MAGNAFLOW 19604 Toyota Tundra Overland Cat Back Instruction Manual
- June 13, 2024
- MAGNAFLOW
Table of Contents
MAGNAFLOW 19604 Toyota Tundra Overland Cat Back Instruction Manual
Installation Instruction
BILL OF MATERIALS:
- INLET ASSY P/S.
- INLET ASSY D/S.
- EXT. PIPE.
- MUFFLER ASSY.
- OVER AXLE PIPE.
- TAILPIPE ASSY.
WEAR SAFTEY GLASSES
READ INSTRUCTIONS THOROUGHLY BEFORE INSTALLING PRODUCT
SHOP SUPPLIES:
SPRAY LUBRICANT
To ease removal of existing exhaust components (especially on older vehicles) spray penetrating lubricant on all fasteners and hangers/insulators that will be loosened or removed and let soak before disassembly.
13mm
Hanger Tool
(Or Pry Bar)
MAGNAFLOW RECOMMENDS PROFESSIONAL INSTALLATION ON ALL THEIR PRODUCTS
WARNING: When working on,
under, or around any vehicle exercise caution. Please allow the vehicle’s
exhaust system to cool before removal, as exhaust system temperatures may
cause severe burns. If working without a lift always consult vehicle manual
for correct lifting specifications. Always wear safety glasses and ensure a
safe work area. Serious injury or death could occur if safety measures are not
followed.
ATTENTION: Always install any supplied band or U-bolt clamps to the proper torque specifications of 40-45 ft-lb for band clamps and 30-35 ft-lb for U-bolt clamps. Over tightening will result in the clamps breaking and will NOT be warranted by Magna Flow.
**
Step 1:** To remove the OE exhaust system, loosen fasteners at the inlet flanges (2) where they connect to the catalytic converters. Working front to rear disengage the hangers from the rubber insulators, remove the remaining fasteners at flange junctions and drop the system. (Retain the Inlet fasteners, gaskets and rubber insulators as they will be used to install your new system.)
Step 2: Begin Installation of the new Magna Flow system by attaching Passenger side Inlet Assembly using the OE fasteners and gaskets. Next install the Driver side in a similar fashion (using OE fasteners) and using a supplied 2.50″ clamp attach it to the Passenger side inlet. (Leave all clamps and fasteners loose until final adjustment for fit.)
Step 3: At this point if you are installing the Magna Flow exhaust system
on a Long Bed vehicle you will need to install the 15″ Extension Pipe using
the supplied 3.00″ clamp.(The short bed does not require this pipe).Next
install the Muffler Assembly using the supplied 3.00 clamp and fit the hangers
into the rubber insulators.
Step 4: This exhaust system is configured to allow the user to tune the
sound. For a more moderate exhaust tone install the 4.00 x .6.00″ NDT (No
Drone Technology) Chamber (as shown) using the suppled 2.50″ clamps. For a
more aggressive sound block the Muffler outlet with the supplied MF logo’d
cap.
Step 5: Next, attach the Over axle pipe to the muffler Assembly and
loosely tighten.
Step 6: Using the OE rubber insulators install the tailpipe assemblies to
the Over Axle Pipe fitting the hangers into the installed hanger brackets.
Step 7: Once a final position has been chosen for the new exhaust system,
evenly tighten all clamps from front to rear using the torque specifications
on page one of the instructions. Inspect all fasteners after 25-50 miles of
operation and re-tighten if necessary.
MAGNAFLOW: 1901 Corporate Centre Dr – Oceanside, CA 92056 |
1(800)990-0905
Technical Support: 1(800) 959-9226 | Email:
[email protected]