
Number of mounting holes: 4
Diameter of required bolt: M8
The base of this machine has mounting holes that allow it to be attached to a workbench or other surface to prevent it from moving during operation and causing injury or damage.
It is best to make a through mount in the workbench (see below). Hex bolts, washers and hex nuts are used to secure the machine.

Through mount

A – hex bolt
B – flat washer
C – machine base
D – workbench
E – flat washer
F – lock washer
G – hex nut

Another mount option is to attach the machine directly to the workbench using screws and washers (see below).

Direct mount

A – wood screw
B – flat washer
C – machine base
D – workbench

Dust Collection
Recommended airflow at dust port: 255 m³/h (150 CFM).
Do not confuse this recommended airflow with the airflow of a dust collector. To determine the airflow at the dust port, you must consider the following variables: (1) dust collector airflow rating, (2) the extraction hose type and the distance between the collector and the machine, (3) the number of branches and turns, (4) the number of additional paths throughout the dust collection system. Calculation of these variables is beyond the scope of this manual. Consult an expert.

You can connect the machine to a dust collection system instead of the dust bag.

Connecting the extraction hose:

1. Remove dust bag from the dust port.
2. Fit 63 mm extraction hose to the dust port and secure with hose clamp.
3. Ensure that the hose is tightly attached.

5.3 Setup

Setting the Depth of Cut
The depth of cut indicates the amount of material removed. Adjust the depth of cut by rotating the cutterhead height adjustment crank. Each full turn of the crank changes the height by 1,6 mm. Turning the crank clockwise lowers the cutterhead. Turning the crank counterclockwise raises the cutterhead.
Although the correct depth of cut varies according to hardness of the wood and the size of the workpiece, we do not recommend the maximum depth of cut to exceed 1,6 mm per pass. More passes with lower depth of cut will produce better end results and willnot overload the machine. The depth of cut indicator should only verify the depth of cut and should not be used as a precision gauge. The cutterhead height adjustment crank has a slight backlash when making a first turn. This should be taken into account when adjusting the cutterhead height.

Down – lowering the cutterhead
Up – raising the cutterhead

1/4 turn = 0,4 mm
1/2 turn = 0,8 mm
3/4 turn = 1,2 mm
1 turn = 1,6 mm

Removing the Top Cover and Side Panels

The same disassembly must be done for several maintenance/setup procedures. To remove following tools are needed: hex key 4 mm, 5 mm, flat head screwdriver 4 mm.

1. Remove depth stop from the machine. The stop is securely mounted and may require greater force to remove.
2. Remove the cutterhead height adjustment crank. Remove the lock ring from the crank shaft.
3. Remove the cutterhead lock lever using the hex key.
4. Remove four screws on the top cover using the hex key. Remove the top cover and side panel with the depth stop.
5. Once maintenance/setup is complete, reassemble the side panel, top cover and lock ring, attach the crank, stop and lever.

Depth Stop Setup
Depth stop (A) on the right side of the machine allows you to preset the depth of cut for consistent repeat planing. The scale (B) indicates the workpiece thickness. Raise the cutterhead, select preferred thickness by rotating the stop, then lower the cutterhead until it rests on the preset stop. Do not use excessive force on the stop. Depth Stop Calibration
To calibrate following tools are needed: wrench 10 mm; hex key 3 mm, 4 mm, 5 mm

1. Disconnect the machine from the power supply!
2. Remove the top cover and side panel, see Removing the Top Cover and Side Panels.
3. Loosen the nut (B) and adjust the height adjustment screw (A) – up to increase / down to decrease the depth of cut.
4. Tighten the nut.
5. Attach the side panel, crank and depth stop. Turn the height adjustment crank until the cutterhead rests on the stop. Compare the stop scale with the cutterhead height scale.
6. Repeat steps 3-5 until both scales match.
7. Once calibration is complete, reassemble the top cover, lock ring and cutterhead lock lever.

Cutterhead Lock Lever

The pressure that the lever (D) exerts on columns (A) can be adjusted. The lever must exert even pressure on both columns to achieve consistent planing. To adjust following tools are needed: wrench 8 mm, hex key 4 mm, 5 mm.

1. Disconnect the machine from the power supply!
2. Release the cutterhead and lower it all the way down.
3. Remove the top cover and side panel, see Removing the Top Cover and Side Panels. This will reveal eccentric mechanism on each side of the machine.
4. Use the screw (B) and nut (C) to adjust the pressure. Turning the screw towards the column decreases pressure, turning away from the column increases the pressure. Turn both bolts evenly.
5. Locking the cutterhead should then be easy. Once locked, the cutterhead should not move even if you turn the height adjustment crank. Never use force to adjust the cutterhead height, especially when it is locked!

Cutterhead Height Scale

The scale is correctly set at the factory and can be calibrated if necessary.

1. Prepare a piece of wood with same thickness on both sides. This piece will act as a reference.
2. Use calliper to measure the thickness.
3. If there is a difference between the thickness of the piece and reading on the scale, loosen the screw (B) and adjust the position of the red arrow (A) correctly. Then retighten the screw. Feed Rate
   This machine has one feed rate set from the factory. The value is specified in the Specification section. Infeed and outfeed rollers move the workpiece through the machine and simultaneously push it onto the table.

Aligning the Table
Folding tables height can be adjusted. Check the height periodically to ensure proper contact between the workpiece and the cutterhead. To align following tools are needed: 2x wrench 10 mm, ruler or a straight piece of wood.

1. Check the alignment of the table with a ruler.
2. To align, loosen the bolts (A) and nuts (B) under folding tables. Bolt and nut are located on both the left and right side.
3. Loosen the nut on the left and right side and adjust the height of the table by turning the bolt. Check the alignment.
4. Once the table is aligned, tighten the nut.

Aligning the Cutterhead and Table
Cutterhead and table alignment is correctly set at the factory and can be adjusted if necessary. To align following tools are needed:
hex key 4 mm, 2 workpieces with minimum length 305 mm. The workpieces must have the same height.

1. Disconnect the machine from the power supply!
2. Place the workpieces on each side of the table. Lower the cutterhead until it rests on the workpieces. Accurate alignment is only achieved when both workpieces have exactly the same height.
3. Check the contact between the cutterhead and the workpieces. If the cutterhead rests on both workpieces evenly, no adjustment is needed. If the cutterhead rests only on one workpiece, continue with step 4.
4. Lock the cutterhead (using the lock lever), then loosen the cutterhead adjustment screws (A) on the left side of the cutterhead.
5. Raise or lower the cutterhead using the height adjustment crank until it rests on both workpieces evenly.
6. Tighten the screws and release the cutterhead (using the lock lever).
7. Raise the cutterhead slightly then lower it until it rests on both workpieces evenly. If the cutterhead still does not rest on both workpieces evenly, repeat steps 3-6.
8. Test the alignment by planing any workpiece. Check whether the workpiece is planed evenly.

5.4 Operation
Warning! If you are inexperienced with this type of machine, it is strongly recommended that you seek further instructions outside this manual.

1. Check whether the workpiece is suitable for planing.

2. Wear personal protective equipment such as goggles, respirator, earmuffs or face shield.

3. Place the workpiece on the table and adjust the cutterhead according to the workpiece thickness and depth of cut.

4. If all safety guidelines have been met, turn on the machine.

5. Stand on one side of the machine. Slowly feed the workpiece into the machine until the feed roller start to move it further.
   Warning! Infeed and outfeed rollers control the feed rate. Never push or pull the workpiece. If the cut is too deep and the machine stalls, reduce the depth of cut immediately.

6. The outfeed roller pushes the workpiece out of the machine. Once the workpiece stops moving, remove it. If you repeat plane, use the return rollers.

7. Switch the machine off and disconnect it from the power supply when you have finished.

Wood Types

Wood type and its condition significantly affect the depth of cut the machine can handle without any issues.
The table below shows the so-called Janka hardness scale of the most commonly used wood types. The higher the number, the harder the wood, and the less material should be removed per pass.

Maintenance and Inspection

Caution! Disconnect the machine from the power supply before maintenance and inspection. Carry out maintenance regularly.
Before each use, check for loose screws, damaged knives and damaged or worn out cord and plug. Do not use the machine until all defects have been fixed. Vacuum dust and other scraps from the machine and surrounding area after each use. Wipe the machine using a dry cloth. If resin has built up, use resin remover.

Carry out the following tasks on a monthly basis:

• Check whether the knives are sharp.
• Clean chains, sprockets and bolts of dust and grease. Lubricate them.
• Check motor brushes.
• Clean infeed and outfeed rollers.
• Check the belt.
• Remove the top cover and fan cover to thoroughly clean all accumulated dust.
  Maintenance steps for each part is described below.

6.1 Replacing Knives
The cutterhead is equipped with replaceable knives. The knives are secured with a Torx screw and can be rotated. If one edge becomes dull or damaged, rotate the knife 90°. Note the reference point on the knife. Replace the knife when all four edges have been used! To replace following tools are needed: Torx T25 screwdriver, hex key 3 mm, thick gloves and lubricant.

1. Disconnect the machine from the power supply!

2. Lower the cutterhead all the way down.

3. Remove the dust port, fan cover and top cover. Warning! Loosen the two screws on the fan cover, one at the front and one at the back of the cover.

4. Put on gloves.
   Caution! The knives are sharp! Be careful and wear gloves when handling the knives.

5. Remove all dust from the cutterhead. The cutterhead can be turned only when you press the red safety pin.

6. Loosen the Torx screw and remove the knife. Clean all parts thoroughly.
   Warning! Dust trapped on the knife or in the knife pocket can cause poor material removal.

7. Turn the knife 90° / replace. When replacing, always insert the knife in the pocket with the reference point in the same position.

8. Apply a small amount of lubricant on the Torx screw thread. Wipe excess lubricant off and tighten.

6.2 Lubrication
The following parts require regular lubrication: cutterhead height adjustment screws, cutterhead height adjustment columns, feed roller chain, cutterhead height adjustment chain. Clean these parts with a degreasing agent before lubrication.

Cutterhead Height Adjustment Screws and Columns
Lubricant type: grease NLGI 2

1. Disconnect the machine from the power supply!
2. Remove the top cover and both side panels, see section 5.3, to reveal cutterhead height adjustment screws (A).
3. Vacuum dust and other scraps.
4. Remove old lubricant.
5. Apply lubricant to each screw and column. Be careful, keep the lubricant off the belts. Move the cutterhead up and down to distribute evenly.

Feed Roller Chain
Lubricant type: grease NLGI 2

1. Disconnect the machine from the power supply!
2. Remove four M8x12 screws from the top of the column cover.
3. Remove side cover to reveal sprockets (A) and chains (B).
4. Remove old lubricant.
5. Apply a small amount of lubricant on the chain and sprockets.
6. Reassemble the side cover.

Cutterhead Height Adjustment Chain
Lubricant type: grease NLGI 2

1. Disconnect the machine from the power supply!
2. Lay the machine on its side.
3. Remove old lubricant.
4. Apply a small amount of lubricant on the chain and sprockets.
5. Put the machine back on its base.

If the chain is damaged, remove the cotter pin and replace the chain. Lubricate the new chain. 6.3 Motor Brushes
The motor is equipped with two long life brushes (on the front and back side of the motor). Motor load and usage frequency affects the brush life. Worn brushes can cause intermittent operation and difficulty starting the motor. If either brush is worn, replace both.

1. Disconnect the machine from the power supply!
2. Remove plastic covers, then motor brushes (A). Note the brush orientation.
3. Check the brush length. If either brush is worn down to 6 mm or less, replace both.
4. Insert brushes into the motor.
5. Attach plastic covers.

6.4 Cleaning

Cleaning Infeed and Outfeed Roller
Dust from the workpiece can build up on the infeed and outfeed roller. Clean the rollers regularly.

1. Disconnect the machine from the power supply!
2. Raise the cutterhead completely for easy access to the rollers.
3. Vacuum dust and clean the rollers. Use a resin remover if necessary.

Dust (C) may build up between bracket (A) and bushing (B). Check regularly and remove dust between the bracket and bushing if necessary. To clean following tools are needed: piece of wood 100-150 mm high.

1. Disconnect the machine from the power supply!
2. Place the piece of wood 100-150 mm high between the roller and table. The cutterhead should not rest on the wood piece.
3. Lower the cutterhead so that the roller is pushed against the spring (D). This releases both brackets.
4. Remove all dust between the roller and the bracket.

6.5 Drive Belt
The drive belt (A) transfers power from motor to the cutterhead and feed rollers. Check regularly that the belt is tensioned properly and in good condition. If the belt is worn, cracked or damaged, replace it immediately. To replace following tools are needed: hex
key 4 mm, 5 mm, 6 mm, flat head screwdriver.

1. Disconnect the machine from the power supply!
2. Raise the cutterhead completely.
3. Remove the top cover and side panel, see section 5.3.
4. Remove the pulley side cover and motor pulley cover to reveal the belt and pulley.
5. Loosen motor tension screw (C) to release tension on the belt (A). Remove the belt from the pulley.
6. Loop the new belt around the motor pulley (B) but only halfway on the cutterhead pulley (D).
7.  Apply pressure to the belt with one hand and slowly rotate the motor pulley (B) to properly seat the belt in grooves.
8. Belt is properly tensioned when it can be deflected by approximately 10 mm by applying slight pressure. To adjust deflection, raise the motor on the front side using a flat head screwdriver. Then tighten the motor tension screw.
9. Once is belt is fully seated, rotate it several times. If the belt is not seated properly, remove it and repeat steps 6–9.
10.  Reassemble the side panel, top cover and depth stop.

Accessories

Recommended accessories is listed on the IGM website.
Caution! Installing unapproved accessories can cause damage to the machine and serious injury. Use only accessories recommended for this machine by IGM.

• NT100791 – IGM N013 Reversible Knife HWM Z4 bevel – 15x15x2,5 R=150 Wood

Troubleshooting

2.Incorrect power supply or tripped breaker or blown fuse.
3.Incorrectly connected wires on switch.
4.Wiring open / has high resistance.
5.Faulty ON/OFF switch.
6.Worn motor brushes.
7.Motor malfunction.| 1.Restart. Contact customer support if breaker trips frequently.
2.Ensure power supply is sized properly and free of short circuits. Restart breaker or replace fuse.
3.Fix wire connection.
4.Check / fix broken, disconnected or corroded wires.
5.Test / replace.
6.Replace motor brushes.
7.Test / repair / replace.
Machine stalls or has insufficient power supply.| 1.Cut is too deep.
2.Material is not suitable.
3.Motor is overheated. Tripped breaker.
4.Belt slipping, incorrect belt
tension, grease on belt.
5.Worn knives.
6.Built up dust causes clog up of dust collection.
7.Pulley / sprocket slipping on shaft.
8.Faulty motor bearings.| 1.Reduce depth of cut.
2.Use only wood with moisture below 20 %.
3.Allow motor to cool, reset the breaker if necessary and reduce depth of cut.
4.Clean / tension / replace belts.
5.Replace / turn knives.
6.Clear dust collection. Check whether the dust collection works efficiently.
7.Tighten pulley; replace damaged pulley/ shaft.
8.Test / repair / replace.
Machine vibrates or is too noisy.| 1.Loose motor or part; machine is not balanced on workbench.
2.Belt(s) worn, loose or slap cover.
3.Loose pulley.
4.Motor fan slaps fan cover.
5.Worn knives.
6.Damaged motor bearings.
7.Damaged cutterhead bearings.| 1.Check / tighten loose screw and nuts; replace damaged parts; place machine on stable surface.
2.Replace belt(s).
3.Align / replace shaft, pulley screw and key.
4.Repair/ replace fan cover; replace loose / damaged fan.
5.Replace / turn knives.
6.Test by rotating shaft; replace bearing if damaged.
7.Replace bearings.
Excessive snipe.| 1.Folding tables are not aligned with table.
2.Workpiece is not properly supported.
3.Minor snipe is inevitable.| 1.Align table.
2.Support workpiece on both ends.
3.Plane longer workpiece. Cut off excess.
Cracked wood.| 1.Knots or planing against grain.
2.Cut too deep.
3.Chipped knife.| 1.Check grain direction. Use wood without knots.
2.Reduce depth of cut. Always reduce depth of cut when planing hardwood.
3.Replace / turn knives.
Workpiece stops / slows during planing.| 1.Cut too deep.
2.Feed rollers are too low.
3.Pitch and glue build up in machine.| 1.Reduce depth of cut. Always reduce depth of cut when planing hardwood.
2.Clean feed rollers.
3.Clean machine parts.
Splintered wood.| 1.Wood has high moisture.
2.Worn knives.| 1.Use only wood with moisture below 20 %.
2.Replace / turn knives.
Ridges on workpiece.| 1. Damaged knives.| 1. Replace / turn knives.
Splinter marks.| 1.Worn knives.
2.Cut too deep.
3.Wood has high moisture.
4.Dust is not extracted.| 1.Replace / turn knives.
2.Reduce depth of cut.
3.Use only wood with moisture below 20 %.
4.Clear dust collection. Check whether the dust collection works efficiently.
Feed rollers not rotating.| 1. Chain and sprockets are worn or not adjusted properly.| 1. Adjust chain and sprockets; replace if necessary.

Wiring

Wiring diagram and electric parts

Parts List

Machine

| PART NO| DESCRIPTION| SPECIFICATION| QTY

---|---|---|---|---
1| 401010017| Screw (MSx1Omm)| MSX1OL| 4
2| 203042390| Handle Cover| | 2
3| 401020030| Screw (M8x16mm)| 8×16| 4
4| 203042400| Top cover-Left| | 1
5| 203042410| Top cover-Right| | 1
6| 203043012| Feed rod group| | 2
7| 203045340| upper cover plate| | 1
8| 203020760| Grip cover| | 1
9| 203020490| Gf iP shaft| | 1
10| 203030990| Grip| | 1
11
11,1| 401010027
404010005| Screw (M5x2Orrim)| Sx20| 1
Plain washer| 5| 1
12| 203020400| Rocking bar| | 1
1Z1| 203020730| Plastk cap| | 1
13| 203042750| Shaft| | 1
14| 405030004| Split washer| 8| 1
14,1| 404010021| Plain washer| 10| 1
15| 203045680| Gear| | 2
15,1| 401070009| Screw (M5x8mm)| Sx8| 2
15.| 203045690| Dead plate| | 1
16| 203042460| Winddeflector| | 1
17| 401990017| Screw (M4x1Omm)| M4X10| 2
18| 203042450| Dust plate| | 1
19| 401020006| Screw (PASx1Omm)| MSXIOL| 2
20| 401020023| Screw (M6x25nvn)| M6X2SL| 1
21| 203042470| Fan shroud| | 1
21,1| 203040830| Stopper| | 1
22| 203020450| Chip nozzle| | 1
23| 401990036| Screw (M5x1Omm)| MSX101.| 3
24| 401080129| Self-tapping screw(ST35X6)| 3.5×6| 3
25| 203040240| Chip discharge pipe| | 1
26| 203012092| Guard staple| | 1
26,1| 203010760| Guard staple| 60| 1
262,
26,3| 203010750| Spanner| | 1
201030860| Pin| | 1
26.| 402030002| Drop bolt| WocSOL| 1
27| 405010012| Shaft retaining ring| 15| 3
28| 203041560| Chain (4104-26)| | 1
28.| 203020640| Chain (4104-27)| | 1
29| 203042190| Chain wheel| | 3
29,1| 203020380| Chain wheel| | 1
30| 203041400| Spacer ring| | 1
31| 303010601| Oust collector bag| 60| 1
32| 401010167| Combination screw (MSX32mm)| 5×32| 1
33| 401010168| Combination screw (M5X32mm)| Sx35| 3
34| 402010138| Screw (M5x12mm)| | 2
35| 203044310| Gear Box Cover| 91g| 1
36| 203041440| Gear| | 1
36,1| 203041330| Washer| 08)(014×0.1mm| S
37| 203041450| Gear| | 1
37,1| 203041460| Gear| | 1
38| 408010019| Bearing (6002-22)| | 1
39| 203041430| Gear Bushing| | S
40| 203041420| Ttransmission shaft| | 1
41| 203044300| Gear Box| | 1
42| 203041500| Drive gear wheel| | 1
43| 408010044| Bearing (6203-22)| | 1
44| 203042510| Pressing plate| | 2
| ########| Screw (M5x12mm)| Sx12| 4
46| 401990181| Combination saew(M5X1Omm)| M5x10| 1
47| 203041320| Cable Clamp| UC-1.5-A| 1
48| 203042700| Anti-collision rubber plug  Anti-collision rubber plug| | 2
2
49| 203042710
SO| 203041230| Belt Guard| | 1
51| 203043120| Pointer| | 1
52| 404010001| Plain washer (03)| 3| 2
53| 401990003| Screw (M3x6mm)| 3×6| 2
54| 403010016| Hex Nut (M10)| MW| 1
55| 203040530| Adjustment Rod  Hex nut (1.16xAl A)| M6| 1
2
56| 403010008
57| 401040020| Set screw (M6x3Omm)| 6×30| 1
58| 401010163| Combination screw (M8X25mm)| M8x25| 1
60| 203043450| 13″Cutter Head| |
61| 203011960| Planer Blades| 15x15x2.SxR100| 36
62| 203011980| Screv(MSx12rnm)| M5x12| 36
63| 406010011| Key| ASx12| 1
64| 404010051| Plain washer (065)| 065x016x 1mm| 1
65| 401990202| Screw(M6x12mrn)| M6x12| 1
66| 408010047| Bearing (6204-22)| | 1
67| 203040320| Bearing seat cover| | 1
68| 401010019| Screw (M5x12mm)| Sx12| 3
69| 203040550| Motor Pulley| | 1
70| 203044950| Cutter Head Pulley| 58| 1
71| 403990003| Hex Nut (M16)| M16| 1
72| 205015510| Belt (13516)| 355P16| 1
73| 401070018| Set Screw (M6x6mm)| 6×6| 1
74| 203041240| Cutter shaft auxiliary pulley| | 1
75| 203043080| Lifting seat| | 1
76| 404020012| Washer (05.3)| | 2
77| 401010015| Screw (M5x1Omm)| 5×10| 2
78| 401020037| Combination screw (M6)(12mm)| M6x12| 1
79| 203041250| Washer| | 4
80| 203042840| Fan| | 1
81| 203040510| Fan Shaft| | 1
82| 408010011| Ball Bearing (6000-2Z)| | 4
---|---|---|---|---
83| 203040500| Washer (010)| | 1
84| 401070018| Set Screw (M6x6mm)| 6×6| 2
85| 203040490| Fan Pulley| | 1
86| 404020009| Washer (05)| | 1
87| 203041390| Belt (13012)| | 1
88| 401010015| Screw (M5x1Omm)| Sx10| 17
89| 203040630| Spring| | I
90| 203040330| Cutter Head Lock| | 1
91| 203040190| Locker Spacer (Cutter Head)| | 1
92
93| 401010016| Screw (M5x1Orrn)| | 1
203041100| Outfeed Roller (Rear)| | 1
94| 203041090| Infeed Roller (Front)| | 1
95| 203040670| Compression SpringfOutfeed)| | 2
96| 203040660| Compression Spring (Infeed)| | 2
97| 203040350| Bearing Block| 24’22°24-016| 4
98| 203041260| Retainer| | 4
99| 203041380| Nut (M41Special)| | 1
100| 203042570| Pointer box| | 1
101| 401990016| Screw (M4x1Omm)| 4X10| 3
102| 499010005| Steel Bail (12mm)| 12| 1
103| 203042610| Lifting ball key| | 1
104| 203040100| Bushing| | 2
105| 203042590| Pointer| | 1
106| 404010002| Washer (04)| 4| 1
107| 203040820| Torsion Spring| | 1
108| 203030300| Spacer| 12mm| 8
109| 401990022| Screw (M4x14mm)| | 1
110| 203042580| Pointer cover| | 1
111| 203045350| Left cover| | 1
112| 203040430| Pillar| | 4
113| 203041140| Lifting screw-Left| | 1
114| 203042630| Lifting screw-Right| | 1
115| 203040090| Guide rail dip| | 2
116| 403010018| Hex Nut (M12)| M12| 4
117| 401990090| Screw (M5x1Omm)| 5×10| 4
118| 203041130| Swing Plate| | 2
119| 403010008| Hex Nut (M6)| PAS| 4
120| 402010020| Bolt (M6x2Omm)| 6×20|
121| 203030700| Subsidiary operating board| |
122| 203041340| Chain (350-87)| |
123| 203040390| Beating Retainer| | 2
124| 203041530| Spindle Washer| | 2
125| 203020020| Sprocket| | 2
126| 404020004| Washer (04.3)| | 2
127| 401010007| Screw (M4x12mm)| | 2
128| 403010016| Hex Nut (M10)| MIO| 4
129| 203040060| Adjustment Bolt| | 4
130| 405010004| External retaining ring| 8| 1
131| 203042820| Step Bracket| | 1
132| 203042830| Thickness block| | 1
133| 203040810| Stationary shaft| | 1
134| 401010027| Screw (MSx2Omm)| 5×20| 2
135| 499010003| Steel Ball (06)| 6| 1
136| 203040470| Compression Spring| 05×32-00.7| 1
137| 407010013| Roll Pin| 4×18| 1
138| 203045360| Right cover| | 1
139| 203042740| Position fedng knob| | 1
140| 403010011| Hex Nut (M8)| M8| 2
141| 404030011| Spring washer| 8| 2
142| 203045450| Lock wheel| 206244mm| 2
143| 405010008| External retaining ring| 12| 4
144| 407010022| Pin| 5×28| 1
145| 499010046| Bolt (M5x16mm)| 5×16| 4
145| 403990004| Hex Nut (M5)| MS| 4
146| 203045370| Check lock lever| | 1
147| 203045490| Fixed seat| | 1
147| 203045710| Handle| 022306xM10| 1
148
149| 203045720| Stock bate block| | 4
203045700| Butterfly gasket| 08x016x2.0| 8
150| 203042520| Locating rod| | 4
151| 203045480| Sleeve| 012015’46| 1
152| 401080066| Self•tapping screw (S74.2×10)| 4.2)(10| 4
153| 401080121| Self•tapping screw (ST5x10)| 5X10| 2
154| 404040004| Toothed washer| 5| 2
155| 203040070| Planer Table| | 1
156| 203042640| Pedestal| | 1
157| 203040280| Elevating Nut(Left Hand)| | 1
157| 203040450| Nut| | 1
157| 401050008| Screw(M6x6mm)| 6×6| 1
158| 401010019| Screw(M5x12mm)| M5X12|
159| 401070311| Screw(M5x1Omm)| 5×10| 1
160| 203040290| Elevating Nut(Ftight Hand)| GB/T862| 1
161| 203040600| Set Screw| M5’23| 1
162| 203043060| Shaft| | 1
163| 203043070| Pressing buckle| | 2
164| 203041540| Sponge strip| 320x10x8| 1,5
165| 203045432| Motor| 2. 30V 50/60Hz 1800W 2100ORPM| 1
166| 203040770| Sponge block| 14x60x90| 1
167| 203043680| Spanner| T25| 1
168| 203043250| Stopper| | 4
169| 203045670| Guard plate| 1.5mm| 1
170| | Spacer| 6.0mm| 35
171| | Recoil pawl| 3.5mm| 34
---|---|---|---|---
172| 401990025| Screw (M4x16mm)| M4x16| 4
173| 303040396| Label| R49XR39X1Omm| 1
174| 303030319| Scaleplate| 22x181mm| 1
175| 303040407| Foam| 625380500| 1
176| 303040405| Foam block| 120x80x80| 2
177| 303040147| Inner box| 630385510mm| 1
178| 303040148| Outer box| 640400525mm| 1

Motor

IGM nastroje a stroje s.r.o., Ke Kopaniné 560,
Tuchomérice, 252 67, Czech Republic, EU
+420 220 950 910,www.igmtools.com
© 2023 IGM nastroje a stroje s.r.o.

Documents / Resources

| IGM PS33 Spiral Portable Thickness Planer [pdf] User Manual
PS33 Spiral Portable Thickness Planer, PS33, Spiral Portable Thickness Planer, Portable Thickness Planer, Thickness Planer, Planer
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References

• IGM Tools & Machinery, Router Bits, Saw Blades, Dowel Drills

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