MAGNAFLOW D-00095296-000 Nissan Frontier Overland Installation Guide

: June 13, 2024
: MAGNAFLOW

Table of Contents

BILL OF MATERIALS
HARDWARE KIT
MINIMUM REQUIRED TOOLS
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MAGNAFLOW D-00095296-000 Nissan Frontier Overland Installation Guide

BILL OF MATERIALS

Product Overawe

INLET PIPE
Y-PIPE ASSY
MUFFLER ASSY
NDT CHAMBER
OVER AXLE PIPE
TAIL PIPE ASSY

WEAR SAFTEY GLASSES

READ INSTRUCTIONS THOROUGHLY BEFORE INSTALLING PRODUCT

SHOP SUPPLIES:

SPRAY LUBRICANT
To ease removal of existing exhaust components (especially on older vehicles) spray penetrating lubricant on all fasteners and hangers/insulators that will be loosened or removed and let soak before disassembly

HARDWARE KIT

[5] 2.50′ Clamp
[1] MF Block Off Pipe

MINIMUM REQUIRED TOOLS

13,15 mm

Hanger Tool (Or Pry Bar)

MAGNAFLOW RECOMMENDS PROFESSIONAL INSTALLATION ON ALL THEIR PRODUCTS

WARNING: When working on, under, or around any vehicle exercise caution. Please allow the vehicle’s exhaust system to cool before removal, as exhaust system temperatures may cause severe burns. If working without a lift always consult vehicle manual for correct lifting specifications. Always wear safety glasses and ensure a safe work area. Serious injury or death could occur if safety measures are not followed.

ATTENTION: Always install any supplied band or U-bolt clamps to the proper torque specifications of 40 45 ft-lb for band clamps and 30-35 ft-lb for U-bolt clamps. Over tightening will result in the clamps breaking and will NOT be warranted by Magna Flow.

Step 1. Remove the OEM system by first unbolting both inlet assemblies from the front catalytic converters.

Step 2. Next, loosen all factory pipe clamps and disengage the welded hangers from the rubber isolators. Retain all mounting hardware as it will be needed to mount your new MAGNAFLOW system.

Step 3. Begin installing your new system by loosely attaching the Inlet Pipe Assembly to the drivers side catalytic converter outlet using the OEM hardware. Loosely slip the inlet of the Y-Pipe Assembly over the Inlet
Pipe outlet and loosely secure with the supplied clamp. Loosely secure the Y-Pipe flange to the passengers side catalytiic converter using the OEM hardware.

bInstall the Muffler Assembly by engaging the welded hangers to the rubber isolators. The system comes with the option of using the NDT chamber or the Block Off Cap for a more aggressive exast note. Loosely attach the Muffler Assembly inlet to the YPipe outlet using the supplied clamp.

Step 5. Loosely install the Over Axle Pipe and
Tail Pipe Assembly using the supplied clamps.

Step 6. Once a final position has been chosen for the new exhaust system, evenly tighten all clamps from front to rear using the torque specification on page one of these instructions. Inspect all flasteners after 25-50 miles of operation. Re-tighten if necessary.