GO RHINO 24375T BR11 Bumper Replacement Installation Guide
- June 13, 2024
- GO RHINO
Table of Contents
INSTALLATION INSTRUCTIONS
PART NO.
● 24375T
PRODUCT DESCRIPTION:
● BR11 BUMPER REPLACEMENT
APPLICATION:
● FORD F-250 & F-350 SUPER DUTY
EXCLUDES MODELS WITH ADAPTIVE
CRUIS CONTROL
PRODUCT SAFETY & LEGAL DISCLAIMER
- IMPORTANT READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING, FAILURE TO DO SO MAY CAUSE PERSONAL INJURY OR DAMAGE TO PRODUCT AND/OR PROPERTY.
- Review the product package and contents prior to beginning the installation. Take care when opening the packaging and removing items. If a return is needed you will want to return the product in its original packaging if possible.
- This instruction guide is provided as a GENERAL installation guide, some vehicles vary dimensionally and may require additional steps.
- Test fit the product on the vehicle prior to any third party modifications and or finishing. The manufacturer and/or distributors do not accept responsibility for third party charges, labor and or third part replacement modifications. Some modifications may void the factory warranty.
- Exercise due-diligence when installing this product. The manufacturer and distributors of this product do not accept any responsibility for vehicle damage or personal injury resulting from the installation of this product. Careless installation and operation can result in serious injury or equipment damage.
- This product is for general off-road use. All liability for installation and use rests with the owner/operator.
- INSTALLER: Once installation is complete, please return this guide along with other documentation included in this product back to the consumer for future reference. The manufacturer/distributors of this product do not guarantee this particular version will be available at a later date.
INJURY HAZARD
Please complete a shop and tool inspection prior to beginning the
installation.
- Always make sure you have a clean, dry and well lit work area.
- Always remove jewelry, loose fitting clothing and wear protective gloves and eye protection.
- Always use extreme caution when jacking or raising a vehicle for work. Set the emergency brake and use tire/wheel blocks and jack stands. Refer to the vehicle manufacturer hand book. Utilize the vehicle manufacturers designated lifting points.
- Always use appropriate and adequate care in lifting parts during disassembly and installation. Seek help in lifting heavy or large items into place. Utilize jacks and or lifting devices when available.
- Always insure products are secure during disassembly and installation.
- Always wear eye protection and take steps to protect any exposed skin during the installations. Drilling, cutting and grinding plastic and metal may create flying particles that can cause injury.
- Always use extreme caution when drilling, cutting and or grinding on a vehicle. Thoroughly inspect the area to be drilled, on both sides of material, prior to modification and relocate any objects that may become damaged.
- Always assemble and tighten all fasteners per the installation instructions.
- Always route electrical cables carefully. Avoid moving parts, parts that may become hot and rough or sharp edges.
- Always insulate and protect all exposed wiring and electrical connections.
MAINTENANCE AND CARE
- Always perform regular inspections and maintenance on mounts and related fasteners.
- Periodically check and tighten all fasteners.
- Stripped, fractured, or bent fasteners must be replaced.
- After washing the vehicle make sure to fully dry all surfaces.
- In areas with cold temperatures make sure to wash the product often to remove harmful materials used on road ways.
- Never use abrasive cleaners or polish compounds. Clean with a gentle soap and water. If you use wax use a non-abrasive automotive wax such as pure carnauba wax.
WARNING
Some products have been designed to work together with factory rear sensor
systems, factory forward facing sensor systems and factory air bags.
- Installation of some of these products may alter the factory sensor system performance.
- Factory sensors may read shackles or hooks protruding from the fairlead and or tow hooks.
- All sensor testing is completed by Go Rhino Products and or third party testing labs on modified vehicles.
- Sensor sensitivity, factory sensor housing, orientation, and operating conditions are all variables that will influence functionality of the sensors.
- Installation of some product may effect the factory air bag systems.
- Some products allow the use of third party products such as winches, shackles, hooks, etc. Follow the respective manufacturers operating instructions for use with our products.
- Make sure to fully understand the product, it’s intended use and operation prior to use.
- Above all… be safe!
PARTS INCLUDED IN THIS LIST:
ITEM| QTY.| DESCRIPTION| ITEM| QTY.|
DESCRIPTION| ITEM| QTY.| DESCRIPTION
---|---|---|---|---|---|---|---|---
1| 1| Frame Bracket (driver)| 10| 2| Vent Covers (pre installed)| 19| 6| 1/2″
x 1 1/2″ Carriage Bolt
2| 1| Frame Bracket (passenger)| 11| 2| Light Pod Plates (pre installed)| 20|
36| 1/2″ Flat Washer
3| 1| Auxiliary Bracket (driver)| 12| 1| Light Pod Plates (pre installed)| 21|
26| 1/2″ Lock Washer
4| 1| Auxiliary Bracket (passenger)| 13| 6| 3/8″ x 1 114″ Hex Bolt| 22| 16|
1/2″ Hex Nut
5| 1| Support Bracket (driver)| 14| 12| 3/8″ Flat Washer| 23| |
6| 1| Support Bracket (passenger)| 15| 6| 3/8″ Lock Washer| 24| |
7| 1| License Plate Bracket| 16| 6| 3/8″ Hex Nut| 25| |
8| 1| Bumper Shell| 17| 12| 1/2″ x 1 1/2″ Hex Bolt| 26| |
9| 1| Winch Tray| 18| 8| 1/2″ x 2″ Hex Bolt| | |
Go Rhino recommends you, the installer, read this installation instruction manual from front to back before installing the product. You may also click here to view an installation video or visit http://www.gorhino.com /Installation-Videos.
TOOLS NEEDED FOR INSTALLATION:
- 15mm, 18mm, 7/16”, 9/16” & 3/4” Sockets
- 15mm, 18mm, 7/16”, 9/16” & 3/4” Wrenches
- Slotted Blade Screw Driver
- 5/32” Hex Key
- Ratchet, Ratchet Extensions & Swivel Joint Adapter
ESTIMATED TIME FOR INSTALLATION: 2 Hour
If you need installation service for your new product, call the authorized
distributor from whom you purchaproduct or an authorized installation service
company which can be found by calling toll free
1-888-427-4466
OEM Bumper Removal
Step-1 Open the hood and disconnect the vehicle battery or batteries.
Step-2 If the vehicle has these options or equipment.
Fog Lights
Unplug the fog light wiring harness and remove the plastic fastener securing
the wiring harness to the bumper.
Engine Block Heater
Remove the plastic fastener securing the power cord to the bumper. tep-3 Using
a 15mm socket and ratchet remove the bolts (2) per side securing the OEM
bumper side supports to the frame, body mount bracket, (FIGURE-1).
Step-3 Using a 15mm socket and ratchet remove the bolts (2) per side
securing the OEM bumper side supports to the frame, body mount bracket,
(FIGURE-1).
Step-4 Remove the two plastic covers from around the tow hooks by unclipping the two top clips,0 (FIGURE-2).
Step-5 Using an 18mm socket and ratchet remove the bolts (4) per side around the tow hooks securing the OEM bumper to the bumper brackets,(FIGURE 3). With assistance, remove the OEM bumper from the vehicle and set it aside.
Step-6 Using an 18mm socket and ratchet remove the bolts (4) per side securing the tow hook and bumper bracket assembly to the frame, (FIGURE 4).
Step-7 Using an 18mm socket and ratchet remove the nuts and paired bolts securing the under rider guards to the frame rails, (FIGURE 5). Retain the nuts and paired bolts as they will be used for installation of the frame brackets.
BR10 Bumper Installation
Step-1 Install the driver’s side frame bracket by positioning the bracket
over the top and side of the frame. Align the holes and secure the frame
bracket to the side of the vehicle frame using one of the OEM paired bolts and
nuts, (FIGURE-1). Leave the nuts and paired bolts loose for final adjustment.
Repeat this step to install the passenger side frame bracket.
Step-2 Install the driver’s side auxiliary bracket by positioning the auxiliary bracket on top of the rame bracket, align the holes and secure the auxiliary bracket and frame bracket to the frame using (4) 1/2” x 2” hex bolts (8) 1/2” flat washers, (3) 1/2” lock washers and (4) 1/2” hex nuts. Leave the nuts and bolts loose for final adjustment, (FIGURE 2). Repeat this step to install the passenger side auxiliary bracket.
Step-3 Position the bottom of the winch tray on top of the frame brackets. Align the holes and secure the winch tray to each auxiliary bracket using (2) ½” x 1 ½” hex bolts, (2) ½” flat washers and (2) ½” lock washers, (FIGURE 3) and to each frame bracket using (3) ½” x 1 ½” carriage bolts, (3) ½” flat washers, (3) ½” lock washers and (3) ½” hex nuts, (FIGURE 4). Leave the nuts and bolts loose for final adjustment.
Note: If you are installing a winch, place the winch in the winch tray
and refer to the winch manufacturer’s instructions for installation. Do not
install the fairlead at this time.
Step-4 The pre-installed Mesh Vent Covers need to be removed using hand
tools to slowly remove the bolts. Using an air assisted impact or ratchet will
damage the bolt threads and Rubber Rivet-Nut assembly in the bumper shell.
Step-5 With assistance lift the bumper shell up to the vehicle, align the
holes in the bumper shell brackets with the auxiliary brackets, and weld nuts
on the winch tray. Secure the bumper shell bracket and auxiliary bracket to
each side of the winch tray using (3) ½” x 1 1/2” hex bolts, (3) ½” lock
washers and (3) ½” flat washers, (FIGURE 5). Leave the bolts loose for final
adjustment.
Step-6 Align the (2) holes in the bottom of the passenger side support bracket with the slot hole in the frame bracket used for attachment of the OEM bumper support bracket, and secure the passenger side support bracket to the frame using (2) 3/8” x 1 ¼” hex bolts, (2) 3/8” lock washers and (4) 3/8” flat washers and (2) 3/8” hex nuts. Attach the opposite end of the support bracket to the bumper shell bracket using (1) ½” x 1 ½” hex bolt, (1) ½” lock washer, (2) ½” flat washers and (1) ½” hex nut, (FIGURE 6 & 7). Repeat step to install the driver side support bracket.
Step-7 With assistance, adjust and hold the bumper shell visual alignment
position, then tighten all factory and supplied nuts and bolts.
Step-8 If installing a winch, install the roller fairlead to the bumper
shell at this time. Refer to the winch manufacturer’s instructions for
installation. If installing an optional light bar, install the light bar to
the bumper replacement at this time. Refer to the light bar instructions for
installation.
Step-9 Re-install the passenger and driver side front vent covers to the bumper shell using the ¼” x 1” button head bolts, ¼” plastic flat washers and ¼” rubber rivet-nuts removed in step 4, (FIGURE 9).
Step-10 If your state law requires a front license plate, attach the license plate bracket to the holes in the face of the bumper shell, using the supplied 3/8” bolts, washers and nuts. If installing a winch, attach the license plate directly to the holes in the hitch cover, (FIGURE 9).
Remember to check and retighten all factory and supplied nuts and bolts periodically.
LIMITED WARRANTY
Go Rhino warrants to Buyer that for a period of five (5) years from the date
of shipment of the product(s) (“Warranty Period”) for black finishes and
chrome finishes, that such products will materially conform to the
specifications set forth in Go Rhino’s specifications in effect as of the date
of shipment(s) and will be free from material defects in material workmanship.
Go Rhino warrants to Buyer that for the life of the product(s) from the date
of shipment of the product(s) (“Warranty Period”) for polished stainless steel
finished products purchased after April 2004, that such products will
materially conform to the specifications set forth in Go Rhino’s
specifications in effect as of the date of shipments and will be free from
material defects in material workmanship.
Warranty claims must be accompanied with the original invoice and photos of
the product. It is the customer’s responsibility to clean regularly and
protect finish with regular applications of a nonabrasive polish that is
compatible with the product’s finish.
This warranty covers the cost of the product only and does not include the
cost of removal, installation, third party modifications or shipping of the
product. In no event shall Go Rhino be liable to buyer or any third party for
any damage or harm caused by the product or use thereof, regardless of weather
such damages were foreseeable and whether or not Go Rhino has been advised of
the possibility of such damages, not withstanding the failure of any agreed or
other remedy of its essential purpose. This warranty is void if the product
shows signs of alteration, misuse, mishandling, improper care, neglect,
improper application and/or damage due to improper installation.
With respect to any such product(s) during the limited warranty period, Go
Rhino shall, in its sole discretion, either: (i) provide a one-time repair or
replacement of such products (or the defective part) or (ii) credit or refund
the price of such products at the pro rata contract rate provided that, if Go
Rhino so requests, Buyer shall, at Go Rhino’s expense, return such product(s)
to Go Rhino. The remedies shall be the Buyer’s sole and exclusive remedy and
Go Rhino’s entire liability for any breach of the limited warrant(ies).
Go Rhino disclaims all other warranties except to the extent that any such
warranty cannot be validly disclaimed under applicable law.
Finish Limited Warranty:
Limited lifetime on stainless steel products (after April 2004)
5 year warranty on black powder coat products
5 year warranty on chrome products
This warranty does not cover exposed welds
Finish warranty covers peeling, flaking, or cracking. Washing all finishes
regularly with car wash soap and rinsing well with water is the best method
for maintaining the finish on your products. You must also protect the finish
with nonabrasive automotive wax on a regular basis. The use of any compound
which contains abrasives becomes a self-defeating exercise as the compound
scratches the finish and opens it to corrosion. The use of harsh chemicals
used to remove bugs and tar may also cause the finish to fail and should be
avoided.
If you are unsatisfied with your purchase please contact the establishment you
purchased the product from.
If you need to place a warranty claim or need assistance, the Go Rhino
customer service team will answer any questions you may have. Please contact
the Go Rhino customer service team at
1-888-427-4466 during normal business
hours Monday thru Friday 7 am to 5 pm PST. You may also email
warranty@gorhino.com. In order to better serve
you please provide a copy of the original invoice / receipt, a photo of the
issue you are experiencing and a photo of the vehicle the product is installed
on.
All warranty returns must have an approved RGA number. The RGA number must be
clearly marked on the exterior of the return package. All approved warranty
returns must be shipped to Go Rhino Products, 1002 Carriers Drive, Laredo,
Texas 78045.
PRODUCT REGISTRATION
Please remember to register your new purchase. You may register your product at www.gorhino.com. Registering your product may help speed any future warranty or customer service inquiries.
Thank you again for purchasing from Go Rhino Products
Please take a few minutes to view additional products for your vehicle and
more at GORHINO.com
These installation instructions are available on the Go Rhino web site along
with installation videos for
many of our products.
www.gorhino.com www.bigcountryauto.com www.gorhinopd.com
© 2016 Go Rhino Products. All rights reserved
Documents / Resources
| GO
RHINO 24375T BR11 Bumper
Replacement
[pdf] Installation Guide
24375T BR11 Bumper Replacement, 24375T, BR11 Bumper Replacement, Bumper
Replacement, Replacement
---|---
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>