Schneider Eclectic Class 3130 Safety Switch User Manual
- June 14, 2024
- Schneider Eclectic
Table of Contents
- Schneider Eclectic Class 3130 Safety Switch
- Safety Information
- Shipping and Storage Requirements
- Installation and Operation Requirements
- Enclosure Ratings
- Fusible Safety Switches
- Class R Rejection Clip Kits
- Non-Fusible Safety Switch Short Circuit Current Rating
- Ground Kits
- Insulated Neutral Assemblies
- Line Side Barriers
- Maintenance
- Wiring Diagrams
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Schneider Eclectic Class 3130 Safety Switch
Legal Information
The Schneider Electric brand and any trademarks of Schneider Electric SE
and its subsidiaries referred to in this guide are the property of Schneider
Electric SE or its subsidiaries. All other brands may be trademarks of their
respective owners. This guide and its content are protected under applicable
copyright laws and furnished for informational use only. No part of this guide
may be reproduced or transmitted in any form or by any means (electronic,
mechanical, photocopying, recording, or otherwise), for any purpose, without
the prior written permission of Schneider Electric. Schneider Electric does
not grant any right or license for commercial use of the guide or its content,
except for a non-exclusive and personal license to consult it on an “as is”
basis. Schneider Electric products and equipment should be installed,
operated, serviced, and maintained only by qualified personnel. As standards,
specifications, and designs change from time to time, information contained in
this guide may be subject to change without notice. To the extent permitted by
applicable law, no responsibility or liability is assumed by Schneider
Electric and its subsidiaries for any errors or omissions in the informational
content of this material or consequences arising out of or resulting from the
use of the information contained herein.
Safety Information
Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this user guide or on the equipment to warn of hazards or to call attention to information that clarifies or simplifies a procedure.
-
The addition of either symbol to a “Danger” or “Warning” safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.
-
This is the safety alert symbol. It is used to alert you to personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
-
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. -
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. -
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. -
NOTICE
NOTICE is used to address practices not related to physical injury.
NOTE: Provides additional information to clarify or simplify a procedure.
Please Note
Electrical equipment should be installed, operated, serviced, and
maintained only by qualified personnel. No responsibility is assumed by
Schneider Electric for any consequences arising out of the use of this
material. A qualified person is one who has skills and knowledge related to
the construction, installation, and operation of electrical equipment and has
received safety training to recognize and avoid the hazards involved.
Electrical equipment should be transported, stored, installed, and operated
only in the environment for which it is designed.
Shipping and Storage Requirements
This equipment does not achieve its ratings until it is installed per record /as-built drawings, installed per the instructions contained in this document, and has operational environmental controls with appropriate settings to help mitigate environmental influences. This equipment can also be stored in a climate controlled area that uses both heating and cooling to maintain acceptable environmental conditions. Indoor and outdoor rated equipment is not suitable for outdoor storage.
- The equipment should be treated as if it is in storage until it is installed and operational. The storage area should be clean, dry (75% or less relative humidity), and climate controlled with proper ventilation.
- To keep the equipment dry, the use of heaters is required in some cases (for example, during seasonal or low periods of electrical loading and equipment de-energization).
- Consult the Engineer of Record for the appropriate environmental control settings or means to mitigate environmental influences.
If so equipped, ensure that the thermostats and/or humidistats are set to mitigate condensation. A minimum of watts of heat per section is suggested, see table below.
Amperage Rating | Heat Wattage |
---|---|
30 to 200 | 5 |
400 | 25 |
600 to 800 | 50 |
1200 | 100 |
- If heaters are being used with the equipment that were not included in the equipment by Schneider Electric, they must be clean and free of debris and grease. Greasy and/or smoky heaters can contaminate electrical insulation and lead to dielectric breakdown and/or tracking.
- Shipping packaging is not suitable for and cannot be used by itself for equipment storage unless otherwise indicated on the shipping packaging labeling.
- When receiving equipment, the equipment may be at a lower temperature than the ambient air temperature. Allow time for the equipment temperature, including the temperature of internal components, to rise to the ambient air temperature before making openings in or otherwise disturbing the packaging. Condensation can occur on and inside the equipment if warm air contacts cold surfaces of the equipment. Moisture damage can occur, destroying the dielectric capabilities of the equipment and rendering it unusable.
- The factory shipping wrap around the equipment on shipping pallets is not suitable for non-enclosed over-the-road transportation that risks exposing the equipment to the elements. The factory shipping wrap around the equipment should remain on the equipment until the equipment is ready to be inspected and stored or inspected and installed. After receiving the equipment and allowing it to acclimate to the environment, remove the packaging and inspect the equipment for damage that may have occurred in transit. If damage is found or suspected, immediately file a claim with the carrier and notify your Schneider Electric representative.
- Follow these guidelines every time the equipment is moved to a new storage location or to its final destination.
Installation and Operation Requirements
This equipment does not achieve its ratings until it is installed per record /as-built drawings, installed per the instructions contained in this document, and has operational environmental controls with appropriate settings to help mitigate environmental influences. This equipment can also be operated in a climate controlled area that uses both heating and cooling to maintain acceptable environmental conditions. Indoor and outdoor rated equipment is not suitable for outdoor storage. In some cases (such as seasonal electrical loading, de-energized equipment, and standby/alternate power sources), the heat generated by equipment loading is insufficient to prevent condensation and alternate heat sources are required. If environmental controls such as a thermostat or humidistat are used, ensure their settings are sufficient to mitigate condensation and remain operational at all times. Consult the Engineer of Record for the appropriate environmental control settings.
Proposition 65 Information
WARNING: This product can expose you to chemicals including Lead and Lead Compounds, which are known to the State of California to cause cancer and cause birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
Exposure to Moisture, Chemicals, and Condensation
If liquids such as moisture, chemicals, and condensation contact the
electronics, circuit breaker, fuses, bussing, or other electrical components,
do not attempt to clean or repair the equipment as this may lead to
unrepairable damage. If the equipment is energized, de-energize it. If
equipment is not energized, do not energize it. Contact the Schneider Electric
Customer Care Center at 888-778-2733.
Installation
Mounting
- Safety Switches are tested for operation and environmental enclosure ratings in the vertical position, with ON in the up position.
- Always check the drawings for required space for each safety switch. The footprint and door swing radius need to be taken into account.
Seismic Certifications
Equipment Installation for Seismic Applications
Introduction
Seismic certification is an optional feature for Safety Switch products and
provides seismic conformance options to any of the building codes and seismic
design standards identified in the List of Supported Regional Building Codes
and Seismic Design Standards, page 10. Safety Switches that are seismically
certified have been certified to the seismic requirements of the listed code
per the manufacturer’s Certificate of Compliance (CoC). Equipment compliance
labels and CoC’s are provided with all seismically certified Safety Switches.
Refer to the equipment CoC for certification details and applicable seismic
parameters. To maintain the validity of this certification, the installation
instructions provided in this section must be followed.
List of Supported Regional Building Codes and Seismic Design Standards
Country / Region | Code Reference ID | Code Name |
---|---|---|
Argentina | INPRES-CIRSOC103 | Argentinean Standards for Earthquake Resistant |
Constructions
Australia| AS 1170.4-2007 (R2018)| Structural design actions, Part 4:
Earthquake actions in Australia
Canada| NBCC| National Building Code of Canada
Chile| NCh 433.Of1996| Earthquake resistant design of buildings
China| GB 50011-2010 (2016)| Code for Seismic Design of Buildings
Colombia| NSR-10 Título A| Colombian Regulation of Earthquake Resistant
Construction
Europe| Eurocode 8 EN1998-1| Design of structures for earthquake
resistance – Part 1: General rules, seismic actions and rules for buildings
India| IS 1893 (Part 1) : 2016| Criteria for Earthquake Resistant Design
of Structures Part 1 General Provisions and Buildings
Indonesia| SNI 1726:2019| Earthquake Resistance Planning Procedures for
Building and Non-building Structures
Japan| Building Standard Law| The Building Standard Law of Japan
Mexico| CFE MDOC-15| Civil Works Design Manual, Earthquake Design
New Zealand| NZS 1170.5:2004+A1| Structural design actions, Part 5: Earthquake
actions – New Zealand
Peru| N.T.E. – E.030| National Building Code, Earthquake-Resistant Design
Russia| СП 14.13330.2018| Building norms and regulations: Construction in
seismic regions
Saudi Arabia| SBC 301| Saudi Building Code, Loads & Forces Requirements
Taiwan| CPA 2011| Seismic Design Code and Commentary for Buildings
Turkey| TBEC-2018| Turkey Buildings Earthquake Standard
**** United States| IBC per ASCE 7| International Building Code—IBC
CBC per ASCE 7| California Building Code—CBC
UFC per DoD| Uniform Facilities Criteria—UFC
Responsibility for Mitigation of Seismic Damage
The Safety Switch equipment is considered a non-structural building component
as defined by regional building codes and seismic design standards. Equipment
capacity was determined from tri-axial seismic shake-table test results in
accordance with the International Code Counsel Evaluation Service (ICC ES)
Acceptance Criteria for Seismic Certification by Shake-Table Testing of
Nonstructural Components (ICC-ES AC156). An equipment importance factor, Ip,
that is greater than one (Ip > 1.0) is assumed and indicates that equipment
functionality is required after a seismic event and after seismic simulation
testing. This importance factor is applicable for designated seismic systems
(i.e., special certification) servicing critical infrastructure and essential
buildings where post-earthquake equipment functionality is a requirement.
Incoming and outgoing bus, cable, and conduit must also be considered as
related but independent systems. These distribution systems must be designed
and restrained to withstand the forces generated by the seismic event without
increasing the load transferred to the equipment. For applications where
seismic hazard exists, it is preferred that bus, cable, and conduit enter and
exit the bottom of the equipment enclosure. Seismic certification of
nonstructural components and equipment by Schneider Electric is just one link
in the total chain of responsibility required to maximize the probability that
the equipment will be intact and functional after a seismic event. During a
seismic event the equipment must be able to transfer the inertial loads that
are created and reacted through the equipment’s force resisting system and
anchorage to the load-bearing path of the building structural system or
foundation. Anchorage of equipment (i.e., nonstructural supports and
attachments) to the primary building structure or foundation is required to
validate seismic conformance. The construction site structural engineer or
engineer of record (EOR) or the registered design professional (RDP) is
responsible for detailing the equipment anchorage requirements for the given
installation. The installer and manufacturers of the anchorage system are
responsible for assuring that the mounting requirements are met. Schneider
Electric is not responsible for the specification and performance of equipment
anchorage systems.
Tie-down Points for Rigid Wall Mounted Equipment
The equipment enclosure provides anchorage tie-down points to accept anchor
attachments to the building structure or foundation. Indoor enclosures provide
enclosure base frame clearance holes for bolted anchorage attachments, outdoor
enclosures provide enclosure base frame clearance holes for bolted anchorage
attachments please obtain drawings for actual locations. Equipment
installations of single, stand-alone safety switches must be anchored using
all enclosure tie-down points as shown on drawings for indoor and outdoor
applications respectively. Equipment installations using welded supports and
attachments in lieu of bolted supports and attachments must ensure the weld
locations are distributed similarly to the locations of enclosure anchorage
clearance holes. Welded supports and attachments must be properly sized to
ensure the weldment withstand capacity exceeds the earthquake demand at
location of equipment installation. Precautions shall be made to properly vent
and shield the equipment enclosure during the field welding process. Schneider
Electric is not responsible for equipment damage caused by field welded
supports and attachments.
Anchorage Assembly Instructions
The bolted anchor assembly illustrates the equipment’s as-tested attachment to
the seismic shake-table test fixture. The equipment seismic rated capacity, as
stated on the Schneider Electric CoC, was achieved with the identified size
and grade attachment hardware. Field installed equipment attachment and
support detailing shall be in accordance with the anchorage system
requirements as defined by the construction site Engineer of Record (EOR) or
Registered Design Professional (RDP).
Anchorage As-Tested
Light Duty Safety Switches
Type 1 – 30 A
1/4 in. grade 5 bolts and flat washer at four locations, torque to 8 ft lbs.
Dimensions: in. / [mm]
General Duty and Heavy Duty – Single and Double Throw
Type 1 30 AMP 240 V / 600 V Type 60 A 240 V 1/4 in. grade 5 bolts and flat washer at three locations, torque to 7 ft–lbs. Locations are top center, and two bottom locations.
| ****
**** Type 3R 30 A 240 V / 600 V Type 60 A 240 V1/4 in. grade 5 bolts and flat washer at three locations, torque to 7 ft–lbs.
Type 12 and Type 4X 30, 60, 100 A 240 V / 600 V 1/4 in. grade 5 bolts and flat washer at four locations, torque to 7 ft–lbs. Top and bottom outside holes.
| ****
Type 1 and Type 3R 60 A 240V 100 A 240 V / 600 V 1/4 in. grade 5 bolts and flat washer at four locations, torque to 7 ft–lbs.
---|---
Type 1 and Type 3R 200 A 240 V / 600 V 1/4 in. grade 5 bolts and flat washer at four locations, torque to 7 ft–lbs.
| ****Type 12 and Type 4X 100 and 200 A 240 V / 600 V 1/4 in. grade 5 bolts and flat washer at four locations, torque to 7 ft–lbs.
Type 1, Type 3R 400, 600, 800, 1200 A 240 V / 600 V 3/8 in. grade 5 bolts and flat washer at four locations, torque to 25 ft–lbs.
| ****Type 12, and Type 4X – 400, 600, 800, 1200 A 240 V / 600 V 7/16 in.
grade 5 bolts and flat washer at four locations, torque to 40 ft–lbs.
---|---
Removal of Knock Outs
-
Determine the size required.
-
Remove the smallest knockout first.
Go across from the spot weld and apply force to break the knock out loose. Then crimp the knock out and twist until removed. -
Removal of the second knockout full ring.
Two spot welds located across from each other. Go 90° from each spot weld apply force to break each side loose. Then pinch the two sides together and apply rotating force until removed. -
Removal of the knock out partial ring.
Go 90° from either spot weld and apply force to break the side loose. The partial side apply force on each partial part of knock out. Pinch the three pieces together and apply rotating force until removed. -
Repeat step 3 and 4 until the knock out side requirements are obtained.
Conduit Entry
- Drilling into enclosures for creating conduit entry locations may be required. Protect internal components from metal fillings, via drop cloths or orientation of drilling, to prevent foreign materials from contacting electrical connections points. An example of a connection point is lugs, blades, or fuse clips.
- Locate conduit entries to comply with bending radius requirements for conductors.
Enclosure Ratings
All Schneider Electric enclosures are certified to UL 50 and UL 50E carrying a UL Type Rating. Ratings are equal to or greater than NEMA Ratings of same number.
Enclosure ratings
Type | Knockout information |
---|---|
Type 1 general purpose, indoor (ANSI49 gray paint on cold rolled steel) |
Knockouts standard on 30–100 A enclosures; top, bottom and sidewalls
Type 3R rainproof, outdoor (ANSI49 gray paint on galvanneal steel)| Knockouts
standard on 30–100 A enclosures; bottom and sidewalls
Type 12 indoor, dust-tight, and drip-tight (ANSI49 gray paint on galvanneal
steel)| Type 12 has no knockouts (also suitable for Type 3R outdoor use)
Type 4, 4X, and 5 indoor or outdoor, watertight, dust-tight, and corrosion
resistant (Type 304 or Type 316 stainless steel)| —
Type 4X indoor or outdoor, watertight and dust-tight, and corrosion resistant
(fiberglass reinforced polyester)| —
Type 7/9 hazardous locations as defined in NEC Article 500 (copper free cast
aluminum)| Class I, Divisions 1 and 2, Groups C and D
Class II, Divisions 1 and 2, Groups E, F and G
Class III, Divisions 1 and 2
Type 3R – 800 and 1200 A Heavy Duty shipped as Type 5 enclosure, removed drip
screw for Type 3 Applications| —
Type 12 – may be used for Type 3R applications by removing drip screw| —
Fusible Safety Switches
Ratings for Fuses
Class | Cartridge fuse | Ampere Rating |
---|
Light Duty Safety Switches
Plug| 10 kA short circuit| 30
Light and General Duty Safety Switches from the factory cartridge fuses
H| 10 kA short circuit| 30 to 600
K| 10 kA short circuit| 30 to 600
R| 10 kA short circuit| 30 to 600
100 kA short circuit 1| 30 to 600
T| ** 100 kA short circuit| 800
400 and 600 2
Heavy Duty Safety Switches from the factory cartridge fuses**
H| 10 kA short circuit| 30 to 600
K| 10 kA short circuit| 30 to 600
R
| 10 kA short circuit| 30 to 600
200 kA short circuit 3| 30 to 600
L| 200 kA short circuit| 800 to 1200
Safety Switches Field Modified
General Duty
J| 100 kA short circuit| 30 to 600
Heavy Duty
J| 200 kA Short Circuit| 100 to 200 4
30 to 4005
600 6 7
NOTE: AIC ratings are for the switch, fuse, and/or rejection clip combination.
UL Class Ratings for Fuses
Class | Voltage | Maximum Interruption Rating |
---|
Current limiting fuses
R| 250 Vac| 200,000 A rms symmetrical
600 Vac
300 Vdc
600 Vdc
Terminals modified to provide rejection feature
J| 600 Vac| 200,000 A rms symmetrical
T| 300 Vac| 200,000 A rms symmetrical
---|---|---
600 Vac| 200,000 A rms symmetrical
125 Vdc| 200,000 A rms symmetrical
300 Vdc| 200,000 A rms symmetrical
L| 600 Vac| ac: 200,000 A rms symmetrical
dc: 50,000 A
600 Vdc| dc: 100,000 A
dc: 200,000 A
K| 250 Vac| 50,000 A rms symmetrical
600 Vac| 100,000 A rms symmetrical
200,000 A rms symmetrical
Non-Current Limiting Fuses
H| 250 Vac| 10,000 A rms symmetrical
600 Vac
Plug| 125 Vac| 10,000 A rms symmetrical
Class R Rejection Clip Kits
It is required to obtain full rating of Class R fuses, without clips the system rating is reduced to 10 kAIC, since switch can have Class H or Class K still installed.
Ampere Rating | Voltage Rating | Kit Catalog |
---|---|---|
30 | 240 V | RFK03L |
30 | 600 V | RFK03H |
30 8 | RFK06 | |
30 9 | RFK06 | |
60 | 240 V | RFK03H |
60 | 600 V | RFK06H |
100 | 240 V and 600 V | RFK10 |
200 | RFK1020 | |
400 | RFK4060 | |
600 | RFK4060 |
-
Turn OFF (O) all power supplying switch and follow lockout/tag-out procedures.
NOTE: Each fuse has rejection provisions on one end only. Ears on adapter fit into small slots in molded base, near fuse clip (A) on line end. -
Push fuse adapter (B) firmly into slot in molded base (C) with circular portion going into slot in either side of fuse clip. Make sure ears (D) of adapter snap into base so adapter cannot be removed.
-
Refer to the Class R Rejection Clip Kits for additional information.
NOTE: Class J fuses require moving of the Load Base Assembly to holes marked on the devices. 600 A also requires Kit: H600J.
Moving the Load Base Assembly
- Remove two mounting screws (can be used for remounting) that have load base located for Type H, K and R fuses.
- Align load base for mounting location for Type J fuses.
- Use screws to reattach load base. Refer to the table below for the appropriate torque value.
Amperage | Torque |
---|---|
30 A | 20–30 lb–in. (2.26–3.39 N•m) |
60 A | 25–35 lb–in. (2.82–3.95 N•m) |
100 A
200 A| 30–50 lb–in. (3.39–5.65 N•m)
400 A| 55–60 lb–in. (6.21–6.78 N•m)
600 A
Non-Fusible Safety Switch Short Circuit Current Rating
Non-Fusible Safety Switches 10
Switch Rating (A)| Fuse or Circuit Breaker Type 11|
**240 Vac| ****480 Vac| ****600 Vac| ****250 Vdc
---|---|---|---|---|---
Switch Ratings (A)| With Upstream Fuse Protection|
****240 Vac| ****480 Vac| ****600 Vac| ****250 Vdc/ 600 Vdc
** ALL| H, K| 10 kA| 10 kA| 10 kA| up to 10 kA
R, T, J, L| 200 kA| 200 kA| 200 kA| up to 10 kA
Switch Ratings (A)| With Upstream Circuit Breaker
Protection| **240 Vac| ****480 Vac| ****600Y/347 Vac|
****250 Vdc
30, 60, 100| BD| 25 kA| 18 kA| 14 kA| up to 10 kA
30, 60, 100| BG| 65 kA| 35 kA| 18 kA| up to 10 kA
30, 60, 100| BJ| 100 kA| 65 kA| 25 kA| up to 10 kA
30, 60, 100| BK| 100 kA| 65 kA| 65 kA| up to 10 kA
Switch Ratings (A)| With Upstream Circuit Breaker
Protection| 240 Vac| ****480 Vac| ****600 Vac| ****250
Vdc**
ALL| Any brand circuit breaker| 10 kA| 10 kA| 10 kA| up to 10 kA
30, 60, 100| HD| 25 kA| 18 kA| 14 kA| up to 10 kA
30, 60, 100| HG| 65 kA| 35 kA| 18 kA| up to 10 kA
30, 60, 100| HJ| 65 kA| 35 kA| 18 kA| up to 10 kA
30, 60, 100| HL| 65 kA| 35 kA| 35 kA| up to 10 kA
30, 60, 100| HR| 65 kA| 35 kA| 35 kA| up to 10 kA
30, 60, 100| FA| 14 kA| 14 kA| 14 kA| up to 10 kA
30, 60, 100| FH| 18 kA| 18 kA| 18 kA| up to 10 kA
200| HD, JD| 25 kA| 18 kA| 14 kA| up to 10 kA
200| HG, JG| 65 kA| 35 kA| 18 kA| up to 10 kA
200| HJ, JJ| 65 kA| 65 kA| 25 kA| up to 10 kA
200| HL, JL| 65 kA| 35 kA| 35 kA| up to 10 kA
200| HR, JR| 65 kA| 35 kA| 35 kA| up to 10 kA
400| LA| 25 kA| 25 kA| 25 kA| up to 10 kA
400| LH| 25 kA| 25 kA| 25 kA| up to 10 kA
400, 600| LD| 25 kA| 18 kA| 14 kA| up to 10 kA
400, 600| LG| 65 kA| 35 kA| 18 kA| up to 10 kA
400, 600| LJ| 100 kA| 65 kA| 25 kA| up to 10 kA
400, 600| LL| 100 kA| 65 kA| 50 kA| up to 10 kA
400, 600| LR| 100 kA| 65 kA| 65 kA| up to 10 kA
Ground Kits
Ground Kits are required to be obtained as a field installed item on Type 1
and Type 3R enclosures. The enclosures are factory installed on Type 12 and
Type 4X enclosures. (200 A) Light Duty 30 A switches come with factory
installed ground kits.
All units ship with a bonded neutral bar that comes with factory installed
ground terminal. Ground lug mounting locations are identified by the ground
symbol stamped onto the back of enclosure. Ground the enclosure in accordance
with code requirements.
Ampere Rating| Product| Voltage Rating ac| Ground Kit
(ALCU)| Wire Range| Ground Kit Copper only (Heavy duty)| Wire
Range
---|---|---|---|---|---|---
30| General Duty| 240| PK3GTA1| (3) 14 – 4 AWG CU (3) 12 – 4 AWG AL (6) 14 –
12 AWG CU (6) 12 – 10 AWG AL| n/a| —
30| Heavy Duty| 240 and 600| GTK03| (2) 14 – 4 AWG CU (2) 12 – 4 AWG AL or (4)
14-12 AWG CU (4) 12-10 AWK AL| GTK03C| (2) 14 – 6 AWG CU
60| General Duty Heavy Duty| 240| GTK03| (2) 14 – 4 AWG CU (2) 12 – 4 AWG AL
or (4) 14-12 AWG CU (4) 12-10 AWK AL| GTK03C| (2) 14 – 6 AWG CU
60| Heavy Duty| 600| GTK0610| (2) 14 – 1/0 AWG CU (2) 12 – 1/0 AWG AL and (2)
14-6 AWG CU (2) 12-6 AWK AL| GTK0610C| (2) 14 –1/0 AWG CU and (2) 14 – 6 AWG
CU
100| General Duty Heavy Duty| 240 and 600| GTK0610| (2) 14 – 1/0 AWG CU (2) 12
– 1/0 AWG AL and (2) 14-6 AWG CU (2) 12-6 AWK AL| GTK0610C| (2) 14 –1/0 AWG CU
and (2) 14 – 6 AWG CU
200| General Duty Heavy Duty| 240 and 600| PKOGTA2| (2) 10 – 2/0 AWG CU (2) 6
– 2/0 AWG AL| PKOGTC2| (2) 14 – 4 AWG CU
400| General Duty Heavy Duty| 240 and 600| PKOGTA2| (2) 10 – 2/0 AWG CU (2) 6
– 2/0 AWG AL| PKOGTC3| (2) 14 – 1/0 AWG CU
600| General Duty Heavy Duty| 240 and 600| PKOGTA2| (2) 10 – 2/0 AWG CU (2) 6
– 2/0 AWG AL| PKOGTC3| (2) 14 – 1/0 AWG CU
800| General Duty| 240| PKOGTA3| (6) 6 – 3/0 AWG CU (6) 6 – 3/0 AWG AL| n/a| —
800| Heavy Duty| 240 and 600| PKOGTA7| (4) 4 AWG – 300 kcmil CU (4) 4 AWG –
300 kcmil AL| n/a| —
1200| Heavy Duty| 240 and 600| PKOGTA8| (8) 4 AWG – 300 kcmil CU (8) 4 AWG –
300 kcmil AL| n/a| —
Insulated Neutral Assemblies
Insulated neutral assemblies are available as factory or field installed
devices. All insulated neutrals come with a bonding screw or jumper, allowing
the items to be used as service entrance equipment.
Factory installed insulated neutrals are shipped not bonded, use for all
applications in the United States and Mexico. They cannot be used for service
entrance applications in Canada.
Shipped factory bonded is used for all applications in Canada. It can only be
used for service entrance applications in the United States and Mexico.
NOTE: CANADA ONLY – Devices shipped factory bonded, the bonding screw
must be removed for all non-service entrance applications.
Ampere Rating| Product| Voltage Rating ac| Neutral
Kit (ALCU)| Wire Range| Neutral Kit Copper only| Wire Range
---|---|---|---|---|---|---
30| Heavy Duty| 240 and 600| SNO3| (2) 14 – 3 AWG CU (2) 14 – 3 AWG AL plus
SVC Ground (1) 14 -3 AWG CU (1) 14 – 3 AWG AL| SNO3C| (2) 14 – 6 AWG CU plus
SVC Ground (1) 14 -6 AWG CU
60| 240| SNO3| (2) 14 – 3 AWG CU (2) 14 – 3 AWG AL plus SVC Ground (1) 14 -3
AWG CU (1) 14 – 3 AWG AL| SNO3C| (2) 14 – 6 AWG CU plus SVC Ground (1) 14 -6
AWG CU
60| 600| SNO610| (2) 14 – 1/0 AWG CU (2) 14 – 1/0AWG AL plus SVC Ground (2) 14
-6 AWG CU (2) 14 – 6 AWG AL| SNO610C| (2) 14 – 2/0 AWG CU plus SVC Ground (3)
14 -6 AWG CU
100| 240 and 600| SNO610| (2) 14 – 1/0 AWG CU (2) 14 – 1/0AWG AL plus SVC
Ground (2) 14 -6 AWG CU (2) 14 – 6 AWG AL| SNO610C| (2) 14 – 2/0 AWG CU plus
SVC Ground (3) 14 -6 AWG CU
200| SN20A| (2) 6 AWG – 250 kcmil CU (2) 6 AWG – 250 kcmil AL plus SVC Ground
(2) 14 -10 AWG CU (2) 14 – 10 AWG AL| SN20C| (2) 6 AWG – 250 KCMIL CU plus SVC
Ground (1) 14 -1/0 AWG CU
400| H600SN| (2) 1 AWG– 750 kcmil CU (2) 1 AWG – 750 kcmil AL plus SVC Ground
(1) 4 AWG – 300 kcmil CU (1) 4 AWG – 300 kcmil AL| H600SNC| (2) 6 AWG – 600
kcmil CU and (2) 2 AWG – 350 kcmil CU plus SVC Ground (1) 6 AWG – 250 kcmil CU
600| H600SN| (2) 1 AWG– 750 kcmil CU (2) 1 AWG – 750 kcmil AL plus SVC Ground
(1) 4 AWG – 300 kcmil CU (1) 4 AWG – 300 kcmil AL| H600SNC| (2) 6 AWG – 600
kcmil CU and (2) 2 AWG – 350 kcmil CU plus SVC Ground (1) 6 AWG – 250 kcmil CU
800| H800SNE4| (6) 3/0 AWG – 750 kcmil CU (6) 3/0 AWG 750 kcmil AL plus SVC
Ground (2) 6 AWG – 350 kcmil CU (2) 6 AWG – 350 kcmil AL| n/a| —
1200| H1200SNE4| (8) 3/0 AWG – 750 kcmil CU (8) 3/0 AWG 750 kcmil AL plus SVC
Ground (2) 6 AWG – 350 kcmil CU (2) 6 AWG – 350 kcmil AL| n/a| —
Line Side Barriers
General duty and heavy duty single throw units 30, 60, 100, and 200 A switches
are design to provide protection from inadvertent contact on incoming
terminals. Internal components comply with IP2X ratings and UL 869A .
Field Installed barriers are available for 400, 600, 800, and 1200 A devices
and when installed, provide protection from inadvertent contact on incoming
terminals.
Ampere| Product| Voltage Rating AC| Two Pole|
Three Pole
---|---|---|---|---
400| Heavy Duty| 240| LSBG202| LSBG203
600| LSBG602| LSBG602
600| 240| LSBG202| LSBG203
600| LSBG602| LSBG602
800| 240| LSBF202| LSBF203
600| LSBF602| LSBF602
1200| 240| LSBF202| LSBF203
600| LSBF602| LSBF602
Wire insulation is part of the touch protective system, the tables below give the amount of conductor that should be exposed.
General Duty Safety Switches
Ampere | Voltage | Wire Strip |
---|---|---|
30 | **** 240 | **** 0.47 in. / 12 mm |
60
100| 0.60 in. / 15 mm
200| 0.87 in. / 22 mm
400| **** 1.25 in. / 32 mm
600
800
Heavy Duty Safety Switches
Ampere | Voltage | Wire Strip |
---|---|---|
30 | **** 240 | **** 0.47 in. / 12 mm |
60
100| 0.60 in. / 15 mm
200| 0.87 in. / 22 mm
400| 1.50 in. / 38 mm
600
800| 1.50 in. / 38 mm (top) 2.70 in. / 69 mm (bottom)
1200
30| 600| 0.47 in. / 12 mm
60| 0.60 in. / 15 mm
100
200| 0.87 in. / 22 mm
400| 1.50 in. / 38 mm
600
800| 1.50 in. / 38 mm (top) 2.70 in. / 69 mm (bottom)
1200
Service Entry Requirements
USA and Mexico
Switches not factory bonded are shipped suitable for use as service equipment.
Switches that are shipped from the factory with a bonded neutral are suitable
only for use as service equipment. Enclosure must be grounded via the ground
terminal. Devices require line side barriers. Devices need neutral kit
installed. Bonding Screw must be driven into enclosure; bonding the insulated
neutral to the enclosure. The enclosure must be ground using the ground
terminal.
Canada
Switches that are shipped from the factory with a bonded insulted neutral are
suitable for use as service equipment. The enclosure must be grounded using
the ground terminal.
Devices require line side barriers.
NOTE: Canada factory bonded insulated neutral can be un-bonded and used
for other applications other than the service entrance.
Maintenance
Introduction
Safety switches are properly lubricated at the factory. However, periodic
cleaning and lubrication may be required. The maintenance interval between
lubrications depends on the amount of switch usage and the ambient operating
conditions. The maximum maintenance interval should not exceed one year for
mechanical or current-carrying parts. For additional information, refer to
publication NFPA-70B, “Standard for Electrical Equipment Maintenance”.
Unusual Performance Conditions
Contact Schneider Electric for information regarding performance under unusual
conditions. Examples of unusual conditions are shown in table below:
Unusual Conditions
Ambient temperatures below -22°F (-30°C) or above 104°F (40°C)
Altitudes over 6600 ft (2012 m)
Corrosive or explosive environments
Abnormal vibration, shock, or tilting
Unusual operating duties
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
- Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E, CSA Z462 or NOM-029-STPS.
- This equipment must only be installed and serviced by qualified electrical personnel.
- Never operate energized switch with door open.
- Turn off switch before removing or installing fuses or making load side connections.
- Always use a properly rated voltage sensing device at all line and load fuse clips to confirm switch is off.
- Turn off power supplying switch before doing any other work on or inside switch.
- Do not use renewable link fuses in fused switches.
Failure to follow these instructions will result in death or serious injury.
Annual Maintenance Procedures
-
Turn off power supplying the switch before performing any work on or inside the switch.
-
Open the switch blades by moving the operating handle to the OFF (O) position.
-
Lock out or tag the switch, per local procedures.
-
Open the enclosure door.
-
Always use a properly rated voltage sensing device at all line and load-side lugs (terminals) to confirm power is off.
NOTE: Do not remove any parts from the switch or operating mechanism unless specifically instructed to do so in the following procedures. Vacuum any loose material from inside the switch. Wipe internal parts and the inside of the enclosure with a damp, lint-free cloth. -
Visually inspect the switch for loose parts or hardware:
- Retighten the hardware as needed. Refer to the wiring diagram for torque values.
- Do not re-energize the switch if any worn or damaged parts are found. Replace them before re-energizing the switch.
Parts Removal
-
Remove the arc suppressor(s) or arc shield(s) from the switches by loosening the fastener(s) holding the suppressor(s) / shield(s) in place. See the examples provided.
-
Remove old grease and other contaminants from the line-side jaws and switchblades with a clean, lint-free cloth. If the lubricant has dried, remove it with CRC® HF Contact Cleaner, or equivalent, sprayed on a cloth.
-
Lubricate the cleaned areas with a thin film of Dow Corning®BG20 grease only.
NOTE: Do not substitute any other lubricant. Other lubricants may not be suitable for electrical applications and could alter the performance of the switch. Dow Corning BG20 is available from Square D (part number SWLUB). -
Exercise the operating mechanism to ensure proper operation by opening and closing the switch five times with the door closed. Open the switch blades.
CAUTION
HAZARD OF EQUIPMENT DAMAGE
Do not disassemble the switch line base assembly or remove the blade rotor
when cleaning the line-side jaw or the switch blade. See Figure 4, page 26,
Examples of Line Base Assemblies.
Failure to follow these instructions can result in injury or equipment
damage.
Example of Arc Suppressors
Example of Arc Shields
Parts Replacement
1. Reinstall the arc suppressor(s) or arc shield(s) according to the torque
values in the table, page 26 below.
2. Ensure that the two insulating plugs in each phase (400–1200 A only) are
firmly seated.
Arc Suppressor Screw Torque Values
Switch Type | Torque Value |
---|---|
30–100 A | 5–10 lb-in. (0,57–1,13 N•m) |
200 A, F Series | 10–20 lb-in. (1,13–2,26 N•m) |
200 A, E Series | 20–25 lb-in. (2,26–2,83 N•m) |
400–800 A General Duty | 20–25 lb-in. (2,26–2,83 N•m) |
400–1200 A Heavy Duty | 30–40 lb-in. (3,39–4,52 N•m) |
Re-Energize the Switch
- Close and latch the door.
- Turn off all downstream loads.
- Turn on power supplying the switch.
- Turn on the switch.
- Turn on all downstream loads.
Wiring Diagrams
Fuse | Fused with Neutral | Non-Fused |
---|
**Two-wire
(2 blades and fuse holder)
| ****Two-wire
(1 blade and fuse holder)| ****Two-wire (2 blades)
****Three- wire
(3 blades and fuse holders)| ****Three- wire
(2 blades and fuse holder)| ****Three-wire (3 blades)
****Four-wire
(4 blades and fuse holders)| ****Four-wire
(3 blades and fuse holders) **| **Four wires (4 blades) **
**Six-wire
(6 blades and fuse holders)| **
—
| **Six-wires (6 blades)**
Double-Throw Safety Switches
Fuse | Non-Fused |
---|---|
**** | |
**** **** | |
**** | **** |
**** — | **** |
**** —
|
—|
---|---
**** —|
—|
—|
** —| **
Replacing the Viewing Window 30–200 A
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
- Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E, CSA Z462 or NOM-029-STPS.
- This equipment must only be Installed and serviced by qualified electrical personnel.
- Never operate energized switch with door open.
- Turn off switch before removing or Installing fuses or making load side connections.
- Always use a properly rated voltage sensing device at all line and load fuse clips to confirm switch Is off.
- Turn off power supplying switch before doing any other work on or Inside switch.
- Do not use renewable link fuses In fused switches.
Failure to follow these instructions will result in death or serious injury.
- Turn off power supplying the switch before performing any work on or inside the switch.
- Open the switch blades by moving the operating handle to the OFF (O) position.
- Lock out or tag the switch, per local procedures.
- Open the enclosure door.
- Always use a properly rated voltage sensing device at all line and load-side lugs (terminals) to confirm power is off.
- From inside of front cover use a screw driver to unhook snap from cover and push window out (do on all snap locations).
- Center new window in the opening.
- Apply equal force on window to snap into place.
- Confirm that snaps are properly engaged.
- Close the door. Complete any lock out tag out procedures required. Energize, as required.
Schneider Electric
800 Federal Street Andover, MA 01810 USA 888–778–2733
www.se.com
As standards, specifications, and design change from time to time, please ask
for confirmation of the information given in this publication.
© 2023 – Schneider Electric. All rights reserved. GEX75737
References
- p65warnings.ca.gov/
- GTK03 - Safety switch accessory, heavy duty, equipment grounding kit, F5-F6 240V, 60A | Schneider Electric USA
- GTK03C - Grounding kit, Heavy Duty safety switch, 30A, Series F1-F3/F5-F7/F2-F7, copper | Schneider Electric USA
- GTK0610 - Safety switch accessory, heavy duty, equipment grounding kit, F5-F6 600V, 60A | Schneider Electric USA
- GTK0610C - Grounding kit, Heavy Duty safety switch, 60A, Series F1-F3/F5-F7/F2-F7, copper | Schneider Electric USA
- H1200SNE4 - Solid neutral assembly, Heavy duty safety switches, 1200A, series E4 | Schneider Electric USA
- H600J - Fuse adapter kit, safety switch, 600A heavy switches, J fuses, Series E1-E2 | Schneider Electric USA
- H600SN - Safey switch accessory, heavy duty, solid neutral assembly kit, E4-E5, 400A, 600A | Schneider Electric USA
- H600SNC - Safey switch accessory, heavy duty, solid neutral assembly kit, E4-E5, 400A, 600A, copper | Schneider Electric USA
- H800SNE4 - Solid neutral assembly, Heavy duty safety switches, 800A, series E4 | Schneider Electric USA
- LSBF202 - HD Safety Switch line side barrier 800A to 1200A, 2 pole, 240V | Schneider Electric USA
- LSBF203 - Line side barrier kit, safety switch, for heavy duty, 800A to 1200A, 240V, 3 pole | Schneider Electric USA
- LSBF602 - Line side barrier kit, safety switch, for heavy duty, 800A to 1200A, 600V, 2 and 3 pole | Schneider Electric USA
- LSBG202 - HD Safety Switch line side barrier 400A to 600A, 2 pole, 240V | Schneider Electric USA
- LSBG203 - Line side barrier kit, safety switch, for heavy duty, 400A to 600A, 240V, 3 pole | Schneider Electric USA
- LSBG602 - Line side barrier kit, safety switch, for heavy duty, 400A to 600A, 600V, 2 and 3 pole | Schneider Electric USA
- PK3GTA1 - Load center accessory, QO/Homeline, ground bar kit, 3 terminals | Schneider Electric USA
- PKOGTA2 - Safety switch accessory, heavy duty, equipment grounding kit, E1, E3, E4-E5, F1, F5-F6 | Schneider Electric USA
- PKOGTA3 - Safety switch accessory, equipment grounding kit, 800A, 6AWG to 3/0 AWG | Schneider Electric USA
- PKOGTA7 - Safety switch accessory, heavy duty, equipment grounding kit, E4, 800A | Schneider Electric USA
- PKOGTA8 - Safety switch accessory, heavy duty, equipment grounding kit, E4, 1200A | Schneider Electric USA
- PKOGTC2 - Grounding kit, Heavy Duty safety switch, 200A, Series F5-F7, copper | Schneider Electric USA
- PKOGTC3 - Grounding kit, Heavy Duty safety switch, 600A, Series E2-E4, copper | Schneider Electric USA
- RFK03H - Fuse rejection kit, safety switch, R fuses, Series F5-F6, 30A/600VAC, 60A/240VAC | Schneider Electric USA
- RFK03L - Fuse rejection kit, safety switch, R fuses, Series F5-F6, 30A/240VAC | Schneider Electric USA
- RFK06 - KIT CLASS R FUSE REJECTION | Schneider Electric USA
- RFK06H - Fuse rejection kit, safety switch, R fuses, Series F5-F7, 60A, 600VAC | Schneider Electric USA
- RFK10 - Fuse rejection kit, safety switch, R fuses, Series F5-F7, 100A, 240VAC/600VAC | Schneider Electric USA
- Products overview | Schneider Electric
- Products overview | Schneider Electric
- SN20A - Solid neutral assembly, safety switch, 1 x aluminium/copper AWG 1/0, series F5/F6 200A | Schneider Electric USA
- SN20C - Solid neutral assembly, safety switch, series F5/F6, 200A | Schneider Electric USA
- Products overview | Schneider Electric
- Products overview | Schneider Electric
- Products overview | Schneider Electric
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