CHAMPION 201242 550W Portable Inverter Generator Instruction Manual

CHAMPION 201242 550W Portable Inverter Generator

Product Information

Model: #201242 5500W Portable Inverter Generator

The #201242 5500W Portable Inverter Generator is a high-quality generator manufactured by Champion Power Equipment, Inc. It is designed to provide reliable and efficient power for various applications. This generator meets the safety and performance standards set by the Portable Generator Manufacturers’ Association (PGMA) and is covered by U.S. patents.

Specifications

• Generator Specifications:
  • Wattage: 5500W
• Engine Specifications:
  • Type: Inverter
• Oil Specifications:
  • Type: [Specify oil type]
• Fuel Specifications:
  • Type: [Specify fuel type]
• Temperature Specifications:
  • Operating Temperature: [Specify temperature range]

Safety Precautions

Before operating the generator, it is important to read and understand the safety precautions mentioned in the operator’s manual. Failure to follow these precautions can result in serious injury. The manual should always remain with the product for reference.

Carbon Monoxide Safety

Carbon monoxide is a deadly gas that can be emitted by generators. To ensure the safety of your family, it is crucial to take necessary precautions:

• Always read the operator’s manual first.
• Be aware of the symptoms of carbon monoxide poisoning.
• Install carbon monoxide detectors in your home.
• Operate the generator outside, away from doors, windows, and garages.
• If you experience symptoms of carbon monoxide poisoning, leave the area immediately.
• Ensure that the fumes from the generator are pointed away from nearby people.

Product Usage Instructions

Assembly

1. Unpack the generator carefully.
2. Remove any shipping support hardware.
3. Add engine oil as specified in the manual.
4. Add fuel to the generator.
5. Properly ground the generator for safety.

Operation

Follow these steps to operate the generator:

1. Make sure the generator is placed on a level surface and in a well-ventilated area.
2. Check that all electrical devices are turned off before starting the generator.
3. Turn the fuel valve to the ON position.
4. Turn the engine switch to the ON position.
5. Pull the starter cord or use the electric start button to start the generator.
6. Allow the generator to warm up for a few minutes.
7. Once warmed up, connect your electrical devices to the generator using appropriate outlets.
8. Monitor the generator’s performance and ensure that it is running smoothly.

Maintenance

Regular maintenance is essential to keep the generator in optimal condition. Follow the maintenance guidelines provided in the manual to perform routine checks, oil changes, and other necessary tasks.

Storage

If you need to store the generator for an extended period,
follow the storage instructions mentioned in the manual. This will
help protect the generator and ensure its reliable performance when
needed.

OPERATOR’S MANUAL
MODEL #201242 5500W PORTABLE INVERTER GENERATOR
REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com

or visit championpowerequipment.com

SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2018 (Safety and Performance of Portable Generators).
Covered by one or more of the following U.S. Patent Numbers: 10,862,414 and other U.S. and foreign patents pending.

3951-M-OP REV 20230215 EN

Champion Power Equipment, Inc., Santa Fe Springs, CA USA

CARBON MONOXIDE KILLS

CARBON MONOXIDE SAFETY: THE BIG PICTURE
As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.

ALWAYS READ MANUAL THE OPERATOR’S
MANUAL FIRST

KNOW THE SYMPTOMS

· Headache

· Dizziness

· Nausea

· Fatigue

· Shortness of breath

STAY ALERT WITH CARBON MONOXIDE DETECTORS

KEEP IT OUTSIDE AND AWAY FROM DOORS, WINDOWS, AND GARAGES

IF YOU FEEL SYMPTOMS, LEAVE RIGHT AWAY

POINT FUMES AWAY FROM NEARBY PEOPLE

www.TakeYourGeneratorOutside.com

FOR PARTS BREAKDOWN
Search by model number at championpowerequipment.com

201242 – 5500W PORTABLE INVERTER GENERATOR

INTRODUCTION

Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
CPE highly values how our products are designed, manufactured, operated, and serviced as well as providing safety to the operator and those around the generator. Therefore, it is IMPORTANT to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come.
When contacting CPE about parts and/or service, you will need to supply the complete model and serial numbers of your product. Transcribe the information found on your product’s nameplate label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
201242
SERIAL NUMBER

INTRODUCTION
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).

DATE OF PURCHASE

PURCHASE LOCATION

4

201242 – 5500W PORTABLE INVERTER GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

DANGER
Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately. OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST AWAY. DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a home or garage, EVEN IF doors and windows are open. ONLY use OUTSIDE and far away from windows, doors, and vents.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions.
DANGER
Tampering with the CO Shield® system will result in a hazardous condition and will void your warranty. Removing the CO Shield® module will not allow the generator to start.

IMPORTANT SAFETY INSTRUCTIONS
DANGER
Operate equipment with guards in place. Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove jewelry. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles. DO NOT use electrical cords that are worn, damaged or frayed. Use only Champion electrical cords for proper application. DO NOT operate generator in wet weather. DO NOT allow children or unqualified persons to operate or service the generator. Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking. Connection to your home’s electrical system requires a listed 30A transfer switch installed by a licensed electrician and approved by the local authority having jurisdiction. The connection must isolate the generator from the utility power and must comply with all applicable laws and electrical codes.
WARNING
Do not use generator for medical and life support uses.
In case of emergency, call 911 immediately. NEVER use this product to power life support devices or life support appliances. NEVER use this product to power medical devices or medical appliances. Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live. Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.

5

201242 – 5500W PORTABLE INVERTER GENERATOR
WARNING
Spark from removed spark plug wire can result in fire or electrical shock. When servicing the generator: Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object. DO NOT check for spark with the plug removed. Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow equipment to cool before touching. Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling. Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.
WARNING
Rapid retraction of the recoil cord will pull hand and arm towards the engine faster than you can let go. Broken bones, fractures, bruises or sprains could result. Unintentional startup can result in entanglement, traumatic amputation or laceration.
When starting engine, pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback. DO NOT start or stop the engine with electrical devices plugged in and turned on.
WARNING
Although the generator contains a spark arrester, maintain a minimum distance of 5 ft. (1.5 m) from dry vegetation to prevent fires.

IMPORTANT SAFETY INSTRUCTIONS
CAUTION
Start the generator and allow the engine to stabilize before connecting electrical loads. Connect electrical equipment in the off position, and then turn them on for operation. Turn electrical equipment off and disconnect before stopping the generator.
CAUTION
Improper treatment or use of the generator can damage it, shorten its life or void the warranty.
Use the generator only for intended uses. Operate only on level surfaces. DO NOT expose generator to excessive moisture, dust, or dirt. DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: ­ Electrical output is lost ­ Equipment sparks, smokes or emits flames ­ Equipment vibrates excessively

CAUTION
Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.
DO NOT overload the generator. DO NOT tamper with the governed speed. DO NOT modify the generator in any way.

6

201242 – 5500W PORTABLE INVERTER GENERATOR
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors: ­ Gasoline is highly flammable and explosive. ­ Gasoline can cause a fire or explosion if ignited. ­ Gasoline is a liquid fuel but it’s vapors can ignite. ­ Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes. ­ Gasoline has a distinctive odor, this will help detect potential
leaks quickly. ­ Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs room to expand when temperatures rise. ­ In the case of any petroleum gasoline fire, flames should never be extinguished unless the fuel supply valve can be turned OFF. By not doing so, if a fire is extinguished and the supply of fuel is not turned OFF, an explosion hazard could be created.
WARNING
When adding or removing gasoline: Do not light or smoke cigarettes. Always stop the engine and allow to cool for a minimum of two minutes before refueling. Always loosen gasoline cap slowly to release vapor pressure and to keep fuel from escaping around the gasoline cap. Always replace and tighten the gasoline cap securely after fueling. Never remove the gasoline cap or add gasoline while the engine is running or when the engine is hot. Only fill or drain gasoline outdoors in a well-ventilated area. Do not pump gasoline directly into the generator at the gas station. Always store gasoline in an EPA/CARB compliant container or to transfer the gasoline to the generator. Do not overfill the gasoline tank. Always keep gasoline away from sparks, open flames, pilot lights, heat and other sources of ignition.

IMPORTANT SAFETY INSTRUCTIONS
WARNING
When starting the generator: Do not attempt to start a damaged generator. Always check that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Always allow spilled gasoline to evaporate fully before attempting to start the engine. Always be certain that the generator is resting firmly on level ground.
WARNING
When operating the generator: Do not move or tip the generator during operation.
WARNING
When transporting or servicing the generator: Always check that the fuel valve is in the OFF position and the gasoline tank is empty. Disconnect the spark plug wire.
WARNING
When storing the generator: Store away from sparks, open flames, pilot lights, heat and other sources of ignition. Do not store generator or gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions.
DANGER
Never place a gasoline container, gasoline tank, LPG cylinder or any combustible material in the path of the exhaust stream during operation of the engine.
WARNING
Never use a gasoline container, gasoline tank, or any other fuel item that is broken, cut, torn or damaged.

7

201242 – 5500W PORTABLE INVERTER GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

D C

A

B

E

Top

Side

LABEL

DANGER

PELIGRO

2670-L-SF-C
DANGER

Using a generator indoors CAN

El uso de un generador en Utiliser une génératrice à

KILL YOU IN MINUTES. Generator interiores PUEDE

l’intérieur PEUT VOUS TUER EN

A

exhaust contains carbon monoxide. MATARLO EN MINUTOS. El QUELQUES MINUTES.

This is a poison you cannot see or escape del generador

L’échappement de la génératrice

smell.

contiene monóxido de

contient du monoxyde de

carbono. Éste es un veneno carbone. Il s’agit d’un poison que

que no se puede ver ni oler. vous ne pouvez ni voir ni sentir.

NUNCA lo use dentro del Ne l’utilisez JAMAIS dans la

hogar ni el garaje, INCLUSO maison ou le garage MÊME SI

NEVER use inside ONLY use

SI las puertas y ventanas les portes et les fenêtres sont

a home or garage, OUTSIDE and están abiertas. Úselo SÓLO ouvertes. Utilisez la

EVEN IF doors far away from a la INTEMPERIE lejos de UNIQUEMENT À L’EXTÉRIEUR,

and windows are windows, doors, ventanas, puertas, y

loin des fenêtres, portes et

open.

and vents.

orificios de ventilación. trappes de ventilation.

AUTOMATIC SHUTOFF ­ YOU MUST: ARRÊT AUTOMATIQUE ­ VOUS DEVEZ :

ACTION LABEL ÉTIQUETTE D’ACTION

EXHAUST L’ECHAPPEMENT

B

Move generator to an open, outdoor area. Point exhaust away. Don’t run generators in enclosed areas (e.g. not in

house or garage).

Déplacer le générateur vers un espace extérieur en plein air. Garder l’échappement loin. Ne pas faire fonctionner les générateurs dans un espace clos (ex., pas dans une maison ou un garage).

POINT AWAY DIRIGER LOIN

Move to fresh air and get medical help if sick, dizzy or weak.

Aller à l’air frais et obtenir de l’aide médicale si malade, étourdi ou faible.
3944-L-SF-A

DESCRIPTION
Safety Symbols/ CO Danger
CO Shield® Action ­ automatic shutoff *See CO Shield®
section

C

UNLEADED FUEL ONLY. Minimum octane

rating of 87. Maximum 10% ethanol.

GASOLINA REGULAR SOLAMENTE. 87 octanos como mínimo. Máximo de etanol de 10%.

ESSENCE SANS PLOMB SEULEMENT. Indice d’octane minimal de 87. Maximum 10 % d’éthanol.

1110-L-OP-B

Fuel

WARNING

ADVERTENCIA

AVERTISSEMENT

DO NOT TOUCH! Operation of this equipment may

¡NO TOCAR! Los

La operación de este equipo puede producir chispas NE PAS TOUCHER! Cet équipement peut créer des étincelles et

D

Exhaust gases, muffler and
engine

create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator

gases de escape, el silenciador y los compnonentes del

que pueden provocar incendios alrededor de la vegetación seca. Un supresor de chispas puede que sea necesario. El operador debe comunicarse con

Les gaz d’échappement, le silencieux et les

provoquer un incendie dans la végétation sèche. Un pare-étincelles peut être requis. L’opérateur doit communiquer avec le service

Hot Surface

components are should contact local fire agencies for

motor están

las agencias locales de bomberos para las leyes y

pièces du moteur

d’incendie local pour connaître les lois et les

extremely HOT

laws and regulations relating to fire

extremadamente

reglamentos relativos a los requisitos de prevención sont extrêmement

règlements en matière de prévention des

and cause burns. prevention requirements. If installed,

CALIENTES y causan de incendios. Si está instalado, limpie cada 100

CHAUDS et peuvent incendies. Si elle est installée, nettoyez toutes

clean every 100 hours or every season. quemaduras.

horas o cada temporada.

causer des brûlures. les 100 heures ou chaque saison.

1838-L-SF-A

CHAMPION POWER EQUIPMENT, INC. 12039 SMITH AVENUE SANTA FE SPRINGS, CA 90670 USA / É.-U. 1-877-338-0999

FREQUENCY (Hz) FRÉQUENCE (Hz)
RPM TR / MIN

60 3600

MAX AMBIENT TEMP. 104°F TEMP. AMBIANTE MAX. 40°C
F INSULATION CLASS
CLASSE D’ISOLATION

3929-L-PR-A

E

WWW.CHAMPIONPOWEREQUIPMENT.COM MADE IN CHINA / FABRIQUÉ EN CHINE

PHASE PHASE

1

MODEL MODÈLE

201242

POWER FACTOR FACTEUR DE PUISSANCE

1.0

GASOLINE WATTS WATTS D’ESSENCE

4000

4010077
Certified to CSA

SERIAL NO. N° DE SÉRIE

XXXXXXXXXXXX

AC VOLTS VOLTS C.A.

120

Standard C22.2 No. 100

Certifié selon la norme CSA C22.2 N° 100

XXXX MANUFACTURE DATE
DATE DE FABRICATION

AC AMPS AMPÈRES C.A.

33.3

Dataplate

8

201242 – 5500W PORTABLE INVERTER GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

SYMBOL

MEANING

Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product.

Clearance. Keep all objects at least 5 feet (1.5m) from generator. Heat from the muffler and exhaust gas can ignite combustible objects.

Ground. Consult with local electrician to determine grounding requirements before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric shock. Improper connections to a building can allow current to backfeed into utility lines, creating an electrocution hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. Keep generator at least 5 feet (1.5m) from all objects to prevent combustion.

Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.

Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from smoking, open flames, sparks, pilot lights, heat, and other ignition sources.

Wet Conditions Alert. Do not expose to rain or use in damp locations.

9

201242 – 5500W PORTABLE INVERTER GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

SYMBOL

Choke

MEANING

SYMBOL

Low Oil

MEANING

Run Stop or Off

Economy Mode Button ECO
Volts

Gasoline Off

Hertz

Circuit Breaker Reset: Push

Run time

Locking Receptacle
Direct Current
Ground Terminal
Parallel Connection(s) Neutral Floating. Neutral circuit IS NOT electrically connected to the frame/ ground of the generator. Panel LED. Push to turn on/off.
Overload Reset Button

Output Power
Maintenance Required. See Maintenance Schedule section. Hold AC reset button for 3 seconds to reset.
Handle Extender Button. Press to extend and collapse handle.
Fuel Fill Assist LED. Push to release/ turn on.
High CO Warning. Move generator to an open, outdoor area. Move to fresh air and get medical help if sick, dizzy or weak.
CO Shield System Fault. Electrical issue, end of life.

10

201242 – 5500W PORTABLE INVERTER GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

Quick Start Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

1

2

3

4

5

6

1

2

5W-30
Starting the Engine- Manual Start
DANGER
Move generator outside and far away from windows, doors and intake ventilation covers.
1. Check oil level. Recommended oil is 5W-30.
2. Check gasoline level. When adding gasoline, use a minimum octane rating of 87 and an ethanol content of 10% or less by volume.
3. Turn EZ Start dial to the “CHOKE” position. 4. Pull the recoil cord. 5. Turn the EZ Start dial to the “RUN” position. 6. Plug in desired device.

3928-L-OP-A
Stopping the Engine 1. Turn off and unplug all connected electrical loads. 2. Turn the EZ Start dial to the “STOP” position.

11

201242 – 5500W PORTABLE INVERTER GENERATOR

CONTROLS AND FEATURES

CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

Generator

2 3

4 1

4

5

7 6
8
9

1. Control Panel ­ See Control Panel section. 2. Fuel Fill Assist LED ­ Push activated LED used to illuminate
the gasoline fill area 3. Fuel Cap ­ Remove to add fuel. 4. Carrying Handle(s) ­ Used to lift or carry the unit. 5. Folding Handle ­ Extendable handle used to move unit by
lifting and rolling on wheels. Do not use to lift or carry the unit.

6. Recoil Starter ­ Used to manually start the engine. 7. Never Flat Wheels ­ 5.5 in. (14 cm) 8. Muffler 9. Maintenance Cover

12

201242 – 5500W PORTABLE INVERTER GENERATOR
Control Panel
1
A 2
3

CONTROLS AND FEATURES
4

C

B

5

7

6

1. Intelligauge ­ See Intelligauge section. 2. Recoil Cord 3. EZ Start Dial ­ Used to start, stop, and choke the generator. 4. Circuit Breakers (Push Reset) ­ Protects the generator
against electrical overloads. 5. Ground Terminal ­ Consult an electrician for local grounding
regulations. 6. LED Light 7. Parallel Outlets ­ Used to parallel two inverters together for
increased power output. (Parallel kit sold separately).

RECEPTACLES

z 12V DC, 8A (Regulated Automotive)

A

May be used to supply electrical power for

operation of 12 Volt DC, 8 Amp electrical loads.

(4×) 120V AC, 20A (NEMA 5-20R)

A B

May be used to supply electrical power for

operation of 120 Volt AC, 20 Amp, single phase,

60 Hz electrical loads.

120V AC, 30A Locking (NEMA L5-30R)

W C

May be used to supply electrical power for

operation of 120 Volt AC, 30 Amp, single phase,

60 Hz electrical loads.

WARNING
When charging a device, do not place on the exhaust side of the generator. Extreme heat caused by exhaust can damage the device and cause a potential fire hazard. Prolonged exposure to engine exhaust can cause serious injury or death.

13

201242 – 5500W PORTABLE INVERTER GENERATOR
Intelligauge with Power Meter and CO Shield®
Five mode digital meter for displaying voltage, frequency, session run time, total run time and power output. A. LED Light B. AC Overload Reset Button ­ Used to re-energize receptacles
after overload fault. C. Low Oil Warning Indicator Light ­ When ON, engine will
shut down and not run. Check oil level. D. Economy Mode Button ­ Enables/disables automatic idle
control.

CONTROLS AND FEATURES

A

B

C D

E

E. CO Shield® LED ­ The CO Shield® technology monitors for accumulation of poisonous carbon monoxide (CO) gas produced by engine exhaust when the generator is running. If CO Shield® detects elevated levels of CO gas, it automatically shuts off the engine.

• *See CO Shield section for more information

MODE

DESCRIPTION Output voltage of the generator.

1

Voltage (V)

Example: 120 volts

2 Frequency (H) Example: 60.0 hertz

Output frequency in hertz.

3 Run Time (R) Example: 6 hours

Run time of the generator for the current session.

4 Total Run Time Example: 16 hours

Total run time of the generator since first operation.

5 Power Meter

Example: 100% Output

Power Output percentage.

14

201242 – 5500W PORTABLE INVERTER GENERATOR
Industry Canada: CAN ICES-002/NMB-002
This device complies with Industry Canada license – exempt RSS standard(s). Operation is subject to the following two conditions: 1. This device may not cause interference, and 2. This device must accept any interference, including
interference that may cause undesired operation of the device.
Parts Included
Accessories Engine Oil……………………………….. 20.3 fl. oz. (600 ml) Oil Funnel ………………………………………………….. 1 RV Adapter Plug ……………………………………………. 1 10 mm Socket……………………………………………… 1

CONTROLS AND FEATURES

15

201242 – 5500W PORTABLE INVERTER GENERATOR

ASSEMBLY

Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available.
Unpacking
1. Set the shipping carton on a solid, flat surface. 2. Remove everything from the carton except the generator. 3. Carefully cut each corner of the box from top to bottom. Fold
each side flat on the ground to provide a surface area to work with the generator.
Remove Shipping Support Hardware
To protect the generator during shipping, support hardware has been installed between the engine and frame. This hardware MUST BE REMOVED BEFORE adding oil or gasoline to the generator.
NOTICE
DO NOT attempt to run generator without first removing the shipping support hardware. Damage to the generator as a result of not removing the hardware will void the warranty.
1. BEFORE filling the engine with oil or gasoline, tip the generator onto the muffler side. Tip onto the flattened cardboard box the generator came in or other protective surface so as to not scratch the enclosure.
2. Remove the eight nuts and mounting plates from the bottom side of the generator using a 10 mm socket (included) and screw driver (not included) placed into the socket hole to turn the socket. Nuts and spacers can be discarded.

ASSEMBLY
Add Engine Oil
WARNING
DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failing to follow these instructions will void your warranty.
NOTICE
The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing.
NOTICE
The recommended oil type for typical use is 5W-30 automotive oil. However, using the listed conventional oils shown in the “Recommended Engine Oil Type” chart may be used for typical use including the first 5 hours of the break-in run time period of the engine. If running generator in extreme temperatures, refer to the “Recommended Engine Oil Type” chart.

Recommended Engine Oil Type 10W-30

5W-30

10W-40

5W-30 Full Synthetic

°F -20

0

20 40 60 80 100 120

°C -28.9 -17.8 -6.7 4.4 15.6 26.7 37.8 48.9

Ambient temperature

1. Place the generator on a flat, level surface.
2. Turn the maintenance cover fasteners to the unlocked position and remove the cover.

3. Tip the generator upright.

3. Remove oil fill cap/dipstick to add oil.
16

201242 – 5500W PORTABLE INVERTER GENERATOR
4. Using a funnel, add up to 20.3 fl. oz. (600 ml) of oil (included). DO NOT OVERFILL. Replace oil fill cap/dipstick and secure maintenance cover.

ASSEMBLY
NOTICE
The first 5 hours of run time are the break-in period for the unit. During the break in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool. Adjusting the load will also cause engine speed to vary slightly and help seat piston rings. After the 5 hour break-in period, change the oil.
NOTICE
Synthetic oil may be used after the 5 hour initial break-in period. Using synthetic oil does not decrease the recommended oil change interval. Full synthetic 5W-30 oil will aid in starting in cold ambient < 41º F (5º C) temperatures.

5. Check engine oil level before each use and add as needed.
OIL DIP STICK
MAX
NOTICE
Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. When using the dipstick to check oil level, DO NOT screw in the dipstick while checking.
NOTICE
Check oil level often during the break-in period. Refer to the Maintenance section for recommended service intervals.
CAUTION
This engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level.

Add Fuel
DANGER
Gasoline vapors are highly flammable and extremely explosive.
DO NOT light or smoke cigarettes. Fire or explosion can cause severe burns or death.
Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump gasoline directly into the generator. Use an approved container to transfer the fuel to the generator.
Never use a gasoline container, gasoline tank, or any other fuel item that is broken, cut, torn or damaged.
DO NOT overfill the gasoline tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition.
Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. y b c
DO NOT mix oil with gasoline.
1. Remove the gasoline cap.
2. Slowly add gasoline to the tank. Tank is full when gasoline reaches red circle on screen. DO NOT OVERFILL. Gasoline can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the tank is required for gasoline expansion, although more than ¼ in. (6.4 mm) is recommended. Gasoline can be forced out of the tank as a result of expansion if overfilled, and can affect the stable running condition of the generator.

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201242 – 5500W PORTABLE INVERTER GENERATOR
3. Screw on the gasoline cap and wipe away any spilled fuel.
CAUTION
Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. DO NOT light cigarettes or smoke when filling the tank. DO NOT mix oil and gasoline. DO NOT overfill the tank. Fill tank to approximately ¼ in. (6.4 mm) below the top of the tank to allow for gasoline expansion. DO NOT pump gasoline directly into the generator at the pump. Use an approved fuel container to transfer the gasoline to the generator. DO NOT fill tank indoors. DO NOT fill tank when the engine is running or hot.
WARNING
Pouring gasoline too fast through the fuel screen may result in gasoline splashing over the generator and operator while filling.

ASSEMBLY
NOTICE
The generator engine works well with 10% or less ethanol blended gasoline. When using ethanol-gasoline blends there are some issues worth noting:
­ Ethanol-gasoline blends can absorb more water than gasoline alone.
­ These ethanol blends can eventually separate, leaving water or a watery goo in the tank, fuel valve and carburetor. The compromised gasoline can be drawn into the carburetor and cause damage to the engine and/or create potential hazards.
­ If a fuel stabilizer is used, confirm that it is formulated to work with ethanol-gasoline blends.
­ Any damages or hazards caused by using ethanol blended gasoline higher than 10% by volume, improperly stored gasoline, and/or improperly formulated stabilizers, are not covered by manufacturer’s warranty.
It is advisable to always shut off the gasoline supply and run the engine to starvation after each use. See Storage instructions for extended non-use.
Grounding
Your generator must be properly connected to an appropriate ground to help prevent electric shock.
WARNING
Failure to properly ground the generator can result in electric shock.
A ground terminal connected to the panel of the generator has been provided (see Controls and Features for terminal location). For remote grounding, connect a length of heavy gauge (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground. We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes. Neutral Floating* ­ Neutral circuit IS NOT electrically connected to the frame/
ground of the generator.
­ The generator (stator winding) is isolated from the frame and from the AC receptacle ground pin.
­ Electrical devices that require a grounded receptacle pin connection will not function if the receptacle ground pin is not functional.

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201242 – 5500W PORTABLE INVERTER GENERATOR
Neutral Bonded to Frame* ­ Neutral circuit IS electrically connected to the frame/ground of
the generator. ­ The generator system ground connects lower frame cross-
member below the alternator. The system ground is connected to the AC neutral wire.

• See your Specifications section for specified type of grounding.
  OPERATION
  CO Shield® – Carbon Monoxide (CO) Detection and Auto-shutoff System
  CO Shield® technology monitors the accumulation of carbon monoxide (CO), a poisonous gas produced by engine exhaust when the generator is running. If CO Shield® detects unsafe elevated levels of CO gas, it automatically shuts off the engine. CO SHIELD® IS NOT A SUBSTITUTE FOR AN INDOOR CARBON MONOXIDE ALARM OR FOR INDOOR OPERATION. DO NOT allow engine exhaust fumes to enter a confined area through windows, doors, vents or other openings. Generators must ALWAYS be used outdoors, far away from occupied buildings with engine exhaust pointed away from people and buildings.

OPERATION

In the event of an engine shut off, when you approach the generator to investigate, a blinking red LED light in the CO Shield® area provides notification that the generator shut off due to an accumulating CO hazard. The red LED light will blink for at least five (5) minutes after an engine shut off event.
AUTOMATIC SHUTOFF SEE ACTION LABEL ARRÊT AUTOMATIQUE VOIR L’ÉTIQUETTE D’ACTION
SERVICE EFFECTUER L’ENTRETIEN
Move the generator far away to an open, outdoor area and point the exhaust away from people and buildings. Once relocated to a safe area, the generator can be restarted, and the proper electrical connections made. Introduce fresh air and ventilate the location where the generator shut off. When restarting, the red and yellow LED will blink ten (10) times simultaneously to indicate the LED is working.
NOTICE
This blinking LED light does not indicate CO Shield® is working, as CO Shield® is working at all times when the generator is running. Also, the LED light will not blink (10) times if the generator was restarted within 1 minute after it was manually shut off. This does not occur if generator shut off from a high CO event.

If misused and operated in an unapproved and unsafe location that results in the accumulation of poisonous CO gas inside an enclosed or partially enclosed space, for example a house, garage or a garage with the door partially open, CO Shield® will automatically shut off the generator and then will illuminate a blinking red LED light. Read the action label for next steps.

If CO Shield® system experiences a fault and no longer provides protection, the generator is shutoff automatically and the yellow LED light will blink for at least five (5) minutes to notify you of the fault.
AUTOMATIC SHUTOFF SEE ACTION LABEL ARRÊT AUTOMATIQUE VOIR L’ÉTIQUETTE D’ACTION

AUTOMATIC SHUTOFF ­ YOU MUST: ARRÊT AUTOMATIQUE ­ VOUS DEVEZ :

ACTION LABEL ÉTIQUETTE D’ACTION

EXHAUST L’ECHAPPEMENT

Move generator to an open, outdoor area. Point exhaust away. Don’t run generators in enclosed areas (e.g. not in house or garage). Déplacer le générateur vers un espace extérieur en plein air. Garder l’échappement loin. Ne pas faire fonctionner les générateurs dans un espace clos (ex., pas dans une maison ou un garage).
Move to fresh air and get medical help if sick, dizzy or weak.

POINT AWAY DIRIGER LOIN
Aller à l’air frais et obtenir de l’aide médicale si malade, étourdi ou faible.
3944-L-SF-A

SERVICE EFFECTUER L’ENTRETIEN
Call our Technical Support Team at 1-877-338-0999 for repair. The generator can be restarted, but will continue to shutoff.

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201242 – 5500W PORTABLE INVERTER GENERATOR
NOTICE
CO Shield® will detect the accumulation of carbon monoxide (CO) from other fuel burning sources such as engine powered equipment, or propane heaters used in the area of operation. If another generator is used and the exhaust stream is pointed at a CO Shield® equipped generator, the CO Shield® may initiate a shutoff due to rising carbon monoxide (CO) levels. This is not a fault. Poisonous carbon monoxide (CO) has been detected. You must take action to move and direct the generator exhaust stream to better disperse carbon monoxide (CO) far away from people or buildings.
DANGER
Tampering with the CO Shield® system will result in a hazardous condition and will void your warranty. Removing the CO Shield® module will not allow the generator to start.

OPERATION
Generator Location
WARNING
NEVER operate the generator inside any building, garage, basement, crawlspace, shed, enclosure or compartment, including a generator compartment of a recreational vehicle.
NEVER operate or start the generator in the back of an SUV, camper, trailer, truck bed (regular sides, flat or other configuration), under staircases, stairwells, next to walls or buildings or in any other location that will not allow for adequate cooling of the generator or for the proper exit of the exhaust flow from the muffler system.
DO NOT operate or store the generator in wet weather conditions such as rain or snow. Using a generator in wet conditions could result in serious injury or death due to electrocution.
In some state’s generators may be required to be registered with the local utility company when used at construction sites and may be subject to additional rules and regulations, consult your local municipal authority.
Generators should always be operated on a flat, level surface at all times (even when not in operation).
Generators must have a minimum of 5 feet (1.5 m) of clearance from all combustible material.
Generators must also have a minimum of 3 feet (91.4 cm) of air flow clearance on all sides to allow for adequate performance cooling, maintenance and servicing.
Always place the generator in a well-ventilated area. NEVER place the generator near air intake vents or where exhaust fumes could be drawn into occupied or confined spaces.
Always carefully consider wind and air currents when positioning generator.
Always allow generators to properly cool before transport or for storage purposes.
Failure to follow proper safety precautions may result in personal injury, damage to the generator and void the manufacturer’s warranty.
WARNING
During operation the muffler and exhaust fumes will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or enclosed, temperatures can become extremely heated and may lead to fire.

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201242 – 5500W PORTABLE INVERTER GENERATOR
WARNING
Do not expose to rain or use in damp locations. Keep all objects a minimum of 5 feet (1.5m) away from the generator at all times. Heat from the muffler surface and exhaust gas stream can ignite combustible materials.
WARNING
If you must operate in rain or damp locations, DO NOT operate without proper protection of the electrical components.
Use of a safety canopy that is fire retardant and will provide proper air ventilation for the engine exhaust gas stream may be used. Visit championpowerequipment.com or call to find your Storm Shield cover.
Surge Protection
Electronic devices, including computers and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations. While there is no way to prevent voltage fluctuations, you can take steps to protect sensitive electronic equipment. ­ Install UL1449, CSA-listed, plug-in surge suppressors on the
outlets feeding your sensitive equipment. Surge suppressors come in single- or multi-outlet styles. They’re designed to protect against virtually all short- duration voltage fluctuations.
Starting the Engine
1. Make certain the generator is on a flat, level surface. 2. Disconnect all electrical loads from the generator. Never start
or stop the generator with electrical devices plugged in or turned on. 3. Turn EZ Start dial counter-clockwise to the “CHOKE” position.

OPERATION
4. Pull the recoil cord slowly until resistance is felt and then pull rapidly.
5. As the engine warms up, move the EZ Start dial to the “RUN” position.
6. Connect electrical loads.
NOTICE
For gasoline restarts with hot engine in hot ambient temperature >86°F (30°C): Rotate the EZ Start dial to the “CHOKE” position for only one pull of the recoil cord. If generator does not start after first pull, rotate the dial to the “RUN” position for the next three pulls. Too much choke leads to spark plug fouling and engine flooding. This will cause the engine not to start.
NOTICE
For gasoline starting in standard ambient temperature >59°F (15°C): Keep EZ Start dial in “CHOKE” position for three pulls of the recoil cord. If generator does not start after three pulls, rotate the EZ Start dial to the “RUN” position for the next three pulls. Too much choke leads to spark plug fouling and engine flooding. This will cause the engine not to start.
NOTICE
For gasoline starting in cold ambient temperature < 59°F (15°C): Keep the EZ Start dial in the “CHOKE” position until engine starts. As soon as the engine starts and runs smoothly turn the EZ Start dial to the “RUN” position. In extreme cold temperatures, this may take several seconds.

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201242 – 5500W PORTABLE INVERTER GENERATOR
NOTICE
If the engine starts but does not continue to run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.
Connecting Electrical Loads
Let the engine stabilize and warm up for a few minutes after starting.
Plug in and turn on the desired 120 or 240 (if applicable) Volt AC single phase, 60 Hz electrical loads.
­ DO NOT connect 3-phase loads to the generator. ­ DO NOT overload the generator. ­ Use only a high quality, insulated, compatible (3-wire or
4-wire) grounded cord set rated equal to or greater (volts and amps) than the receptacle plugging into.
WARNING
Always remember to plug your appliances directly into the generator and do not plug the generator power cord into any electrical outlet or connect to the circuit breaker panel in your home. Connecting a generator to your home’s electric utility company’s power lines, or to another power source, called `backfeeding’ is a dangerous practice that is illegal in many states and municipalities.
This action if done incorrectly could damage your generator, appliances and could cause serious injury or death to you or a utility worker when attempting to restore power during an outage occurrence in the neighborhood who may then unexpectedly encounter high voltage on the utility line and suffer a fatal shock.
Whether injuries occur or not, if installed incorrectly and not to applicable laws and codes, you may be subject to fines or the utility company may disconnect your home power should this practice be found in your home.
If the generator will be connected to a building electrical system, those connections must isolate the generator power from the utility power. You are responsible for ensuring your generator’s electricity does not backfeed into the electric utility power lines. These connections must comply with all applicable laws and codes ­ Consult your local utility company or a qualified electrician to properly install this connection.

OPERATION
Do Not Overload Generator
Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes: 1. Select the electrical devices you plan on running at the same
time. 2. Total the running watts of these items. This is the amount of
power you need to keep your items running. 3. Identify the highest starting wattage of all devices identified
in step 1. Add this number to the number calculated in step 2. Starting wattage is the surge of power needed to start some electric driven equipment. Following the steps listed under “Power Management” will guarantee that only one device will be starting at a time. 4. If the generator power output is cut off due to an overload condition indicated by the AC overload blinking light, lower the load by unplugging one or more items, then press the AC overload reset button before restarting the generator for continued normal operation.
ECO
Power Management Use the following formula to convert voltage and amperage to watts:
Volts × Amps = Watts To prolong the life of your generator and attached devices, follow these steps to add electrical load: 1. Start the generator with no electrical load attached. 2. Allow the engine to run for several minutes to get up to
temperature. 3. Make sure all circuit breakers are set to the run position. 4. Plug in and turn on the first item. It is best to attach the item
with the largest load first. 5. Allow the engine to stabilize. 6. Plug in and turn on the next item. 7. Allow the engine to stabilize. 8. Repeat steps 5-6 for each additional item.

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201242 – 5500W PORTABLE INVERTER GENERATOR
NOTICE
Never exceed the specified capacity when adding loads to the generator.
Panel LED NOTICE
The panel LED Light will only work if the generator is ON. 1. Press the LED Light Button one time to turn it on. 2. Press the LED Light Button again to turn it off.
ECO

OPERATION
2. Push the light down into the enclosure to turn it off and lock it back into place.
Eco (Economy) Mode
The Eco Mode button can be activated to turn on economy control in order to minimize fuel consumption and noise while operating the unit during times of reduced electrical output. Eco Mode allows the engine speed to idle during periods of non-use. The engine speed returns to normal when an electrical load is connected. When the economy switch is off, the engine runs at normal speed continuously.

Fuel Fill Assist LED
NOTICE
The Fuel Fill Assist LED runs off on its own 9V battery and does not require the generator to be on to illuminate. If the light does not turn on, see Replacing Fuel Fill Assist LED Batteries section.
1. Press down on the light until you hear a click. The light will automatically turn on when it pops out of the enclosure.

ECO
CAUTION
For periods of high electrical load or momentary fluctuations, the Eco Mode should be off.
12V DC Regulated Automotive Style Outlet
The 12V DC outlet(s) can be used with supplied accessories and other commercially available 12V DC automotive style plugs. Confirm the input voltage range of your item is at least 12-24V DC.
WARNING
When charging a device, do not place on the exhaust side of the generator. Extreme heat caused by exhaust can damage the device and cause a potential fire hazard. Prolonged exposure to engine exhaust can cause serious injury or death.

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201242 – 5500W PORTABLE INVERTER GENERATOR
Battery Charging
1. Before connecting the battery charging cable (not included) to a battery that is installed in a vehicle, disconnect the vehicle battery ground cable from the negative (­) battery terminal.
2. Plug the battery charging cable into the 12V DC receptacle of the generator.
3. Connect the red (+) battery charger lead to the red (+) battery terminal.
4. Connect the black (­) battery charger lead to the black (­) battery terminal.
5. Start the generator. Important: The 12V DC outlet is ONLY to be used with supplied accessories and other commercially available 12V DC automotive style plugs. Be sure all electric devices including the lines and plug connections are in good condition before connection to the generator.
WARNING
Do not start the vehicle while the battery charging cable is connected and the generator is running. It will not give the battery a boost of power. The vehicle or the generator may be damaged. Charge only vented wet lead acid batteries. Other types of batteries may burst, causing personal injury or damage.

OPERATION Stopping the Engine
1. Turn off and unplug all connected electrical loads. Never start or stop the generator with electrical devices plugged in or turned on.
2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator.
3. Turn the EZ Start dial to the “STOP” position.
Important: Always ensure that the EZ Start dial is in the “OFF” position when the generator is not in use.
NOTICE
If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage.

NOTICE
Be sure all electric devices including the lines and plug connections are in good condition before connection to the generator.
Parallel Operation
The Champion model 201242 is parallel ready and can be operated in parallel with another Champion unit to increase the total available electrical power. A Champion parallel kit (optional equipment) is required for parallel operation. Model 100333 is the recommended model for this unit. For a list of compatible models or to order a parallel kit, please call customer service at 1-877-338-0999 or visit www.championpowerequipment.com.
Detailed instructions for parallel kit installation and operation of the connected generators are provided in the parallel kit operator’s manual.

Moving the Generator
CAUTION
­ NEVER lift or carry the generator using the folding handle. ­ NEVER tilt sideways while moving the generator. ­ ALWAYS place the generator on its wheels in the upright
position. ­ ALWAYS turn the generator off and ensure the fuel valve is
closed. ­ ALWAYS make sure engine and muffler are cooled down
before the generator can be handled safely (typically 15-30 minutes).
WARNING
The folding handle is not long enough to hold and walk with a full stride when moving the generator. Always side step as you walk to avoid injury to your heels and/or feet. Failure to follow these instructions could result in personal injury or damage to the generator.

24

201242 – 5500W PORTABLE INVERTER GENERATOR
1. Begin by raising the folding handle, found on opposite side of wheels.
2. Press the button inside the handle as shown below and extend the telescoping handle until a click is heard and the handle is locked in its fully extended position.

MAINTENANCE

MAINTENANCE
Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors.
WARNING
Never operate a damaged or defective generator.

WARNING
Improper maintenance will void your warranty.

NOTICE
For Emission control devices and systems, read and understand your responsibilities for service as stated in the Emission Control Warranty Statement of this manual.

3. Using the handle, tilt the end of the generator slightly off the ground until balanced on the wheels.
4. While maintaining balance, roll the generator to the desired location.
Operation at High Altitude
The density of air at high altitudes is lower than at sea level. Engine power is reduced as the air mass and air-fuel ratio decrease. Engine power and generator output will be reduced approximately 3½% for every 1000 ft. of elevation above sea level. At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio. Other high altitude issues can include hard starting, increased fuel consumption and spark plug fouling.
To alleviate high altitude issues other than the natural power loss, CPE can provide a high altitude carburetor main jet. The alternative main jet and installation instructions can be obtained by contacting our Technical Support Team. Installation instructions are also available in the Technical Bulletin area of the CPE website.
WARNING
Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine. For operation at lower elevations, the originally supplied standard main jet must be used. Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance.

The owner/operator is responsible for all periodic maintenance. Complete all scheduled maintenance in a timely manner. Correct any issue before operating the generator. For service or parts assistance, contact our Technical Support Team at 1-877-338-0999.
Cleaning the Generator
CAUTION
DO NOT spray generator directly with water.
Water can enter the generator through the cooling slots and damage the generator windings. It can also contaminate the fuel system.
1. Use a damp cloth to clean exterior surfaces of the generator. 2. Use a soft bristle brush to remove dirt and oil. 3. Use an air compressor (25 PSI) to clear dirt and debris from
the generator. 4. Inspect all air vents and cooling slots to ensure that they are
clean and unobstructed. To prevent accidental starting, remove and ground the spark plug wire before performing any service.

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201242 – 5500W PORTABLE INVERTER GENERATOR
Changing the Engine Oil
Change oil when the engine is warm. Refer to the oil specification to select the proper grade for your operating environment. 1. Place the generator on a flat level surface. 2. Turn the maintenance cover fasteners to the unlocked
position and remove the cover.

MAINTENANCE
Cleaning and Adjusting the Spark Plug
1. Turn the maintenance cover fasteners to the unlocked position and remove the cover.
2. Remove the spark plug cable from the spark plug. 3. Use a spark plug socket tool (not included), or a
13/16 in. (21 mm) socket (not included) to remove the plug.

3. Remove oil fill cap/dipstick. 4. Use pliers to slide the spring clamp down the oil drain hose
and pull the hose off the plug bracket. 5. Point the hose into a drain pan and allow the oil to drain
completely.
NOTICE
The hose end must be lower than the engine base to allow the oil to drain.

4. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition.
5. Make certain the spark plug gap is 0.028-0.031 in. (0.7-0.8 mm).
SPARK PLUG GAP

6. Replace oil drain hose onto plug bracket and slide spring clamp back into position.
7. Add oil according to Add Engine Oil in Assembly section. DO NOT OVERFILL. Oil not included for routine maintenance.
8. Reinstall maintenance cover and rotate fasteners to the locked position.
9. Dispose of used oil at an approved waste management facility.

6. Refer to the spark plug types in Specifications when replacing the plug.
7. Firmly re-install the plug. 8. Attach the spark plug cable to the spark plug.
9. Reinstall the maintenance cover.
Cleaning the Air Filter
1. Turn the maintenance cover fasteners to the unlocked position and remove the cover.

NOTICE
Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.

26

201242 – 5500W PORTABLE INVERTER GENERATOR
2. Locate the air filter plastic cover and remove by rotating the fastener counterclockwise and pull the cover off.

MAINTENANCE
CAUTION
Failure to clean the spark arrestor will result in poor engine performance.

3. Remove the foam element. 4. Wash in liquid detergent and water. Squeeze thoroughly dry in
a clean cloth. 5. Saturate in clean engine oil. 6. Squeeze in a clean, absorbent cloth to remove all excess oil. 7. Place the filter in the assembly. 8. Reattach the air filter cover. 9. Reinstall the maintenance cover and rotate the fasteners to
the locked position.
Cleaning the Spark Arrestor
1. Allow the engine to cool completely before servicing the spark arrestor.
2. Remove the two screws holding the cover plate which retains the spark arrestor to the muffler.
3. Remove the spark arrestor screen. 4. Carefully remove the carbon deposits from the spark arrestor
screen with a wire brush.

Replacing Fuel Fill Assist LED Batteries
1. Ensure the generator is off and the EZ Start dial is in the “OFF” position.
2. Press down on the fuel light until you hear a click and the light pops up.
3. Remove the screw as shown below and pull the light away from the base while supporting the battery so it does not hang freely and put tension on the battery connector wires.
4. Remove the battery from the battery connectors and replace with new 9V battery.
5. Ensure the battery connector wires are fully tucked inside the battery compartment and not pinched between the top and base of the assembly. Reassemble the assembly and install the screw removed in step #3.
Adjusting the Governor WARNING
Tampering with the factory set governor will void your warranty.

The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty. Contact our Technical Support Team at 1-877-338-0999 for all other service and/or adjustment needs.

5. Replace the spark arrestor if it is damaged. 6. Position the spark arrestor on the muffler and attach with the
screws removed in step 2.
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201242 – 5500W PORTABLE INVERTER GENERATOR
Maintenance Schedule
Follow the service intervals indicated in the following maintenance schedule. Service your generator more frequently when operating in adverse conditions. Contact our Technical Support Team at 1-877-338-0999 to locate the nearest CPE certified service dealer for your generator or engine maintenance needs.
EVERY 8 HOURS OR PRIOR TO EACH USE Check oil level Clean around air intake and muffler
FIRST 5 HOURS (BREAK IN) Change oil
EVERY 50 HOURS OR ANNUALLY Clean air filter Change oil if operating under heavy load or in hot
environments
EVERY 100 HOURS OR ANNUALLY Change oil Clean/adjust spark plug Clean spark arrestor Clean fuel valve filter
EVERY 250 HOURS Clean combustion chamber Check/adjust valve clearance
EVERY 3 YEARS Replace fuel line

• To be performed by knowledgeable, experienced owners or CPE certified service centers.

STORAGE

STORAGE
WARNING
To avoid accidental or unintended ignition of your generator during periods of storage, the following precautions should be followed: ­ When storing the generator make sure the EZ Start dial is
set to the “OFF” position.
Short Term Storage (up to 30 days)
Ethanol blended gasoline in the gasoline tank has a maximum shelf life of up to 1 year with the addition of properly formulated fuel stabilizers and if stored in a cool, dry place. Gasoline in the carburetor, however, may gum up and clog the carburetor if it isn’t used or drained within 2-4 weeks. If using the generator within 2 weeks, follow the steps according to Stopping the Engine section. 1. If not using the generator for 2-4 weeks, begin by making
sure all appliances are disconnected from the generator. 2. Start the generator as instructed in Starting the Engine
section. 3. Turn the EZ Start dial to the “GASOLINE VALVE OFF” position. 4. After the engine stops, turn the EZ Start dial
counterclockwise to the “STOP” position.
Mid Term Storage (30 days ­ 1 year)
Ethanol blended gasoline in the tank has a maximum shelf life of up to 1 year with the addition of a properly formulated fuel stabilizer and stored in a cool, dry place. 1. Be sure all appliances are disconnected from the generator. 2. Add a properly formulated fuel stabilizer to the gasoline tank. 3. Start engine by following directions in the Starting the Engine
section. 4. Run the generator for 10 minutes so the treated gasoline
cycles through the fuel system and carburetor. 5. Turn the EZ Start dial to the “GASOLINE VALVE OFF” position. 6. Let the engine run until fuel starvation has stopped the
engine. 7. After the engine stops, turn the EZ Start dial to the “STOP”
position. 8. After fuel has run out and the engine has stopped, allow the
engine to cool. 9. Remove maintenance cover. 10. Remove the spark plug and pour about a tablespoon of oil into
the cylinder.

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201242 – 5500W PORTABLE INVERTER GENERATOR
11. SLOWLY pull the recoil to rotate the engine to distribute and lubricate the cylinder.
12. Re-install the spark plug and spark plug wire. 13. Re-install the maintenance cover. 14. Clean the generator according to Cleaning the Generator. 15. Store the generator in a cool, dry place out of direct sunlight.
Long Term Storage (more than 1 year)
For storage over 1 year, the gasoline tank and carburetor must be completely drained of gasoline. 1. Be sure all appliances are disconnected from generator. 2. Place inverter on blocks to allow appropriate gasoline
container or pan to slide under inverter. 3. Remove the maintenance cover. 4. Turn the EZ Start dial clockwise to the full “RUN” position. 5. Using a Phillips head screwdriver (not included), rotate drain
screw counterclockwise (3) full turns. Gasoline will drain through clear tubing out underneath the inverter. Make sure draining gasoline empties into an appropriate container.

STORAGE
Removing from Storage
NOTICE
If the generator has been improperly stored for a period longer than 30 days with ethanol blended gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned of ethanol build up. This process involves technically advanced tasks. For assistance please call our Technical Support Team at 1-877-338-0999.
If the gasoline tank and carburetor were properly emptied of all ethanol blended gasoline prior to the generator being stored, follow the below steps when removing from storage.
1. Be sure the EZ Start dial is in the “STOP” position.
2. Add gasoline to the generator according to Add Fuel.
3. Move the EZ Start dial to the “RUN” position.
4. After 5 minutes check the carburetor and air filter areas for any leaking gasoline. If any leaks are found, the carburetor will need to be disassembled and cleaned or replaced. If no gasoline leaks are found, turn the EZ Start dial to the “STOP” position.
5. Check engine oil level and add clean, fresh oil if needed. See Oil Specifications for proper oil type.
6. Check and clear air filter of any obstructions such as bugs or cobwebs. If necessary, clean air filter according to Cleaning the Air Filter.
7. Start the generator according to Starting the Engine.

6. When gasoline stops flowing from the clear tube, rotate drain screw clockwise until tight. Properly dispose of the drained gasoline according to local regulations or guidelines.
7. Turn the EZ Start dial to the “STOP” position.
8. Follow steps 9-15 according to Mid Term Storage.

29

201242 – 5500W PORTABLE INVERTER GENERATOR

SPECIFICATIONS

Generator Specifications
Generator Model ……………………………………. 201242 Start Type …………………………………………… Manual Watts (Starting/Running) ………………………… 5500/4000 AC Volts…………………………………………………. 120 AC Amps @ 120V (Running) …………………………….. 33.3 Volts DC …………………………………………………. 12 DC Amps…………………………………………………… 8 Frequency …………………………………………….. 60 Hz Phase ………………………………………………… Single Grounding Type………………………………. Neutral Floating Weight ……………………………………… 107.9 lb. (49 kg) Length ……………………………………. 24.6 in. (62.5 cm) Width ………………………………………. 19 in. (48.3 cm) Height………………………………………..20.9 in. (53 cm)
Engine Specifications
Model …………………………………………….. YF172IV-2 Displacement …………………………………………. 224 cc Type…………………………………………… 4-Stroke OHV Spark Plug OEM Type………………………………………. NHSP F6RTC Replacement Type…………………. NGK BPR6ES or equivalent Gap …………………………….0.028-0.031 in. (0.7-0.8 mm) Valve Intake Clearance …………….. 0.005-0.007 in. (0.13-0.17 mm) Exhaust Clearance …………… 0.007-0.009 in. (0.18-0.22 mm)
NOTICE
A technical bulletin regarding valve adjustment procedures is available at www.championpowerequipment.com.

SPECIFICATIONS

Oil Specifications
DO NOT OVERFILL. Type…………………………………….. *See following chart Capacity ………………………………… 20.3 fl. oz. (600 ml)

Recommended Engine Oil Type 10W-30

5W-30

10W-40

5W-30 Full Synthetic

°F -20

0

20 40 60 80 100 120

°C -28.9 -17.8 -6.7 4.4 15.6 26.7 37.8 48.9

Ambient temperature

NOTICE
Temperature will affect engine oil and engine performance. Change the type of engine oil used based on temperature shown in the “Recommended Engine Oil Type” table.

Fuel Specifications
Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. DO NOT USE E15 or E85. DO NOT OVERFILL.
Gasoline Capacity ………………………….. 3.7 gal. (14.00 L)
Temperature Specifications
Starting Temperature Range (°F/°C) ……….. 5 to 104/-15 to 40
NOTICE
An important message about temperature: Your product is designed and rated for continuous operation at ambient temperatures up to 104°F (40°C). When needed, it may be operated at temperatures ranging from 5°F (-15°C) to 122°F (50°C) for short periods of time. If exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well- ventilated area and away from doors, windows and vents.

30

201242 – 5500W PORTABLE INVERTER GENERATOR
TROUBLESHOOTING

TROUBLESHOOTING

Problem Engine will not start. Engine starts but runs roughly.
Engine shuts down during operation.

Cause

Solution

No fuel. Faulty spark plug.
Low oil level.
Spark plug wire loose. Fuel valve is closed. EZ Start dial OFF. Old fuel or water in fuel. Flooded with fuel. CO Shield® module has been removed or tampered with. Choke lever in the wrong position. Dirty air filter. Dirty fuel valve. Clogged spark arrestor. Out of fuel.
Low oil level.

Add fuel. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Place generator on a flat, level surface. Attach wire to spark plug. Open fuel valve. Turn EZ Start dial ON. Drain fuel and replace with fresh fuel. Let unit stand for 10 mins.
Re-install module or contact technical support.
Move EZ Start Dial to the RUN position. Clean or replace air filter. Clean the fuel valve. Clean spark arrestor. Fill fuel tank. Fill crankcase to the proper level. Place generator on a flat, level surface. Move generator to an open, outdoor area. Point exhaust away from people and buildings. Move to fresh air and get medical help if sick, dizzy, or weak.

If equipped, when CO Shield® shutoffs occur due to accumulating carbon monoxide (CO) and if the red LED light blinks on the panel.
If equipped, when CO Shield® shutoffs occur due to system fault and if the yellow LED light blinks on the panel. Clogged spark arrestor.

Make sure there are no objects creating obstructions within 5 feet of the generator. Obstructions in the vicinity of the generator may trap carbon monoxide emissions near the generator and cause the engine to shutoff.
If the generator’s exhaust is facing into the wind, the exhaust may be blown back into the generator’s operating area, creating an accumulation of CO emissions and triggering an engine shutoff. To avoid an engine shutoff, turn the generator 45° in either direction to allow the exhaust emissions to blow away from the generator. If engine shutoff events continue, readjust and align the exhaust with the wind direction to blow away from the generator.
Start by confirming yellow LED light blinks when/ if generator shuts off. If CO Shield® continues to sense the fault and shuts off, contact technical support.
Clean spark arrestor.

31

201242 – 5500W PORTABLE INVERTER GENERATOR

TROUBLESHOOTING

Problem

Cause

Engine starts and shuts off right away.

If equipped, when CO Shield® shutoffs occur due to accumulating carbon monoxide (CO) and if the red LED light blinks on the panel.

If equipped, when CO Shield® shutoffs occur due to system fault and if the yellow LED light blinks on the panel.

Both CO Shield® LEDs not blinking 10 times upon start up.

Starting the generator within 1 minute after being manually shutoff, not a CO shutoff event.

Generator cannot supply enough power or overheating.
Engine is running but no AC output.

Generator is overloaded.
Dirty air filter. Choke lever in wrong position. Poor cord connection. Circuit breaker is open. Loose wiring.
AC Overload: Button illuminated red

Engine hunts or falters.

Other. Engine governor defective. Dirty fuel valve. Carburetor is dirty and running lean. Choke lever in wrong position.

Overload.

Repeated circuit breaker tripping.

Faulty power cords or device.

Circuit breaker still too hot.

For other issues and technical support:
Technical Support Team Toll Free 1-877-338-0999 support@championpowerequipment.com
32

Solution Move generator to an open, outdoor area. Point exhaust away from people and buildings. Move to fresh air and get medical help if sick, dizzy, or weak.
Make sure there are no objects creating obstructions within 5 feet of the generator. Obstructions in the vicinity of the generator may trap carbon monoxide emissions near the generator and cause the engine to shutoff.
If the generator’s exhaust is facing into the wind, the exhaust may be blown back into the generator’s operating area, creating an accumulation of CO emissions and triggering an engine shutoff. To avoid an engine shutoff, turn the generator 45° in either direction to allow the exhaust emissions to blow away from the generator. If engine shutoff events continue, readjust and align the exhaust with the wind direction to blow away from the generator. Start by confirming yellow LED light blinks when/ if generator shuts off. If CO Shield® continues to sense the fault and shuts off, contact technical support. Wait 1 minute before trying to restart the generator. The LEDs should then blink ten (10) times. Review load and adjust. See “Connecting Electrical Loads.” Clean or replace air filter. Move EZ Start Dial to the RUN position. Check all connections. Reset circuit breaker. Check all circuit breakers. Inspect and tighten wiring connections. Reduce AC load and press Overload Reset Button until illuminated green. Contact the help line. Contact the help line. Clean the fuel valve. Contact the help line. Move EZ Start Dial to the RUN position. Review load and adjust. See “Connecting Electrical Loads.” Check for damaged, bare or frayed wires. Replace defective device. Let unit sit for 5 mins.

WARRANTY

CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY
Warranty Qualifications
To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.com/register To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of three years (parts and labor) from the original date of purchase and 270 days (parts and labor) for commercial and industrial use. Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.
Do Not Return The Unit To The Place Of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment: Normal Wear Products with mechanical and electrical components need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole. Installation, Use and Maintenance This warranty will not apply to parts and/or labor if the product is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the product’s limits, modified, installed improperly or connected incorrectly to any electrical component. Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE.

Other Exclusions
This warranty excludes:
­ Cosmetic defects such as paint, decals, etc.
­ Wear items such as filter elements, o-rings, etc.
­ Accessory parts such as starting batteries, and storage covers.
­ Failures due to acts of God and other force majeure events beyond the manufacturer’s control.
­ Problems caused by parts that are not original Champion Power Equipment parts.
When applicable, this warranty does not apply to products used for prime power in place of a utility.
Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this product. THIS WARRANTY AND THE ATTACHED U.S. EPA and/or CARB EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE) ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit. This warranty gives you certain legal rights which may change from state to state or province to province. Your state or province may also have other rights you may be entitled to that are not listed within this warranty.
Contact Information
Address Champion Power Equipment, Inc. 12039 Smith Ave. Santa Fe Springs, CA 90670 USA www.championpowerequipment.com Customer Service Toll Free: 1-877-338-0999 info@championpowerequipment.com Fax no.: 1-562-236-9429 Technical Service Toll Free: 1-877-338-0999 tech@championpowerequipment.com EMERGENCY 24 HOUR SUPPORT: 1-562-204-1188

*Except as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S. Environment Protection Agency (EPA) and/or California Air Resources Board (CARB).

CHAMPION POWER EQUIPMENT, INC. (CPE) AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA)
EMISSION CONTROL SYSTEM WARRANTY
Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2023 small off-road engine (SORE) and engine powered equipment. New engines and equipment must be designed, built and equipped, at the time of sale, to meet U.S. EPA regulations for small off-road engines (SORE). CPE warrants the emission control system on your small off-road engine (SORE) and equipment for the period of time listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your equipment.
Your emission control system may include parts such as the carburetor, fuel- injection system, the ignition system, catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine (SORE) at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:
This emission control system is warranted for two years, subject to provisions set forth below. If, during the warranty period, an emission related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:
As the small off-road engine (SORE) owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine (SORE), but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
As the small off-road engine (SORE) owner, you should however be aware that CPE may deny you warranty coverage if your small, off-road engine (SORE) or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine (SORE) to an Authorized CPE service outlet or alternate service outlet as described in (3)(f.) below, CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact:
Champion Power Equipment, Inc. Customer Service 12039 Smith Ave.
Santa Fe Springs, CA 90670 1-877-338-0999
tech@championpowerequipment.com

EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage.
1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off-road engines (SORE) is:
2a. Designed, built and equipped so as to conform to U.S. EPA emissions standards for spark-ignited engines at or below 19 kilowatts.
2b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer’s application for certification for a period of two years.
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:
3a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period.
3b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.
3c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such emissionsrelated part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part.
3d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet.
3e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet.
3f. CPE shall pay for covered emissions warranty repairs at non-authorized service outlets under the following circumstances:
i. The service is required in a population center with a population over 100,000 according to U.S. Census 2000 without a CPE Authorized Service Outlet AND
ii.The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile limitation does not apply in the following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah and Wyoming.
3g. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty.
3h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand for such emission-related parts.
3i. Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation.
3j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part.

EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine)

Systems covered by this warranty
Fuel Metering System Air Induction System Ignition System Exhaust System Miscellaneous Parts Evaporative Emissions

Parts Description
Fuel regulator, Carburetor and internal parts Air cleaner, Intake manifold Spark plug and parts, Magneto ignition system Exhaust manifold, catalytic converter Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems. Fuel Tank, Fuel Cap, Fuel Line (for liquid fuel and fuel vapors), Fuel Line Fittings, Clamps, Pressure Relief Valves, Control Valves, Control Solenoids, Electronic Controls, Vacuum Control Diaphragms, Control Cables, Control Linkages, Purge Valves, Gaskets, Vapor Hoses, Liquid/Vapor Separator, Carbon Canister, Canister Mounting Brackets, Carburetor Purge Port Connector

TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Alternate service locations defined in Section (3)(f.) above must be approved by CPE prior to service. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call Customer Service at Champion Power Equipment, Inc.
Champion Power Equipment, Inc. 12039 Smith Ave.
Santa Fe Springs, CA 90670 1-877-338-0999
Attn.: Customer Service tech@championpowerequipment.com

References

• Take Your Generator Outside

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