Great States 815-18 Deluxe Push Reel Lawn Mower Owner’s Manual
- June 14, 2024
- Great States
Table of Contents
Great States 815-18 Deluxe Push Reel Lawn Mower Owner’s Manual
SAFETY RULES
- Read all instructions in this manual before using mower.
- Inspect your lawn for any debris or foreign objects and remove them before mowing.
- Never place your hands, fingers, or feet inside he reel. Although not powered by a motor, when the wheels turn, the reel cuts.
- Never mow when the grass is wet enough to be slippery.
- Don’t place your hands or feet near a moving part of the mower.
- Don’t operate the mower while barefoot or wearing sandals.
- Walk slowly, never run. Always be sure of your footing when operating the mower.
- Never intentionally strike or ram trees, fences, etc. This can cause injuries or severely damage the mower.
- Remember that this mower is a precision piece of lawn care equipment. Treat it as such by exercising caution when using it.
- Make sure your mower is in safe operating condition. Don’t attempt to operate the mower if it is damaged; have it repaired first.
How to Assemble
PACKING LIST:
- Reel Mower
- 4 Piece Handles with Foam Grip (See Figure 1)
- Instruction Manual
- Handle Assembly Hardware Package
HANDLE ASSEMBLY HARDWARE PACKAGE
-
(A) 6 – M6X35 Square Shank Bolt
-
(B) 6 Wing Nuts
-
(C) 6 Washers
-
(D) 2 “E” Rings
PLEASE MAKE SURE YOU HAVE ALL THESE PARTS BEFORE YOU START
Handle
Enclosed in carton are the: mower handle parts (1 top handle piece with foam grip, 2 center handle pieces and 1 lower handle piece) and hardware package.
As you follow the instruction below, refer to Figure 1 for more information
- Insert the two (2) center handle pieces into the left and right side of the top handle piece. The center handles are interchangeable. The dimpling around the hole does not indicate on which side the tube is to be placed. Secure the center handles to the top handle using the two (2) M6X35 bolts and wingnuts provided. It is recommended that the bolts are inserted from the front to the rear with the wingnuts to the rear of the handle.
How to Assemble
- Fasten the upper handle subassembly that you assembled in the preceding step to the lower handle subassembly using the four (4) remaining M6X35 bolts and wing nuts provided.
Be sure to tighten all wing nuts on the joints of the handle assembly so that none of the handle pieces are loose.
Attaching the handle to the mower
DO NOT attempt to attach the handle to the bolts on the roller assembly at the rear of the mower. This is incorrect! (refer to figure 3) As you follow the instruction below, refer to figure 2 for more information.
- After assembling the handle, fit the holes at the end of the lower portion of the handle on the left and right side, over the short posts extending out from the side plates.
- When the handle is in place over the posts, snap the “E” rings onto the slotted posts on both sides to prevent the handle from coming off.
Figure 2 — Correct
Figure 3 — Incorrect
How to Order Parts
Specify the following information when ordering parts:
- Complete model number (found on the identification decal on the rear of the cutter bar).
- Color of the parts you are ordering.
- Cutting width of your unit.
If you are uncertain of the number of the part to be replaced, you can make sure to receive the exact part(s) you need by mailing the broken part(s) prepaid to the factory along with your order. Be sure that when you are sending parts to enclose your name, address and telephone number in the package.
ALL PARTS ARE SOLD FACTORY DIRECT. MINIMUM CHARGE FOR ANY ORDER IS US$2.00 EXCLUDING SHIPPING. ALL SHIPPING CHARGES ARE THE RESPONSIBILITY OF THE PURCHASER.
Mower Parts
Part Nos. & ID Guid
| | Mod. 815-18| |
---|---|---|---|---
Key No.| Part Description| **No.| Key No.| Part
Description
** 1A| Ball Cup| A30122A| 17| Retaining Ring
1B| Ball Cup| A31203A| 18| Torsion Bar
2| Ball Bearing Assembly| A30137A| 19| Left Pinion Gear
3| Bearing Cone| A31199A| 20| Adjustment Screw
4| Spring, reel adjustment| A31202-1A| 21| Right Pinion Gear
5| Dust| A31200A| 22| Cutter Bar Bolt
6| Bearing| A31201A| 23| Wing Nut
7| Ratchet P| A30316A| 24| Roller Bracket
8| Reel Assembly| A10506-2A| 25| Carriage Bolt
9| Snap Ring,| A30317-1A| 26| Cutter Bar
10| Hub Cap,| A30926A| 26A| Cutter Bar
11| Axle,| A30337A
11A| Hex| A30733A
12| Wheel and Tire| 10426P| 27| Roller Section
14| Hex Head Bolt| A30660A| 28| Roller Spacer
15| Cover| A30730A| **** 29| Roller Tube
16| Left Side| A10508-1A
16A| Right Side| A10326-16A
Usage and Care
General Care
Minimum care is required to assure smooth operation of your mower.
- To avoid damage to the mower or cutting blades, keep the area to be mowed free from any debris.
- To prevent unnecessary wear on blades, pull mower rather than push when moving mower on concrete or paved surfaces.
- For best performance, apply a light coating of oil or WD-40 to the blades after every use
Minor cutting height adjustments
These units can be adjusted to offer a cutting height range from 1/2” to 2
3/4” (1.27 cm to 6.98 cm) simply by adjusting the roller assembly. Keep in
mind that the same adjustment must be performed on both sides of the mower.
As you follow the instructions below, refer to figure 4 for more information.
- To achieve the lowest cutting position, loosen and remove the nuts on both sides of the roller assembly.
- Position the bolt through the bottom hole of the plastic roller bracket and the top hole of the mower side plate. Retighten nuts on both sides.
- To achieve the highest cutting position, loosen and remove the nuts on both sides of the roller assembly.
- Position the bolt though the top hole of the plastic roller bracket and the bottom hole of the mower side plate. Retighten nuts on both sides.
Other cutting heights can be obtained by positioning the bolts through other hole locations.
Precise cutting height adjustments
The wheel/dust cover assembly can be moved to one of 3 positions on the side plate. Keep in mind that the same adjustment must be performed onboth sides of the mower.
As you follow the instructions below, refer to figure 5.
- Remove the axle nut on the inside of the mower by holding the axle pin in place with either a 1/2″ (1.27 cm) socket or flat lade screwdriver (depending on model type), (on models with hub cap, remove hub cap first) and either a socket or box-end wrench on the nut.
- Pull the wheel, dust cover and axle pin out gently as a unit until the axle pin clears the side plate. Then, reposition in the desired hole, and replace and tighten nuts. Position A = 1/2″ (1.27 cm) cutting height, position B = 2″ (5.08 cm), position C = 2 3/4″ (6.98 cm).
Figure 4
Mower blade adjustment
The blades have been preadjusted before leaving the factory
Misalignment can occur resulting in blades that are too loose or too tight. If this happens, you will notice a rough, uneven cut or a hard-pushing mower.
All adjustments are made from the rear of the mower (opposite from the bar with the logo decal). Each end of the cutting bar can be adjusted separately.
As you follow the instructions below, refer to figure 6 for more information.
- The cutting bar blade (located under the reel) pivots. The front screws move the cutter bar away from the blades, while the rear screws move the cutter bar toward the blades.
- Adjusting the screws is a very sensitive procedure. 1/16th of a turn is considered a major adjustment.
- Before tightening one adjusting screw, be sure to loosen the opposing screw an equal amount.
Loosening the blades
The cutting bar blade must be moved further from the cutting reel.
- Loosen both back screws equally by turning them counterclockwise.
- Tighten both front screws equally by turning them clockwise.
Tightening the blades
The cutting bar blade must be moved closer to the cutting reel.
- Loosen both front screws equally by turning them counterclockwise.
- Tighten both back screws equally by turning them clockwise.
Checking adjustments
- Turn mower upside down.
- Insert piece of paper (i.e., writing or newspaper) between the cutter bar and the reel blades, and carefully turn the reel blades by hand.
All blades should slice the paper evenly the entire length of the cutter bar while the reel turns smoothly.
If the mower has an intermittent cut, adjustment should be made to appropriate side of the blades to attain proper cutting action.
Figure 6
Sharpening the cutting blades
When the mower is properly lubricated and adjusted, sharpening should not be necessary for several years. However, the following steps will allow you to do the procedure yourself at relatively little expense.
-
Remove the “E” rings, wheels and pinion from both sides of the mower (refer to figure 7).
-
Remove both pawls from the rectangular slots in reel shaft and reverse their positions (refer to figure 8).
-
Reverse the placement of the pinion gears.
-
Place the left pinion on the right end of the reel shaft and the right pinion on the left end of the reel shaft. Replace the wheels and “E” rings.
-
Spread a thin layer of lapping compound on the front edge of the reel blades.
-
Adjust the cutter bar so that the cutter bar blade has light but firm contact with the reel blades across the full width of the cutter bar **(refer to figure 9).
CAUTION:** Do not overtighten the adjusting screws, as this could damage the cutter bar. Both screws must be tight on the final adjustment.
- Push the mower backward on a smooth surface (such as a sidewalk or paved driveway). Continue to do this until the reel blades rotate relatively free and front edge of the cutter bar blade is polished.
- Remove wheels; reverse pinions and pawls so that the beveled edge of the pawl is on the right.
CAUTION: Clean any grinding compound or debris from the cutter bar blade, reel blades, pinions and pawls. Lubricate axle and pinion with a light film of wheelbearing grease and replace wheels and “E” rings.
NOTE: It is recommended to use and industrial or valve lapping compound between 100-240 grit. This is usually available at an industrial or automotive supply store. If professional sharpening is required, consult your local yellow pages for lawn mower repair services.
Customer Responsibilities
Always use care when operating your lawn mower and keep clear of moving parts. Avoid striking or running into solid objects or debris in the area to be mowed. Be sure the mower is clear and follow a regular maintenance schedule in order to provide efficient and safe operation. A well-cared-for lawn mower will last long and operate more efficiently
LIMITED WARRANTY
There are no warranties that extend beyond the product description except that the lawn mower sold thereunder is warranted as follows:
2 YEARS LIMITED WARRANTY
For 2 years from purchase, The Great States Corporation/American Lawn Mower Company will replace free of charge to the original buyer, any part(s) found defective in material and/or workmanship upon examination by our factory or a factory authorized service center. Parts sent to the factory for replacement must be shipped pre- paid by the buyer.
THERE IS NO OTHER EXPRESS WARRANTY. ALL IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO 2 YEARS FROM THE PURCHASE AND TO THE EXTENT PERMITTED BY LAW, AND AND ALL IMPLIED WARRANTIES ARE EXCLUDED. THIS IS THE EXCLUSIVE REMEDY AND LIABILITY FOR CONSEQUENTIAL DAMAGES UNDER ANY AND ALL WARRANTIES.
Warranty is limited to manual push walk- behind applications and specifically excludes any non-manual powered propulsion of any kind or any commercial/non- residential applications.
ANY NON-RESIDENTIAL USE OF THIS PRODUCT VOIDS ALL WARRANTY Consumer Hotline: 1-800-633-1501 This warranty is not transferable and only applies to product sold directly from an authorized retailer. Proof of purchase, original dated sales receipt must accompany all warranty claims.
California Proposition 65 Warning:
This product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
WARNING: Some dust and debris created by the use of this tool could contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:
- chemicals in fertilizers
- compounds in insecticides, herbicides and pesticides
- arsenic and chromium from chemically treated lumber.
Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
WARNING: Cancer and Reproductive Harm – www.P65Warnings.ca.gov
U.S. Patent No. / Patente de EE.UU. / Brevet américain no 6668533
7444 Shadeland Station Way, Indianapolis, IN 46256
1-800-633-1501
www.americanlawnmower.com
www.earthwisetools.com
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>