Nabertherm B500 Series Kiln Top 60 W Controller Instruction Manual
- June 13, 2024
- Nabertherm
Table of Contents
- B500 Series Kiln Top 60 W Controller
- Product Information:
- Product Usage Instructions:
- 1. Turning on the Controller/Furnace:
- 2. Turning off the Controller/Furnace:
- 3. Basic Functions:
- 4. Entering a New Program (Program Table):
- 5. Stand-By Mode:
- 6. Saving Data on a USB Flash Drive with NTLog:
- 7. Saving Process Data and Managing Programs with VCD Software
- 8. Connecting to the MyNabertherm App:
- 9. Troubleshooting:
B500 Series Kiln Top 60 W Controller
Product Information:
This user manual is for the Nabertherm Controller models B500,
B510, C540, C550, P570, and P580. The manual provides operating
instructions and safety guidelines for these controllers. The
manual is available in English and was last revised in July 2022.
Nabertherm is a German manufacturer known for producing
high-quality products.
Product Usage Instructions:
1. Turning on the Controller/Furnace:
To turn on the controller/furnace, follow these steps:
-
Ensure that the power supply to the controller is
connected. -
Press the power button located on the controller panel.
2. Turning off the Controller/Furnace:
To turn off the controller/furnace, follow these steps:
-
Make sure that any ongoing processes or programs are
stopped. -
Press and hold the power button for a few seconds until the
controller/furnace powers off.
3. Basic Functions:
The controller offers several basic functions for operating the
furnace. These functions include:
- Setting temperature and time parameters
- Starting and stopping programs
- Monitoring and adjusting process parameters
4. Entering a New Program (Program Table):
To enter a new program into the controller’s program table,
follow these steps:
-
Select the program table menu option on the controller.
-
Use the controller’s interface to input the desired temperature
and time settings for each step of the program. -
Save the program in the controller’s memory.
5. Stand-By Mode:
The controller has a stand-by mode that allows it to conserve
energy when not in use. To activate stand-by mode, follow these
steps:
- Press the stand-by button on the controller.
- The controller will enter stand-by mode, and the display will
turn off.
6. Saving Data on a USB Flash Drive with NTLog:
To save data from the controller onto a USB flash drive using
NTLog, follow these steps:
-
Connect a USB flash drive to the USB port on the
controller. -
Select the data saving option in the information menu.
-
Follow the prompts on the controller’s interface to save the
desired data onto the USB flash drive.
7. Saving Process Data and Managing Programs with VCD Software
(Option):
If you have the VCD software option, you can save process data
and manage programs using the software. Follow the instructions
provided with the VCD software for installation and usage.
8. Connecting to the MyNabertherm App:
The controller can be connected to the MyNabertherm App for
remote monitoring and control. Follow the instructions provided
with the app to connect the controller to your mobile device.
9. Troubleshooting:
If you encounter any issues or problems with the controller or
furnace, refer to the troubleshooting section of the manual for
possible solutions.
Operating Instructions
Controller B500/B510 C540/C550 P570/P580
M03.0022 ENGLISCH Original instructions
www.nabertherm.com
Made in Germany
Copyright © Copyright by Nabertherm GmbH Bahnhofstrasse 20 28865 Lilienthal
Federal Republic of Germany
Reg: M03.0022 ENGLISCH Rev: 2022-07 No responsibility is accepted for the
correctness of this information. We reserve the right to make technical
alterations.
2
1 Introduction ……………………………………………………………………………………………………………………………………….. 6
2 Warranty and Liability ……………………………………………………………………………………………………………………….. 7 2.1
General……………………………………………………………………………………………………………………………………………. 7 2.2 Ambient
Conditions ………………………………………………………………………………………………………………………….. 8 2.3 Disposal
………………………………………………………………………………………………………………………………………….. 8 2.4 Product
Description ………………………………………………………………………………………………………………………….. 8 2.5 Defined
Application………………………………………………………………………………………………………………………….. 9 2.6 Symbols Used
in this Manual …………………………………………………………………………………………………………….. 9
3 Safety ……………………………………………………………………………………………………………………………………………….. 12
4 Operation …………………………………………………………………………………………………………………………………………. 13 4.1
Turning on the Controller/Furnace ……………………………………………………………………………………………………. 13
4.2 Turning off the Controller/Furnace …………………………………………………………………………………………………….
13
5 Construction of the Controller …………………………………………………………………………………………………………… 14
5.1 Arrangement of the Individual Modules of the Controller
……………………………………………………………………. 14 5.2 Areas of the User Interface
………………………………………………………………………………………………………………. 14 5.2.1 Menu Bar
……………………………………………………………………………………………………………………………….. 15 5.2.2 “Small Segment
Player” …………………………………………………………………………………………………………… 16 5.2.3 “Large Segment
Player” …………………………………………………………………………………………………………… 17 5.2.4 Status Bar
……………………………………………………………………………………………………………………………….. 18
6 Features of the Controller………………………………………………………………………………………………………………….. 18
7 Operating Instructions Summary B500/B510/C540/C550/P570/P580
…………………………………………………… 21 7.1 Basic
Functions………………………………………………………………………………………………………………………………. 21 7.2 Entering a
New Program (Program Table) …………………………………………………………………………………………. 24
8 Overview Pictures……………………………………………………………………………………………………………………………… 28 8.1
“Furnace” Overview (No Active Program)…………………………………………………………………………………………. 28
8.2 “Furnace” Overview (Active Program) ………………………………………………………………………………………………
29
9 Stand-By Mode …………………………………………………………………………………………………………………………………. 31
10 Displaying, Entering or Changing Programs……………………………………………………………………………………….
31 10.1 Program Overview ………………………………………………………………………………………………………………………….. 32
10.2 Display and Start Programs ……………………………………………………………………………………………………………… 33
10.3 Assign and Manage Program Categories …………………………………………………………………………………………….
34 10.4 Enter Programs ………………………………………………………………………………………………………………………………. 36
10.5 Preparing Programs on a PC with NTEdit
………………………………………………………………………………………….. 44 10.6 Managing Programs (Delete/Copy)
…………………………………………………………………………………………………… 45 10.7 What is a Holdback?
……………………………………………………………………………………………………………………….. 46 10.8 Changing a Running
Program…………………………………………………………………………………………………………… 47 10.9 Performing Segment
Jumps ……………………………………………………………………………………………………………… 48
11 Setting the Parameters ………………………………………………………………………………………………………………………. 48
11.1 “Settings” Overview ……………………………………………………………………………………………………………………….. 48
11.2 Measurement Range Calibration……………………………………………………………………………………………………….. 49
11.3 Control Parameters …………………………………………………………………………………………………………………………. 53
11.4 Properties of the Controls ………………………………………………………………………………………………………………… 54
11.4.1 Smoothing………………………………………………………………………………………………………………………………. 55 11.4.2
Heating Delay …………………………………………………………………………………………………………………………. 56
3
11.4.3 Manual Zone Control ……………………………………………………………………………………………………………….. 57
11.4.4 Integrating the actual value as setpoint for the program start
…………………………………………………………. 58 11.4.5 Controlled Cooling
(option)………………………………………………………………………………………………………. 59 11.4.6 Start-Up Circuit
(Output Limit) …………………………………………………………………………………………………. 61 11.4.7 Self
Optimization …………………………………………………………………………………………………………………….. 62 11.4.8 Charge
Control………………………………………………………………………………………………………………………… 64 11.4.9 Setpoint
Offsets for Zones ………………………………………………………………………………………………………… 67 11.4.10 Holdback
…………………………………………………………………………………………………………………………….. 68 11.5 User
Administration………………………………………………………………………………………………………………………… 68 11.6
Controller Lock and Operation Lock …………………………………………………………………………………………………. 72
11.7 Permanent Lock (Operation Lock) …………………………………………………………………………………………………….
72 11.7.1 Locking the Controller While a Program is Running
……………………………………………………………………. 73 11.8 Configuring the Extra
Functions……………………………………………………………………………………………………….. 74 11.9 Hide or Rename
Extra Functions ………………………………………………………………………………………………………. 74 11.9.1 Manually
Operating Extra Functions During a Running Heating Program ………………………………………. 75
11.9.2 Manually Operating Extra Functions According a Heating Program
………………………………………………. 76 11.10 Alarm Functions
…………………………………………………………………………………………………………………………. 77 11.10.1 Alarms (1 and 6)
………………………………………………………………………………………………………………….. 77 11.10.2 Acoustic Alarm
(Option) ………………………………………………………………………………………………………. 79 11.10.3 Gradient
monitoring……………………………………………………………………………………………………………… 80 11.10.4 Examples of
Alarm Configuration ………………………………………………………………………………………….. 81 11.11 Network
Failure Behavior Settings………………………………………………………………………………………………… 83 11.12 System
Settings…………………………………………………………………………………………………………………………… 84 11.12.1 Setting
Date and Time ………………………………………………………………………………………………………….. 84 11.12.2 Setting
the Date and Time Formats…………………………………………………………………………………………. 84 11.12.3
Language Setting …………………………………………………………………………………………………………………. 85 11.12.4
Setting Display Brightness…………………………………………………………………………………………………….. 86 11.12.5
Change Temperature Unit (°C/°F) ………………………………………………………………………………………….. 86
11.12.6 Setting the Interface ……………………………………………………………………………………………………………… 87
11.12.7 Setting the Wi-Fi Interface…………………………………………………………………………………………………….. 90
11.13 Importing and Exporting Process Data, Programs and
Parameters……………………………………………………… 91 11.14 Registering Modules
……………………………………………………………………………………………………………………. 94 11.15 Activating an Air
Recirculator ………………………………………………………………………………………………………. 95
12 Information Menu …………………………………………………………………………………………………………………………….. 95
13 Process Documentation ……………………………………………………………………………………………………………………… 97 13.1
Saving Data on a USB Flash Drive with NTLog ………………………………………………………………………………….
97 13.2 Saving Process Data and Managing Programs with VCD Software (Option)
………………………………………… 101
14 Connecting to the MyNabertherm App ……………………………………………………………………………………………..
101 14.1 Troubleshooting ……………………………………………………………………………………………………………………………. 106
15 Communication with the Controller ………………………………………………………………………………………………….
106 15.1 Communication with Superordinate Systems via Modbus TCP
…………………………………………………………… 106 15.2 Web Server
………………………………………………………………………………………………………………………………….. 106 15.3 Retrofitting a
Communication Module …………………………………………………………………………………………….. 109 15.3.1 Scope of
Delivery ………………………………………………………………………………………………………………….. 109 15.3.2 Installing a
Communications Module ……………………………………………………………………………………….. 109
4
16 Over-Temperature Limiter with Manual Reset (Additional Equipment)
……………………………………………. 111 17 Potential-Free Contact to Switch On an External
Device and Receive Monitoring Signals (Option) ……. 111 18 Error Messages and
Warnings …………………………………………………………………………………………………………. 112
18.1 Error Messages of the Controller ……………………………………………………………………………………………………..
112 18.2 Warnings of the Controller
…………………………………………………………………………………………………………….. 114 18.3 Malfunctions of the
Switchgear ………………………………………………………………………………………………………. 117 18.4 Controller Check
List…………………………………………………………………………………………………………………….. 118 19 Specifications
………………………………………………………………………………………………………………………………….. 120 19.1 Type Plate
……………………………………………………………………………………………………………………………………. 122 20
Cleaning………………………………………………………………………………………………………………………………………….. 122 21
Maintenance and Spare Times …………………………………………………………………………………………………………. 122 21.1
Replacing a Controller …………………………………………………………………………………………………………………… 123 21.2
Removing the Controller Modules…………………………………………………………………………………………………… 123 21.3
Installing the Controller Module……………………………………………………………………………………………………… 124 22
Electrical Connections……………………………………………………………………………………………………………………… 124 22.1
Controller Module…………………………………………………………………………………………………………………………. 124 22.2
Power Line Requirements………………………………………………………………………………………………………………. 125 22.3
General Connection ………………………………………………………………………………………………………………………. 125 22.4
Furnaces up to 3.6 kW Replacement for B130, B150, B180, C280, P330 to
12.2008 ………………………….. 126 22.5 Furnaces up to 3.6 kW Replacement for B130,
B150, B180, C280, P330 from 01.2009 ………………………. 127 22.6 Furnaces, Single-Zone
3.6 kW with Semi-Conductor Relay or Protection …………………………………………. 128 22.7 Furnaces > 3.6 kW with 2 Heating Circuits ………………………………………………………………………………………. 129 23 Nabertherm Service…………………………………………………………………………………………………………………………. 130 24 For Your Notes ……………………………………………………………………………………………………………………………….. 131
5
1 Introduction
Dear Customer, Thank you for choosing a quality product from Nabertherm GmbH. With this system, you have selected a product which is tailored specifically to your manufacturing and production conditions and of which you can be justifiably proud. This product is characterized by: · Easy operation · LCD display with touch function · Rugged construction · For use near machinery · All Nabertherm controllers can be extended with an optional Ethernet interface · Option for app connection Your Nabertherm Team
Note
These documents are intended only for buyers of our products and may not be
copied or disclosed to third parties without our written consent.
(Law governing copyright and associated protective rights, German Copyright
Law from Sept. 9, 1965) Protective Rights
Nabertherm GmbH owns all rights to drawings, other documents and
authorizations, also in case of applications for protective rights.
6
2 Warranty and Liability
§
As regards warranty and liability, the normal Nabertherm warranty terms apply,
unless individual terms and conditions have been agreed. However, the
following conditions also apply:
Warranty and liability claims for personal injury or damage to property shall
be excluded if they are attributable to one or more of the following causes:
· All persons involved in operation, installation, maintenance, or repair of
the furnace must have read and understood the operating instructions. No
liability will be accepted for damage or disruption to operation resulting
from non-compliance with the operating instructions.
· Not using the furnace as intended
· Improper installation, start-up, operation, or maintenance of the furnace,
· Operation of the furnace with defective safety equipment or improperly
installed or non-functioning safety and protective equipment
· Not observing the information in the operating instructions with respect to
transportation, storage, installation, start-up, operation, maintenance, or
equipping the furnace
· Making unauthorized changes to the furnace
· Making unauthorized changes to the operating parameters
· Making unauthorized changes to the parameterization, the settings, or the
program
· Nabertherm accepts absolutely no liability for damage caused by using parts
that are not original Nabertherm parts. Original parts and accessories are
designed especially for Nabertherm furnaces. Replace parts only with original
Nabertherm parts. Otherwise the warranty will be void.
· Catastrophes due to third-party causes and force majeure
· Nabertherm accepts no liability that the controller is free of errors.
Purchasers are responsible for ensuring that they make the right choice and
also for the consequences of using the controller and the desired or achieved
results. Absolutely no liability is accepted for lost data. Nabertherm also
accepts no liability for any other damage caused by incorrect performance of
the controller. Where legally permissible, Nabertherm will not accept
liability for any damage from lost profits, production interruption, data
loss, damage to hardware or other damage, regardless of type, resulting from
the use of this controller, even if Nabertherm or the retailer was made aware
of or informed of the possibility of said damage.
2.1 General
Before working on electrical systems, switch the power switch to “0” and
disconnect the power cord.
Even with the power switch off, some parts in the furnace may carry voltage.
Work on the electrical system may only be done by a trained person.
The furnace and switching system have been preset by Nabertherm. If required,
processspecific optimization must be carried out in order to achieve the best
possible control behavior.
The temperature curve must be modified by the user so that the load, furnace
or surroundings are not damaged. Nabertherm GmbH assumes no guarantee for the
process.
7
Caution Before working on the program-controlled grounding receptacle, the
connector (optional series L, HTC, N, LH), or the connected device, always
turn off the furnace and disconnect the power cord. Read the operating
instructions for the controller carefully to avoid mistakes or malfunctions in
the operation of the controller or the furnace.
2.2 Ambient Conditions
This controller may only be operated if the following environmental conditions
have been met:
· Height of the installation site: < 2000 m (sea level) · No corrosive
atmospheres · No explosive atmospheres · Temperature and air humidity in
conformance with the technical data.
The controller may only be operated with the USB cover is in place, since
otherwise dampness and dirt can enter the controller and perfect functionality
cannot be ensured.
No warranty is given if the module is dirty because the USB cover was not used
correctly or if there was no USB cover.
2.3 Disposal
These controllers contain a battery. This must be disposed of if the battery
is replaced or if the controller is disposed of.
Empty batteries do not belong in the garbage. As a consumer, you are legally
obliged to return used batteries. You can hand in your used batteries at your
local public collection points or anywhere where batteries are sold. Of course
you can also return used batteries that we provide to us.
Batteries containing toxic substances are labeled: they show a crossed-out bin
and the chemical symbol of the heavy metal necessitating the its
classification as a source of contamination.
2.4 Product Description
The Series 500 program controller described here provides precise temperature
control as well as other functions, such as controlling external process
devices. Operation of multizone furnaces, charge control and controlled
cooling are some examples of the features of this control unit.
Another significant feature is its user friendliness, which is reflected in
the operation philosophy, the clear menu design and the clearly structured
display. Different menu languages can be chosen for plain text display.
By default, a USB interface is integrated for process documentation and to
archive programs and settings. An optional Ethernet interface is available,
which enables the controller to be integrated into a local network. Extended
documentation, archiving and operation is possible with the optional process
documentation software, the VCD software.
The furnace can be observed and malfunction notifications can be received with
the MyNabertherm app, which is available for the Android (Version 9 or higher)
and iOS (Version 13 or higher) operating systems. The controller is equipped
with a Wi-Fi interface, which customers must connect to a Wi-Fi/WLAN network.
8
2.5 Defined Application
The device is used solely to control and monitor the furnace temperature and
to control other peripheral devices. The device may be used only under the
conditions and for the purposes for which is was designed. The controller may
not be modified or converted. It may also not be used to implement safety
functions. If the device is used for unauthorized purposes, its operational
safety is no longer guaranteed and all warranty claims will be invalid. Note
The applications and processes described in these instructions are exclusively
application examples. The responsibility for the selection of suitable
processes and the individual application purpose is the responsibility of the
operation. Nabertherm assumes no warranty for the results of processes
described in these instructions. All the applications and processes described
are based only on the experience and knowledge of Nabertherm GmbH.
2.6 Symbols Used in this Manual
Series 500 controllers are divided into a controller in the vertical and one
in the horizontal format. The position of the controls can be different for
both variants. However, the function of the described control elements is the
same. In these instructions, explanations about how to operate Series 400
controllers are supported by symbols. The following symbols are used:
Press the touch panel to select a menu, a parameter to make settings, to
change values and to confirm set values. The touch panel is capacitative and
cannot be operated with work or safety gloves. When no program is running,
select the “Furnace” icon to see an overview of the furnace status. If a
program is running, use the icon to go to the current program progress. The
“Programs” icon is used to edit and select programs.
Optional The “Archive” icon can be used to display the graphs of the last 16
program runs.
“Settings” is used to access the controller settings.
“Start” starts a heating program.
“Stop” stops an active heating program.
“Pause” pauses an active heating program. The current temperature setpoint is
maintained. Extra functions in use remain activated.
“Repeat” restarts the last heating program that has finished. (Press and hold
the button)
9
“Remaining time” shows the remaining time of a program / segment. The time is
displayed with [-] in front. “Expired time” shows the expired time of a
program / segment.
“Heating” shows the activity of the heater.
The “Heating” icon changes color depending on the percentage of output power.
If controlled cooling is active, the icon is blue. Press “Process Data” on the
segment player to change between actual and setpoint values of all temperature
measuring points in tabular format. “Clock” shows a point in time / a time.
“Warning/Malfunction” shows an active warning or malfunction.
If the “Favorite” icon is filled out, this shows that a heating program has
been marked as a favorite. If the “Favorite” icon is not filled out, this
shows that a heating program has not been marked as a favorite. “Forward” is
used to navigate between the segments of a program.
“Back” is used to navigate between the segments of a program.
“Delete” is used to delete programs or segments.
“Multiple Selection” is used to select several programs in one category /
segments of a program. “Select” is used to select/deselect a program /
segment. A deselected program / segment is shown with a square. “Select” is
used to select/deselect a program / segment. A selected program / segment is
shown with a tick. “Close” is used to close a selected program / segment.
“Add” is used to add a program / segment.
“Back” is used to navigate in the “Settings” icon and for initial set-up.
“Save” is used to save a program.
“Info” opens context-related help advice.
10
“Edit” is used to edit a program / furnace name.
When a heating program is active, “Expand” is used to switch from the
graphical program view to the graphical segment view. When a heating program
is active, “Collapse” is used to switch from the graphical segment view to the
graphical program view. “Categories” is used to select the program categories.
“Context menu” provides more selection / setting options depending on the
page. The “Extend/Retract” tab is used to extend and retract the segment
player, which is achieved by swiping. The “Extend/Retract” tab is used to
extend and retract the header, which is achieved by swiping. Information about
Wi-Fi, users and other basic information is shown here. This segment type icon
shows a rising temperature ramp.
This segment type icon shows a falling temperature ramp.
This segment type icon shows a hold time.
This segment type icon shows a rising temperature jump.
This segment type icon shows a falling temperature jump.
“Segment type” shows an end segment.
This icon enables quick selection for a setpoint jump with ramps or an
infinite time during hold times. Quick selection can be chosen directly on the
key pad. “Program settings” is used to select a holdback type and to
select/deselect charge control in the start menu. “Charge control” shows a
charge control that has been selected in a program.
“Holdback manual” shows the selected holdback type “manual”.
“Holdback extended” shows the selected holdback type “extended”. “Wi-Fi” shows
an active connection with high connection strength.
“Wi-Fi” shows an active connection with low connection strength.
11
3 Safety
“Wi-Fi” shows that there is no connection.
“Repeat” repeats the program over and over again (see end segment).
“Extra functions” activates selection/deselection of extra functions.
Icon for the user level required for operation (operator, supervisor or
administrator)
The controller has a range of electronic monitoring functions. If a
malfunction occurs, the furnace switches off automatically and an error
message is shown on the display. The controller has a series of electronic
monitoring functions. If a malfunction occurs, the furnace automatically shuts
down and an error message appears in the LC display. Caution Without
additional safety system, this controller is not approved for the monitoring
or control of safety-relevant functions. If the failure of furnace components
presents a danger, additional qualified protective measures are necessary.
Note For more information, please see Chapter “Faults – fault messages”
Note The behavior of the controller after a grid power outage has been preset
as a default setting. If the grid power outage is shorter than approx. 2
minutes, a running program is continued, otherwise the program is aborted. If
this setting is not suitable for your process, this setting can, as a rule, be
adapted to your process (see the section “Setting the Behavior after Power
Outage”).
Warning! General Hazards! The Operating Instructions must be followed prior to
switching on the furnace.
12
Operati on
4 Operation
4.1 Turning on the Controller/Furnace
Turning on the controller
Procedure
Display
Turn on the power switch
The furnace status is displayed.
After a few seconds, the temperature is displayed.
Comments
Set power switch to “I”. (Power switch type varies according to design/furnace
model)
When the temperature is shown on the controller, the controller is ready for
operation.
All the necessary settings for perfect functions have already been made at the
factory.
If required, heating programs can also be imported by loading a program file
onto a USB flash drive.
4.2 Turning off the Controller/Furnace
Turn off the controller
Steps
Display
Turn off the power switch
/
Comments
Turn off the power switch by setting it to “O” (power switch type differs
depending on features/furnace model)
Note
Stop running heating programs before turning the furnace off at the main
switch, since the controller will otherwise generate a fault message when it
is turned back on. See Faults/fault messages
13
5 Construction of the Controller
5.1 Arrangement of the Individual Modules of the Controller
The controller consists of the following modules:
1 2
2a 2c
Voltage supply Control modules for controlling zones and charges (-103K3/4). One control module per controller. Other modules depend on the additional features Communication module for USB and Ethernet connections for a PC
3
Operating and display unit (-101A8)
Fig. 1: Arrangement of the individual modules of the controller (similar to
picture) Voltage supply (1) and control modules (2) are located in the
switchgear, the operating and display unit (3) can be installed in the front
or side of the switchgear or in the front of the furnace. The control modules
(2) are coupled via a pluggable connector in the back wall.
5.2 Areas of the User Interface
Series 500 controllers have a convenient and clear user interface. The device
has easy to understand operating icons and is split into different operating
areas to ensure that operators quickly find the function they are looking for.
These basic elements are described below.
14
5.2.1 Menu Bar
On the left of the user interface are some icons with which operators select the main areas.
No. Description 1 Furnace Overview: Shows all the relevant furnace data and
graphs while a program is running.
2 Programs: Selection, view, input and management of programs. 3 Archive
(optional): Shows completed programs. This icon is not available on all
controller models.
4 Settings: Shows settings, such as control parameters, extra functions,
measurement section calibration and data recording.
15
5.2.2 “Small Segment Player”
During an active program, the small segment player is displayed on the right-
hand side of the screen. The segment player enables operation of the
controller and displays information about the current segment. The segment
player is displayed in different operation areas.
No. Description
1 Segment display: Left: Current segment number Right: Number of segments in the program
2 Temperature profile of the segment:
Top/bottom: Start temperature and target temperature of the current segment in the selected temperature unit
Middle:
Icon for the temperature profile (rising hold time, hold time and falling hold time)
3 Temperature and heating: Top: Shows active heating. The icon is colored differently depending on the heating output. Value: Current temperature in the master zone in the selected temperature unit
4 Stop button: This button is used to stop the current furnace program at any time.
16
5.2.3 “Large Segment Player”
The large segment player can be opened during an active program by swiping the
small segment players to the left. The small segment players is swiped via a
tab on the left-hand side. The large segment player extends the small segment
player with additional information about the active segment.
No. Description
1 Segment display:
< :
Show previous segment
:
Show next segment
Left number: Segment currently selected
Right number: Number of segments in the program
2 Time details for the selected segment:
Time on the left: Remaining time in segment or expired time in segment (switchable)
Time on the right:
Time of a complete segment
Bar:
Progress bar for the current segment
3 Temperature profile of the segment: Left: Start temperature of the current segment in the selected temperature unit Middle: Icon for the temperature profile (rising hold time, hold time and falling hold time) Right: Target temperature of the current segment in the selected temperature unit
4 Shows extra functions that are currently active
5 Temperature and heating: Left icon: Button to select the process data table
(see “Displaying Process Data”) Middle: Current heating output as a percentage
Right icon: Shows active heating. The icon is colored differently depending on
the heating output Value: Current temperature in the master zone in the
selected temperature unit
17
6 Program hold button:
In ramps:
Setpoint is frozen
In hold times: Time progress is frozen
7 Program stop button:
If selected, operators are asked if they are sure they want to stop the
program. If the answer is “YES”, the program is stopped immediately. Press the
button until you reach the end of the progress bar. This can take about 2-3
seconds. If you press the button by mistake, simply release it again. The
program will then not be stopped.
8 Tab to expand/collapse the segment player
5.2.4 Status Bar
To display the status bar, drag the tab in the middle of the top edge of the screen down. This is possible only when no active program is running.
The status bar provides additional information about the status of Wi-Fi, operator, etc.
No. Description 1 Date and time 2 Status of the Wi-Fi connection (visible only when a network is connected) 3 Status of a PC connection (visible only when VCD software is connected) 4 Icon for the controller lock (visible only when the controller is locked) 5 Logged in user (e.g., SUPERVISOR; when pressed, go to [User Administration])
6 Features of the Controller
Function
Program functions
Internal overtemperature protection1) Programs Number of segments Segment jump Select start time
B500/ C540/ P570/ B510 C550 P580
x = Serial feature o = Option
x
x
x
5
10
50
4
20
40
x
x
x
x
x
x
18
Function
Hardware Controller
Documentation Settings Monitoring Other
Manual holdback function Extended holdback function Extra functions Program name to be selected Ramps as gradient/rate or time Active extra functions, also after the end of the program Copy programs Delete programs Program start at current furnace temperature Thermocouple type B/C/E/J/K/L/N/R/S/T Pyrometer input 0-10 V/4-20 mA Constant heating control Zones Charge control Controlled cooling Manual heating circuit setting (2nd heating circuit) Start-up circuit Auto-tune (only single zone) Process documentation NTLog Display and record of up to 3 additional thermocouples Calibration (max. 10 base points) Control parameters (max. 10 base points) Gradient monitoring (rate of temperature increase) Alarm functions (band/min/max) Controller lock Heating delay after door is closed User administration Changing the time format
B500/ C540/ P570/ B510 C550 P580
x = Serial feature o = Option
x
x
x
x
max. 2 max. 2 max. 6
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
X
x
x
1
1
1 – 3
no
no
o
no
no
o
o
o
o
x
x
x
x
x
x
x
x
x
no
no
o
x
x
x
x
x
x
x
x
x
6
6
6
x
x
x
o
o
o
x
x
x
x
x
x
19
Function
Changing between °C/°F Adjusting the power failure behavior Import/export parameters and data Protection function for air circulation 2) Decimal place can be selected Display of PID output for optimization Energy meter (kWh)3) Statistics (operating hours, consumption values..) Real time clock (battery buffered) Acoustic signal, parameterizable Ethernet data interface Operation via touch screen Archive view Upgrade to P controller
B500/ C540/ P570/ B510 C550 P580
x = Serial feature o = Option
x
x
x
x
x
x
x
x
x
o
o
o
o
o
o
x
x
x
x
x
x
x
x
x
x
x
x
o
o
o
o
o
o
x
x
x
o
o
o
o
o
–
- When the program starts, the highest temperature that is set in the program is determined. If, during the program, the furnace is 50/122 °C/°F hotter than the highest program temperature, the controller switches the heating and the safety relay off and an error message is displayed.
- Pre-set function with forced convection furnaces: When a program is started on the controller, the air circulation motor starts. It remains in operation until the program is finished or stopped and the furnace temperature has fallen below a set value (e.g., 80/176 °C/°F).
- The kWh counter calculates the power theoretically consumed over the time the heater is turned on for a heating program at nominal voltage. However, there may actually be deviations: If the voltage is low, the power consumption displayed will be too high, and for a higher voltage the power consumption displayed will be too low. Aging heating elements may also cause deviations.
20
7 Operating Instructions Summary B500/B510/C540/C550/P570/P580
7.1 Basic Functions
Print this section in order to have the basic operating instructions at hand at all times. Beforehand, read the safety instructions in the controller operating instructions.
Turn on the controller
Turn on the power switch.
You are in the overview.
Set power switch to “I”.
(power switch type varies according to design/furnace model)
Initial start-up
Procedure
Operation
When you switch on the furnace, a set-up wizard is opened
Select and confirm language
Display The wizard procedure can be repeated if necessary.
Set up the Wi-Fi connection.
– Select the correct Wi-Fi network
– Enter the Wi-Fi password
Set up the temperature format
“Finished”
21
Change language Procedure
Operation Display
Comments
Select [Settings] Select [System] [Language]. Swipe up if the item is not visible. Select the desired language
In “Settings”, scroll down to “System” on the bottom left-hand side
Load and start the program (if applicable, enter a program beforehand)
Procedure
Operation
Display
Comments
Select [Programs] Select and check the program Start program
22
The controller opens the program overview in graph format with the small segment player.
Stop a program
Procedure
Operation
Display
If the controller has not been used for some time, it goes into stand-by mode. Some key information is shown on the dark background. For example, the current temperature, a graph if a program is running, extra functions and other information. Touch the screen anywhere to exit stand-by mode.
Stop a program in stand-by mode (controller has not been used for some time)
Confirm the confirmation prompt [End program] Stop via the segment player
Confirm [Yes]/[No]
Press the button until you reach the end of the progress bar. This can take about 2-3 seconds. If you press the button by mistake, release it again. The program will then not be stopped.
Confirm the confirmation prompt
Pause program
Confirm [Yes]/[No] When the program has been paused, the button flashes until the program is continued (See “Large Segment Player”) You have to press this button for longer to rule out an operating error.
23
7.2 Entering a New Program (Program Table)
Program entry is described in more detail in “Entering or Changing Programs”.
For simple, PC-supported program input and program import via a USB flash
drive, please refer to “Preparing Programs on a PC with NTEdit”.
First, fill the program table Program name Furnace Other
Program options (depending on furnace features). Activate charge control
Segment
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Temperature
Start temperature
TA (0 °)
Target temperature
Duration of the segment
Time [hh:mm] or rate [°/h])
- Value is transferred from previous segment (target temperature)
Additional functions (optional):
Controlled cooling
Extra functions
1 2 3
4
24
Enter a new program Procedure
Operation
Display
Select [Programs] Select either the icon [New program – plus icon] or context menu [New program] Edit segments
The plus icon is located between the segments.
/
Edit program name, maximum 19 characters. Select the segment to be edited
25
Enter a new program
Procedure
Select and enter the target temperature of the segment
Operation
Display
Enter the duration of the segment.
Select [Rate] to enter a slope °/h for ramps
Select/deselect extra functions
Press segment navigation to select the segment before and after. Press [+] to
add segments
Repeat the steps described above until you have entered all the segments.
Start and end segments are already provided and do not have to be changed, but
they do allow entry of special functions. Extra functions set in the end
segment remain after the end of the program until the stop button is pressed
again.
26
Enter a new program
Procedure
Save the program: If the program was modified, you will be asked if the
program should be saved when exiting the program.
Operation
Display
Change other program parameters Edit program
SUPERVISOR
Procedure
Operation
Display
Comments
A program consists not only of segments but also a name, a start segment and an end segment. Other parameters can be changed there. In general, these parameters do not have to be changed for simple applications.
Select [Programs]
Select a program Three-point menu, then [Edit program] Change the program name
Change the holdback type
Manual
Special characters as well as upper and lower case are available on separate
buttons on the key pad.
Choose between [AUTO], [MANUAL] and [EXTENDED only P570/P580]. See “What is
a Holdback”.
Extended Select a charge control
Charge control can be selected only if the option is available. When this function is activated, the furnace is controlled via a thermocouple near the charge.
27
Change other program parameters
Edit program
Procedure
Operation
Change the start
auto
temperature.
In the basic setting, the current furnace temperature is used as a start value for the subsequent course of the program.
Change the behavior
end
when the end segment
is reached
Display
SUPERVISOR
Comments See “Using the Actual Temperature as the Program Setpoint at Program
Start”.
Choose between [END] and [REPEAT]. Choose active extra functions when the
program has ended.
Save the program
Press the save icon.
8 Overview Pictures
8.1 “Furnace” Overview (No Active Program)
The “Furnace” overview provides information about the furnace when no program
is running. A special feature is being able to restart the last program that
was completed.
28
No.
Description
1
Name of the last program that was started
2
Starting time of the last run. The last firing can be viewed via the (i). When the controller is restarted, this data is
no longer available.
3
Restart the last program
4
Context menu:
– Info menu (with service export) – Display app TAN – Display process data – Control extra functions – Edit furnace name – Help icon
5
Shows the current temperature of the master zone.
6
Show status bar (swipe down)
7
Furnace name (can be edited)
8
See “Menu Bar”
8.2 “Furnace” Overview (Active Program)
The “Furnace” overview allows you to observe furnace and program data while a
program is running. Segment and furnace data are displayed in the “segment
player”, which was described above. If there is a power outage, the old data
is no longer available, but all new data is displayed.
29
No.
Description
1
Graph of the temperature progress of the active program. The part of the graph marked in yellow and/or filled in
gray is in the past. The planned program profile defined in the program is shown to the right of this.
If there is a power outage, the old data is no longer available, but all new data is displayed. A new measurement is shown every 30 seconds. Heating programs that take up to 1 week can be displayed. With programs that are longer than 1 week, the first measurements are overwritten.
2
Current furnace temperature
3
Setpoint of the temperature from the furnace program
4
Program name
5
Selected program options, such as charge control or a special holdback type (monitoring function)
6
Display of program times: Remaining time / expired time of the program / approximate time when the program
will end
7
Segment player. See “Small Segment Player” and “Large Segment Player”. The small segment player is
displayed in the basic setting. Swipe to the left to display the large segment player.
8
Context menu: (Swipe up if not all entries are displayed)
– Info menu (with service export) – Access the app TAN (access code to pair the MyNabertherm app) – Display process data (access tabular display of process data) – Change active program (does not relate to the saved program) – Control extra functions (change status of the extra functions to start of next segment) – Segment jump – Controller [lock]/[unlock] (lock controller for this program) – Graphs [expand] [collapse] (display all graphs or per segment) – Select graphs (selection of graphs displayed)
– Help icon
9
Expand or collapse graphs. When expanding, the graph is expanded from a program view to a segment view.
Scaling the graph representation:
– Maximum length of the graph range: 3 pages – Minimum length of the graph range: 2 pages – Time axis: approx. 0.5cm/h – Minimum length of a segment (also for “STEP”): approx. 1.5cm
10
See “Menu Bar”
If the function for selecting graphs is used, the yellow graph may be replaced by one of the displayed colors. If the furnace has just one heating zone, this selection is empty.
30
9 Stand-By Mode
A special overview screen is displayed in stand-by mode. The controller goes
into stand-by mode if it has not been operated for some time. In stand-by
mode, the background lighting is dimmed. Some of the following content is
displayed only when a program is running.
No.
Description
1
Name of the program currently running (only when a program is running).
2
Actual temperature inside the furnace
3
Description of the program currently running (only when a program is running).
After a power failure, the graph is deleted and continues only when power is restored.
4
Current time
5
Setpoint of the temperature inside the furnace
6
Stop button to stop the current program (only when a program is running).
7
Start time of the program currently running (only when a program is running).
8
Approximate time when the program will end (only when a program is running).
10 Displaying, Entering or Changing Programs
Programs can be entered or changed quickly with the touch panel. Programs can
also be changed, exported or imported from a USB flash drive while a program
is running. Instead of a program number, you can assign a name to each
program. If a program is to be used as a template for a different program, it
can be copied or deleted easily.
For simple, PC-supported program input and program import via a USB flash
drive, please refer to “Preparing Programs on a PC with NTEdit”.
31
10.1 Program Overview
No.
Description
1
Program marked as a favorite
2
Program not marked as a favorite
3
Program name
4
Maximum temperature of the program
5
Graph of the program
6
Expected duration of the program
7
Program that is currently active
8
Graph of the program with indicator of the current processing status
9
Expected remaining time
10
Create a new program
11
Context menu:
– New program – Help icon
12
Select program category:
Press the icon to select the category.
13
Show status bar (swipe down)
14
See “Menu Bar”
32
10.2 Display and Start Programs
Display program
Procedure
Select [Programs] menu
Saved programs can be viewed without accidentally changing the program. To do
this, take the following steps:
Operation Display/Comment
Select a program from the list
View program in the detail view
View program in the general overview
Start program
The selected program can be started from this menu.
33
10.3 Assign and Manage Program Categories
So that you can filter programs later in groups, the individual programs can
be assigned to a category. To do this, take the following steps:
Filter by program categories
Procedure
Select [Programs] menu
Operation
Display/Comment
Select “Categories”
A list of available categories is displayed:
Select a category from the list and arrow back
All programs in the selected category are displayed
Create, edit and delete program categories
Procedure
Operation Display/Comment
Select [Programs] menu
34
Create, edit and delete program categories
Procedure
Operation Display/Comment
Select “Categories”
A list of available categories is displayed:
New category:
In the context menu, select “New Category” and then enter the name of the new
category
Edit category:
Select a category.
In the context menu, select “Edit Category”
Delete category:
Select a category
In the context menu, select “Delete Category”
The new category is shown in the list. Up to 6 categories can be entered.
The name of the category can be changed. On the key pad, use the arrow left
button to delete letters. The menu item is available only if an existing
category is selected.
Assign category
Procedure
Select [Programs] menu
Operation
Display
SUPERVISOR Comments
35
Assign category Procedure Select program
Operation
Display
SUPERVISOR Comments
To edit: Select the [Edit Program] context menu or select the pencil icon
Select the [Assign Category] context menu
A list of favorites opens. Select the desired category to display the program in this category.
10.4 Enter Programs
A program is a temperature profile entered by the user. Each program has
freely configurable segments: · B500/B510 = 5 programs/4 segments · C540/C550
= 10 programs/20 segments · P570/P580 = 50 programs/40 segments (39 segments +
end segment) For simple PC-supported program input and program import via a
USB flash drive, please refer to “Preparing Programs on a PC with NTEdit”.
A program consists of 3 parts:
36
Start segment
The start segment allows input of general program parameters.
In the start segment, the start temperature of the program can be selected
once. All following start temperatures of the segments are based on the
previous segment.
Parameters such as charge control and holdback mode (monitoring) can also be
activated.
Program segments End segment
The program segments form the program profile. This consists of ramps and hold
times.
Extra functions that are to remain activated after the end of the program can
be activated in the end segment. These are reset only when the stop button is
pressed again. A function for infinite repetition of the program can also be
selected.
Create a new program Procedure Select [Programs] menu
Operation
Display
SUPERVISOR
Either select a tile [New
program] or in the context menu select [New
/
program]
Edit program
Procedure Select [Programs] menu
Operation
Display
SUPERVISOR
37
Edit program Procedure Select a program
Operation Display
SUPERVISOR
Change the name of the program: Select the pencil icon beside the program name
To edit: Select the [Edit Program] context menu or select the pencil icon
Upper and lower case are available on separate buttons on the key pad. Entry must be in Latin letters.
Start segment select holdback type
Procedure Select a program
Operation
Display
Select the start segment
SUPERVISOR Comments
38
Start segment select holdback type
Procedure
Change the holdback type
Operation
Display
Exit the start segment Save the program
manual extended
Start segment – switch on charge control
Procedure Select a program
Operation
Display
Select the start segment
SUPERVISOR Comments Choose between [AUTO], [MANUAL] and [EXTENDED]. See the
description below: “What is a Holdback”.
SUPERVISOR Comments
Select charge control
Charge control can be selected only if the option is available.
In the start segment, charge control can be activated if a charge thermocouple
is installed. Charge control has major effects on the actual controller. With
charge control, the charge thermocouple sends an offset to zone controller,
which changes the zone controller until the charge reaches the program
setpoint.
39
Start segment change the start temperature
Procedure Select a program
Operation
Display
Select the start segment
SUPERVISOR Comments
Change the start temperature. In the start segment, select [auto]
Add and change segments
Procedure Select a program
Operation Display
Add segments
40
The start temperature is a chosen temperature that specifies the starting
point of the first segment. It does not necessarily have to be the ambient
temperature. Remember that the current furnace temperature can be used as the
starting temperature at program start. See “Using the Actual Temperature as
the Setpoint at Program Start”. Automatic “use of actual value” is active if
“auto” is selected here. When the program is started, the current temperature
is then always taken as the start setpoint.
SUPERVISOR
Comments
The [+] icon enables a segment to be added at the respective point between
start and end segments, up to the maximum number of segments.
Entering segments with “Holdback mode [MANUAL/EXTENDED]”
If [MANUAL/EXTENDED] is selected for the holdback mode, the entered holdback
band is displayed during hold times.
Procedure
Operation Display
Comments
Only with hold times and holdback mode [MANUAL/EXTENDED]: Set the holdback bandwidth [HB].
Note: Holdback entry [HB] is available only during hold times.
If, for example, a value of “3°” is entered, the temperatures will be monitored in the range +3 ° to -3 ° and the setpoint will be “frozen” when the band is left. If “0°” is entered, the program is not influenced.
Procedure
Operation Display
Enter the target temperature of the segment
The target temperature is simultaneously the start temperature of the following segment.
Then a time (for dwell times and ramps) or a rate (for ramps) can be attributed to the segment.
Procedure
Operation Display
Enter the duration of the segment: With the stairs icon, select the fastest possible increase (step, time = 0:00h). An infinite hold time is set with the [infinite] icon.
As an alternative to the duration of a segment, it is also possible to enter a
rate in °C/h. Here, too, the fastest possible increase is entered via the
stairs icon.
The [Time] is entered in the format hhh:mm. [RATE] is specified in the format
°/h. Note: With long hold times and activated data recording, the maximum
recording time must be considered and, if necessary, process data archiving
must be set to [24 h-LONG TERM REC]. If [RATE] is selected: Minimum slope:
1°/h
41
Procedure
Select/deselect extra functions
If [TIME] is selected: Minimum slope: (Delta T)/500h. Example: at 10°C temperature difference: 0.02°/h. Gradation: approx. 0.01°
The controller automatically calculates the rate and time at switchover.
Depending on the features of the furnace, external, switchable functions, also called extra functions, are available.
Operation Display
Comments
The number of extra functions depends on how the furnace is equipped
Simply select the desired extra function from the list. The number of extra functions available depends on the how the furnace is equipped.
If the furnace is equipped with a cooling fan with variable speed or a controlled flap, these can be used for controlled cooling (see “Controlled Cooling”).
This parameter entry is repeated until all the segments have been entered.
The “end segment” is a special feature in program input. It allows the program
to be repeated automatically or extra functions to be set once the program
ends.
End segment functions
SUPERVISOR
Procedure
Operation Display
Comments
Set the behavior of the End segment:
– Program end – Repeat program.
If “Repeat program” is selected, the selected program is started again directly once the program ends.
Set the behavior of the end segment:
– Extra functions after program end
Extra functions set in the end segment remain after the end of the program until the stop button is pressed again.
42
If “Repeat” is set in the end segment, the complete program is repeated over and over again after the end segment; it can be stopped only by pressing the stop button.
Organize segments
SUPERVISOR
Procedure
Operation
Display
Comments
Select a program
Select the [Organize Segments] context menu
Select segments
Select one or more segment tiles.
Press the tile again to deselect.
Move segments
Select all segments Delete selected segments
After selecting a segment: use the arrows to select the destination
The segment is moved to the chosen location.
All segments in the program are selected, apart from the start and end segments
This function can also be selected in the context menu (“All Segments”)
The selected segments are deleted.
Assign category
Procedure Select a program
Operation
Display
SUPERVISOR Comments
Select the [Assign Category] context menu
A list of favorites opens. Select the desired category to display the program in this category.
43
Save program Procedure Save the program
When all parameters have been entered, decide whether you want to save the program or exit without saving.
Operation Display
SUPERVISOR
Comments
When your try to exit the program without saving it, you will be asked if you
want to save it.
When the entries are complete, the program can be started (see “Starting a
Program”).
If no buttons are activated for some time, the display returns to the
overview.
For simple, PC-supported program input and program import via a USB flash
drive, please refer to “Preparing Programs on a PC with NTEdit”.
10.5 Preparing Programs on a PC with NTEdit
Entering the required temperature curve is simplified considerably by using
software on the PC. The program can be entered on the PC and then be imported
to the controller with a USB flash drive. This is why Nabertherm offers a
valuable aid with the freeware NTEdit. The following features support you in
your day-to-day work:
· Selecting your controller · Filtering of extra functions and segments
depending on the controller · Setting extra functions in the program ·
Exporting a program to a hard disk (.xml) · Exporting a program to a USB flash
drive for direct import into the controller
· Graphical display of the program sequence
Note If you do not have a functioning USB flash drive, you can purchase one
from Nabertherm (part number 524500024) or download a list of tested USB flash
drives. This list is part of the download file for the NTLog function (see
information in “Saving Data on a USB Flash Drive with NTLog”). The
corresponding file is called: “USB flash drives.pdf”.
Note
This software and the corresponding documentation for NTEdit can be downloaded
at the following address: http://www.nabertherm.com/download/ Product: NTEDIT
Password: 47201701
The downloaded file has to be unzipped before you can use it.
Before using NTEdit, read the instructions, which are also in the
directory. System requirements: Microsoft EXCELTM 2010, EXCELTM 2013 or Office
365 for Microsoft WindowsTM.
44
10.6 Managing Programs (Delete/Copy)
Besides the entry of programs, it is also possible to delete or copy them.
Delete programs
SUPERVISOR
Procedure
Operation
Display
Comments
Select [Programs] menu
Select a program
Select the context menu and [Delete Program]
Confirm the confirmation prompt
Yes/No
Copy programs
Procedure
Operation
Select [Programs] menu
Select a program
Display
SUPERVISOR Comments
Select the context menu and [Copy Program] Copy
The program to be copied is written to an empty program slot. If there are no empty program slots, the program cannot be copied.
45
10.7 What is a Holdback?
A holdback is a temperature band around the program setpoint. Should the
actual value drift outside this band the holdback function will pause the
setpoint adjuster and remaining time and maintain the current setpoint value
for as long as necessary for the actual value to return within the
temperature band.
The holdback cannot be applied if the processes have to be completed following
a precise time specification. The delay of a segment by a holdback is not
acceptable, for example, when the actual value approaches the setpoint slowly
or there are delay effects in multizone controls/charge controls.
Holdback only affects the master zone in “Auto” and “Manual” modes. The other
control zones are not monitored. With “Extended” holdback, the selected
control zones are monitored. This function is not yet available in the VCD
software.
The holdback monitoring is only possible in dwell times.
In “Auto” and “Manual” modes, for charge control the charge thermocouple is
the control zone for the holdback.
There are 3 holdback modes:
Holdback = AUTO: There are no effects of a holdback on the program except when
switching over from ramps to dwell times. Here, the controller waits for the
dwell time temperature to be achieved. The program waits at the end of a ramp
for the dwell time temperature to be reached. Once the dwell time temperature
is reached the controller jumps into the next segment and the processing is
continued.
Holdback = EXTENDED (only P570/P580): When ramps switch over to hold times,
the controller waits until the hold time temperatures are reached in all
selected control zones. When the hold time temperature is reached in all
selected zones, the controller jumps to the next segment and processing
continues. If a control zone leaves the entered holdback band after it has
been reached, a warning message is generated referring to the zone leaving the
positive or negative band. Note: The evaluation that a temperature has entered
this band is reset if there is a power failure. During a power failure, there
is no message that temperatures are out of the band. Note: If a thermocouple
in this band that is used to monitor the extended holdback breaks, in addition
to the warning about the breakage, another warning is output: “Out of
undertemperature band”.
Note: The charge measuring point should be monitored only in programs with
active charge control. Otherwise, the program cannot run correctly. Note: The
cooling measuring point should be monitored only in furnaces with a separate
cooling thermocouple. Otherwise, monitoring cannot be carried out correctly.
Holdback = MANUAL: A tolerance band can be entered for each hold time. If the
temperature of the master zone (or the charge thermocouple with charge
control) leaves the band, the program is stopped (Hold). The program continues
when the master zone is in the band again. If 0 °C is entered as the band, the
program is not stopped and is timecontrolled, regardless of the temperatures
that are measured. This band does not work in ramps and prolongs the hold time
when the temperature leaves the band.
If the value entered is “0”, the program works “purely time-controlled”. No
influence of the program takes place.
46
Paramter Entry:
In program input, operators can set the holdback to “Auto”, “Manual” or
“Extended” in the start segment (program-wide parameters).
10.8 Changing a Running Program
A running program can be changed without ending it or changing the saved
program. Remember that no past segments can be changed unless you again go to
the desired segment, using the function [SEGMENT JUMP].
Note: With a manual segment leap it may happen that more than one segment is
skipped per leap. This depends on the current temperature of the furnace
(automatic application of actual value).
Note Changes made to a running program remain only until the program is
finished. The changes (including hold function) are deleted when the program
is finished or if there is a power outage during the program.
If the current segment is a ramp, the current actual value after the program change, is accepted as a setpoint and the ramp is continued at this point. If a current dwell time is changed, then a change in the running program has no impact. Only a manual segment jump into this segment results in the execution of a change in the dwell time. The changes on following dwell times are executed without any restrictions.
The following steps must be performed to change an active program:
Change current program
SUPERVISOR
Procedure
Operation Display
Comments
Select [Furnace]
Select the context menu
Select [Change Active Program]
This can be selected only when a program is running. The administrator can block access to this function for supervisors in the settings.
When a program is active only individual segments can be changed. Global
parameters such as the holdback operating mode and charge control cannot be
changed.
After saving the change, the program is continued at the time of the change.
47
10.9 Performing Segment Jumps
Besides changing a program, it is also possible to jump between the segments of a running program. This can make sense if, for example, a dwell time needs to be shortened.
Note: With a manual segment jump it may happen that more than one segment is bypassed per step, even if this was not intended. This depends on the current temperature of the furnace (automatic application of actual value).
The following steps must be taken to execute a segment step:
Carry out a segment jump
SUPERVISOR
Procedure
Operation Display
Comments
Select [Furnace]
Select the context menu
Select [Segment Jump] and enter the target segment
The administrator can block access to this function for supervisors in the settings.
11 Setting the Parameters
11.1 “Settings” Overview
The controller can be modified in “Settings”. Only Nabertherm can access the
“Service” parameter group. The individual parameter groups can be swiped up so
that the lower groups become visible. If certain parameter groups are not
visible, swipe the picture up.
No. Description 1 Tiles for the setting groups. Select a group to open a sub-
menu with the respective settings. 2 See “Menu Bar” 3 Actuating element for
the status bar (swipe down to make it visible)
48
11.2 Measurement Range Calibration
Note This correction function corresponds to “instrument correction offsets”
according to AMS 2750F.
The measurement range from the controller to the thermocouple can exhibit
measurement errors. The measurement range consists of the controller inputs,
the measurement wires, sometimes terminals and the thermocouple. If you
discover that the temperature value on the controller display no longer agrees
with the value of a comparison measurement (calibration), this controller
offers the option of an easy matching of the measurement values for each
thermocouple. By entering up to 10 base points (temperatures) with the
relevant offsets these temperatures can be matched very flexibly and
precisely. When an offset of a grid point is entered, the actual value of the
thermocouple and the entered offset are added. Examples: · Adaptation using a
comparative measurement: The control thermocouple outputs a
value of 1000 °C. Calibration measurements near the control thermocouple
return a temperature value of 1003 °C. By entering an offset of “+3 °C” at
1000 °C, this temperature is raised by 3 °C and the controller, then also
returns a value of 1003 °C. · Adaptation using a transducer: Instead of the
thermocouple, a transducer supplies the measurement range with an actual value
of 1000 °C. The display outputs a value of 1003 °C. The deviation is “-3 °C”
from the reference value. Hence, the offset that must be entered is “-3 °C”. ·
Adaptation using a calibration certificate: On the calibration certification
(for example for a thermocouple) there is, at 1000 °C, a deviation of “+3 °C”
from the reference value. The correction is “-3 °” between the display and the
reference value. Hence, the offset that must be entered is “-3 °C”. ·
Adaptation using a TUS measurement: During a TUS measurement, a deviation of
the display from the reference band of “-3 °C” is determined. Here, the offset
that must be entered is “-3 °C”. Caution The thermocouple calibration
certificate does not take into account the deviations of the measurement
range. Deviations of the measurement range must be determined by a measurement
range calibration. The two values are added together to produce the correction
values that need to be entered.
Caution Please observe the instructions at the end of the section.
49
The setting function in this instance follows specific rules:
· The values between two support points (temperatures) are linearly
interpolated. That means that a straight line is projected between the two
values. The values between the supporting points are then on this line.
· The values below the first support point (for example, between 0 and 20 °C)
are located on a straight line that is connected (interpolated) with 0 °C.
· Values above the last supporting point (for example >1800 °C) are project
further with the final offset (a final offset at 1800 °C of +3 °C is also used
at 2200 °C)
· Temperature inputs for the support points must be in ascending order.
Support points that follow gaps (“0” or a lower temperature for a support
point) are ignored.
Example:
Use from only one supporting point
Similar to picture
No. Meas. Point
1
300.0°
0.0°
0.0°
0.0°
0.0°
0.0°
0.0°
0.0°
0.0°
Offset +2.0° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0°
Comments: The offset is continued beyond the final supporting point. The gradient of the dashed line would be achieved by entering an additional line with an offset of 0.0 °C at 600.0 °C.
Use of only one offset for several supporting points
Similar to picture
No. Meas. Point
1
200.0°
2
400.0°
3
600.0°
4
800.0°
0.0°
0.0°
0.0°
0.0°
0.0°
Offset 0.0° +2.0° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0°
Comments: When several supporting points are entered, but only one offset, the result is that to the left and right of this supporting point the offset has the value “0”. This can be recognized at the points 200 °C and 600 °C.
50
Use of 2 supporting points
Similar to picture
No. Meas. Point
1
400.0°
2
600.0°
0.0°
0.0°
0.0°
0.0°
0.0°
0.0°
0.0°
Offset +2.0° -1.0° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0° 0.0°
Comments: If two supporting points are entered, each with an offset, there is an interpolation between the offsets (see points 1 and 2).
Use of only two offsets for several supporting points
Similar to picture
No. Meas. Point
1
200.0°
2
400.0°
3
600.0°
800.0°
0°
0°
0°
0°
0°
Offset 0.0° -2.0° +1.5° 0.0° 0° 0° 0° 0° 0°
Comments: Here, too, the range around the offsets entered can be eliminated again.
Use of several supporting points with separated offsets
No. Meas. Point Offset
1
200.0°
0.0°
2
400.0°
-2.0°
3
600.0°
-2.0°
4
800.0°
0.0°
5
1000.0°
0.0°
6
1200.0°
1.0°
7
1400.0°
0.0°
0.0°
0.0°
Similar to picture
0.0°
0.0°
Comments: If the final line were left out, the gradient of the dashed line would reach (1400.0 °C). The offset would then continue beyond the final supporting point.
51
Notice
This function is intended for setting the measurement section. If deviations
outside the measurement section are to be balanced out, for example,
temperature uniformity measurements inside the furnace, the actual values of
the corresponding thermocouples are falsified.
We recommend that you create the first base point at 0 ° with an offset of 0
°.
When you have set a measuring point, you must always carry out a comparison
measurement with an independent measurement device. We recommend that you
document and file changed parameters and comparison measurements.
The following steps must be performed to set the measurement range calibration:
Calibrate measuring point
ADMINISTRATOR
Procedure
Operation
Display
Comments
Select [Settings]
Select [Calibration]
Select the measuring For example
point (zone)
[Master]
If required: Change the base point
Change correction value
Save or cancel the entry
e.g., select base point 1 (e.g., 400°)
Select correction value
Entry field for the base point Entry field for correction
or
Repeat this procedure for the other measuring points
Exit the menu
Each measuring point has its own calibration menu. The current temperature of
the respective measuring point is also shown at the top right-hand side
You can also enter a negative value When you exit the page or change to a
different measuring point, the data entered is saved automatically. After
saving, open the page again to check that all the changes were entered
correctly.
The values are saved automatically after they have been entered.
52
11.3 Control Parameters
Control parameters define the behavior of the controller. For example, the
control parameters influence the speed and accuracy of control. This allows
users to adjust the controls to suit their particular requirements.
This controller provides a PID controller. The output signal of the controller
consists of 3 parts:
· P = proportional portion
· I = integral portion
· D = differential portion
Proportional Portion
The proportional portion is a direct reaction to the difference between the
setpoint and the actual value of the furnace. The larger the difference, the
larger the P-portion. The parameter that influences this P-portion is the
parameter “Xp”.
Here the following applies: The larger the “Xp”, the smaller the reaction to
the deviation. So it acts inversely proportional to the control deviation. At
the same time, this value describes the deviation, for which the P-portion
rises to = 100 %.
Example: A P controller should, for a control deviation of 10 °C, output a power of 100 %.
Xp is therefore set to “10”.
[%]
=
100%
[°]
Integral Portion
The integral portion grows as long as a control deviation is present. The
speed at which this portion grows is determined by the constant TN . The
bigger this value is, the more slowly the I-portion increases. The I-portion
is set using the parameter [TI] unit: [Seconds].
Differential Portion
The differential percent reacts to the change in the control deviation and works against it. If the temperature in the furnace approaches the setpoint, the D-portion acts against this approach. It “dampens” the change. The D-portion is set using the parameter [TD] unit: [Seconds].
The controller calculates a value for each of these percentages. Then all three percentages are added together and the results is the power output of the controller for this zone in percent. Whereby, the I- and D-portions are each limited to 100 %. The P-portion is not limited.
Display of the Controller Equation
()
=
100%
[1
1 N
]
Integrating PID parameters from B130/B150/B180/C280/C290/P300-P310 controllers (index 2) for Series 500 controllers (index 1)
The following factors must be used to integrate the parameters:
xp1 = xp2 Ti1 = Ti2 Td1 = Td2 x 5.86
53
The following steps must be taken to set the control parameters:
Calibrate measuring point
ADMINISTRATOR
Procedure
Operation
Display
Comments
Select [Settings]
Select [Control Parameters] Select the measuring point
Select [Base Points] If required: Set base points 1-10
E.g., Master E.g., 400°-800° Entry field for PID parameters
Repeat the procedure for other measuring points
Exit the menu
The selection depends on the equipment of the furnace.
Based on the base points, you can choose the temperature range for which the
parameters are to be set. The number of base points can be freely selected (up
to 10).
The values are saved automatically after they have been entered.
Caution
The I-portion is only enlarged until the P-portion has reached its maximum
value. From then on the I-portion is no longer changed. In certain situations,
this can prevent major overshooting.
Note
The control parameters are set in the same way as for Nabertherm controllers
B130/B150/B180, C280 and P300-P330. If a controller is replaced, the
controller settings can be transferred and then be optimized. Series 400
controllers (B400, B410, C440, C450, P470, P480) use the same control
parameters as Series 500 controllers (B500, B510, C540, C550, P570, P580).
11.4 Properties of the Controls
This section describes how to adjust integrated controllers. Depending on the
features, controllers are used for zone heating, charge control and controlled
cooling.
54
11.4.1 Smoothing
A heating program usually consists of ramps and dwell times. Overshooting is a
likely possibility when the program progresses from one segment to the next.
In order to dampen this tendency to overshoot, the ramp can be “smoothed” just
prior to the transition into th dwell time.
Temperature
Set smoothing Procedure Select [Settings]
Fig. 2: Smoothing the ramp time
Range
Explanation
1
Normal course of the ramp
2
Smoothed range of the ramp
3
Normal dwell time
Time
Caution
The ramp time can be extended when this function is activated, depending on
the smoothing factor.
The following steps must be performed to set the smoothing parameters:
Operation Display
ADMINISTRATOR Comments
Select [Control]
55
Set smoothing Procedure Select [General]
Operation Display
ADMINISTRATOR Comments
Select [Smoothing] and set the smoothing factor
Save
The changes are saved automatically when you exit the menu.
Caution
Calculation of the smoothing:
In case of a setpoint jump, the setpoint reaches, with a smoothing time of 30
seconds, after 30 seconds, 63 % of the target setpoint and, after 5 x 30
seconds, 99 % of the target setpoint.
Equation: () = 1 – -/
11.4.2 Heating Delay
Set heating delay Procedure Select [Settings]
If a furnace is loaded hot and with the door open, the cooling of the furnace
will result in intensive reheating and overshooting after the door has been
closed.
This function can delay the switching on of the heating so that the heat
stored in the furnace first raises the temperature in the furnace again. If
the heating switches on again after the delay time, the heating need not
reheat the furnace as much and overshooting is avoided.
Operation Display
ADMINISTRATOR Comments
Select [Control] Select [General] Select [Heating Delay] and set the delay time Save
The changes are saved automatically when you exit the menu.
56
Caution
In order to be able to use this function the door switch signal (“Door closed”
= “1” signal) must be connected to an input of the controller module. The
setting of the corresponding input can only be performed in the service level
and, hence must be set before the controller leaves the factory.
11.4.3 Manual Zone Control
Display A1 in % A2 in %
It is possible that for furnaces with 2 heating circuits that do not have
their own multi-zone control, different output powers are needed.
Using this function you can individually adapt the power of two heating
circuits to the process. The controller has two heating outputs whose ratio in
relation to each other can be set differently by the optional reduction of one
output power. When shipped from the factory, both heating outputs are set to
100 % output power.
The setting of the ratios of the two heating circuits and their output powers are shown in the following table:
0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
0
10 20 30 40 50 60 70 80 90 100 100 100 100 100 100 100 100 100 100 100
100 100 100 100 100 100 100 100 100 100 100 90 80 70 60 50 40 30 20 10 0
Example:
- At the setting “200”, the furnace is heated only through output 1 (A1), for instance for a furnace for fusing applications, if only the ceiling heater is to be used and the side or floor heater is to be turned off. Note that when operating with reduced heating power, the furnace may no longer be able to reach the maximum temperature specified on the type plate!
- At setting “100”, the furnace is operated with both heat outputs without reduction, for instance for an even temperature distribution when baking clay and ceramics.
- At setting “0”, output 1, for instance, the ceiling heater in fusing
furnaces, is turned off. The furnace is heated only through the heater
attached to output 2 (A2), e.g. the side and floor (see the furnace
description). Note that when operating with reduced heating power, the furnace
may no longer be able to reach the maximum temperature specified on the type
plate!
The settings can only be saved globally and not program-dependent.
The following steps must be performed to set the function:
57
Set zone control Procedure Select [Settings]
Operation Display
Select [Control]
ADMINISTRATOR
Comments
This function can be parametrized only if the furnace is fitted with this
function.
Select [General] Select [Offset Manual Zone] and set the offset
Save
The changes are saved
automatically when you exit the
menu.
Caution
Consult the furnace directions to determine which output (A1) (A2) is
responsible for which heating range. For furnaces with two heating circuits,
Output 1 is always the upper and Output 2 is always the lower heating circuit
11.4.4 Integrating the actual value as setpoint for the program start
Application of the actual value is a useful function to shorten heating up
times. Normally, a program starts at the start temperature that was entered in
the program. If the furnace is below the start temperature of the program, the
specified ramp is still started and the furnace temperature is not applied.
When deciding the temperature at which it will start, the controller always
bases its decision on which temperature is higher at that time. If the furnace
temperature is higher, the furnace starts at the current furnace temperature;
if the start temperature set in the program is higher, the program starts with
the temperature that is set there. This function is switched on when the
controller is delivered.
With segment leaps actual value application is always activated. Therefore,
segments may be skipped with segment leaps.
Example:
A program with a ramp from 20 °C to 1500 °C is started. The furnace still as a
temperature of 240 °C. With activated take over actual value the furnace does
not start at 20 °C but at 240 °C. The program can be substantially shortened.
This function is also used for segment steps and program changes in a running
heating program.
58
The following steps must be performed to activate or deactivate the automatic take over value:
Activate/deactivate automatic use of actual value
ADMINISTRATOR
Procedure
Operation Display
Comments
Select [Settings]
Select [Control] Select [General] Select/deselect [Use Actual Value] Save
The changes are saved automatically when you exit the menu.
11.4.5 Controlled Cooling (option)
A furnace can be cooled in different ways. Cooling can be controlled or
uncontrolled. Uncontrolled cooling takes place with the cooling fan set at a
fixed speed. Controlled cooling also processes the temperature of the furnace
and can set the correct cooling level at all times with variable speed control
or flap settings without the intervention of the operator. Controlled cooling
is necessary if the furnace is to use a linear cooling ramp that is faster
than the natural cooling of the furnace. This is possible only within the
physical limits of the furnace.
This controller is suitable for controlled cooling such as this. In a heating
program, controlled cooling can be switched on and off for specific segments.
In addition to activating a cooling function, the exhaust air flap must be
opened permanently via an extra function or a switch setting. A description of
the extra functions and the functionalities or other operating elements can be
found in the separate switchgear description. Controlled and uncontrolled
cooling cannot be activated at the same time. Using these functions is under
the assumption that cooling is prepared in the furnace and activated in the
controller ([SERVICE] menu). Otherwise, this option cannot be selected in
program input. We recommend that cooling be activated only in a cooling ramp
(decreasing setpoint).
The controlled cooling is realized with the help of a tolerance band around
the setpoint (see the figure below). This tolerance band consists of 2 limit
values that enclose a monitoring range.
This range is uses as a hysteresis when switching between heating and cooling.
The range should not be too large. A range of 2 – 3 °C has proved to be
practical.
If the furnace temperature exceeds the upper band (1), cooling is activated (a
fan for example) and all zones of the heating are switched off. If, during
cooling, the furnace temperature falls below the lower band (3), the cooling
is switched off.
59
Temperature
If the furnace temperature is below the lower band (3), the heating is
reactivated. If, during heating, the furnace temperature rises again above the
upper band (1), the heating is switched off completely. If there is a
malfunction in the cooling thermocouple during active cooling, the system
switches over to the thermocouple of the master zone.
Time 1A = upper band, 1B = setpoint, 1C = lower band, 1D = cooling, 1E =
heating Fig. 3: Switching between heating and cooling Note When the switchover
from heating to controlled cooling is made, the I and D parts of the
controller are also deleted. To observe the control parameters of controlled
cooling, please read “Information Menu > Display PID Output”.
For controlled cooling, the thermocouple in the set master zone or a cooling
thermocouple connected especially for controlled cooling is decisive (this
depends on the furnace model). Documentation thermocouples or thermocouples
from additional zones are not considered here. This applies also if charge
control is active. If controlled cooling is selected for a program segment,
the zone thermocouple is switched to the cooling thermocouple for the complete
segment. If no cooling thermocouple is connected, the thermocouple from the
master zone is used for controlled cooling. With active controlled cooling
with a separate cooling thermocouple, the display in the main overview is
switched to the temperature of the cooling thermocouple. This does not apply
if charge control is active. In this case, the temperature of the charge
thermocouple is displayed. In the process documentation, the cooling
temperature (with or without a separate cooling thermocouple) is always
recorded parallel to the control thermocouple and the cooling output. The
controlled cooling can be parametrized in the [SETTINGS] menu. This is done by
performing the following steps:
60
Controlled cooling Procedure Select [Settings]
Operation Display
ADMINISTRATOR Comments
Select [Control]
Select [Controlled Cooling] and switch controlled cooling on or off
Set the limit value for heating
Set the limit value for cooling
Save
This parameter is visible only if controlled cooling is available. Activate
controlled cooling here in order to select it in the program. The value is
entered in Kelvin.
The value is entered in Kelvin.
The changes are saved automatically when you exit the menu.
Behavior in Case of Error
If the cooling thermocouple is defective, the thermocouple in the master zone
is used. The temperature in the zone with the defective thermocouple is shown
with “– °C”.
A defect is also displayed if no controlled cooling is selected.
11.4.6 Start-Up Circuit (Output Limit)
A temperature control always reacts to a deviation between setpoint and the
actual temperature value in the furnace. If this difference is large, the
controller attempts to reduce this difference by means of greater heating
power. This can lead to damage to the charge or the furnace.
This can have, for example, the following reasons:
· Use a thermocouple with major imprecision in the lower temperature range
(for example type B)
· Use of pyrometers that in the lower temperature range do not deliver a
measurement value
· Use of thermocouples with heavy-duty protective tubes and, hence, longer
delay time
In order to limit the power peaks of the heating system in the lower
temperature range in these cases, you are provided with the function “Start-Up
Circuit/Output Limit”. With this function you can limit the controller output
for the heating to a specified temperature [LIMIT TEMPERATURE] to a specific
output [MAX POWER] . Independent of the set setpoint, the furnace does not
heat up with more power than in the startup circuit.
61
The following steps must be performed to set the startup circuit/power limit:
Set the start-up circuit/power limiter
ADMINISTRATOR
Procedure
Operation Display
Comments
Select [Settings]
Select [Control]
Select [Start-Up Circuit] and switch the start-up circuit on or off
Enter limit temperature
Specify maximum power in [%] Save
The changes are saved automatically when you exit the menu.
The startup circuit analyzes the following thermocouples:
· For a single-zone control: The control thermocouple is monitored
· For a single-zone control with charge control: The control thermocouple is
monitored
· For a multi-zone control: All the zones are monitored individually. If a
zone is below the limit temperature, the output power of the corresponding
zone is limited correspondingly.
· For a multi-zone control with charge control: In this combination, the
startup circuit behaves like a mult-zone controller.
11.4.7 Self Optimization
The behavior of controllers is determined by control parameters. The control
parameters are optimized to a specific process behavior. To allow furnace
operation to be as rapid as possible other parameters are used than those for
an operation that is as precise as possible. To simplify this optimization,
this controller offers the option of an automatic optimization, self-
optimization. This does not replace the manual optimization and can only be
used for single-zone furnaces, not multi-zone furnaces.
The control parameters of the controller have already been set at the factory
for an optimum control of the furnace. If the control behavior must be adapted
for your process, you can improve the control behavior by means of a self-
optimization.
The self-optimization takes place in a specific sequence and, in addition, can
only be performed, each time, for one temperature [OPT TEMPERATURE]. The
optimization of several temperatures can only be performed one after another.
Start the self-optimization only when the furnace is cooled down (T < 60 °C),
since otherwise false parameters are calculated for the control section. First
enter the optimization temperature. The self-optimization is performed in each
case at approx. 75 % of the set
62
Start auto-tune Procedure Select [Settings]
value to prevent a destruction of the furnace, for example for the
optimization of the maximum temperature. For some models, the self-
optimization can take longer than 3 hours depending on the type of furnace and
temperature range. The control behavior can be worsened by a selfoptimization
in other temperature ranges! Nabertherm assumes no liability for damages that
are caused by manual or automatic change in the control parameters.
For this reason, check the control quality after autotune by operating the
furnace without charge.
Note
Execute the autotune, if necessary, for several temperature ranges. Autotunes
in lower temperature ranges (< 500 °C/932 °F) can return extreme values
depending on the calculation procedure. Correct these values, as necessary, by
a manual optimization. Always check the returned by performing a test run.
The following steps must be performed to launch a self-optimization:
Operation Display
ADMINISTRATOR Comments
Select [Control]
Select [Auto-Tune]
Enter the optimization temperature
Start auto-tune
When this is confirmed, the controller starts to heat the furnace to the set temperature.
If self-optimization was started, the controller heats to 75 % of the
optimization temperature at full power. The heating process is then stopped
and restarted at 100 % power. This procedure is carried out twice. Self-
optimization is then finished.
After the autotune has been completed, the controller ends the heating and
enters the calculated control parameters but not yet into the corresponding
base point of the control parameters.
To save the calculated parameters, open the autotune menu again and check the
parameters. Then you can select the base point in the same menu in which you
want to copy the parameters.
63
Auto-tune: Check and save parameters
Procedure
Operation
Wait until optimization is finished
Display
View and check the determined control parameters xp, Tn, Tv
ADMINISTRATOR Comments
11.4.8 Charge Control
The cascade, charge or melting bath control system is a combination of two control circuits which permits the temperature measured directly at the product being treated to be adjusted very precisely and rapidly dependent on the furnace chamber heating. When the charge control is turned on (cascade control) the temperature is measured by an additional thermocouple directly at the charge, for example in an annealing box, and controlled in relation to the furnace temperature.
Operation with Charge Control (cascade control)
When the charge controller (cascade) is turned on, both the charge temperature and the furnace chamber temperature are measured. A setpoint offset is generated for the furnace chamber, corresponding to the amount of the control deviation. This achieves a substantially quicker and more precise temperature control at the charge.
T 5
1
2 3
Setpoint charge Setpoint furnace chamber Actual value furnace chamber Actual value charge/tank Setpoint offset
4
t
Operation with Charge Control (cascade control) When the charge control
(cascade) is switched off only the furnace chamber temperature is measured and
corrected. Since the charge temperature in this context has no influence on
the regulation, it approaches the program setpoint more slowly.
64
Setpoint furnace Actual value furnace Actual value charge/bath
As explained in the previous paragraphs, the charge controller influences the
furnace chamber controller to compensate the deviation between the
thermocouple at the heating elements and the thermocouple at the charge (e.g.,
in the middle of the furnace). This compensation must be limited so that the
furnace does not begin to vibrate. The following parameter can adapted for
this purpose: Maximum Negative Output The maximum negative offset that is
transferred from the charge controller to the heating controller/zone
controller. Hence, the setpoint of the heating zone cannot become smaller
than: · Heating setpoint = program setpoint maximum negative offset. Maximum
Positive Output The maximum positive offset that is transferred from the
charge controller to the heating controller/zone controller. Hence, the
setpoint of the heating zone cannot become greater than: · Heating setpoint =
program setpoint + maximum positive offset. No I-Portion in Ramps In ramps it
is possible that the I value (integral portion of the output) of the charge
controller slowly builds up a lasting control deviation. For the transition
into the dwell time this cannot fall rapidly enough and the result may be an
overshoot. To avoid this effect, a build-up of the I-portion of the charge
controllers in ramps can be deactivated. Example: If for the charge setpoint
500 °C is pre-set, the furnace chamber can, for an optimum control, accept a
setpoint of 500 °C + 100 °C, i.e. 600 °C. The result is that the furnace
chamber can heat up the charge very rapidly. Depending on the process and the
charge, it may be necessary to change the offset values. For example, a too
sluggish control can be accelerated by a higher offset, or a too rapid control
can be slowed down. However, the offset should only be changed after
consultation with Nabertherm since the control behavior is largely determined
by the control parameters and not by the trim.
65
Charge control Procedure Select [Settings]
The following steps must be performed to set the charge control:
Operation Display
ADMINISTRATOR Comments
Select [Control]
Select [Charge Control]
Set the maximum negative value
The value is entered in Kelvin
Set the maximum positive value
The value is entered in Kelvin
Switch the I part of the PID controller in ramps on or off with the function [IBLOCK FOR RAMPS]
Choose whether a negative value for charge control is permissible, even outside the cooling ramps. Parameter text: [BLOCK LOWERING]
Changes do not have to be saved
Range in which charge control may influence the heating zones.
Range in which charge control may influence the heating zones.
Note: In some cases, this setting results in the program not leaping to the
next segment. Then select holdback mode [Manual] Default setting: [YES] Select
[NO] only of you are clear about the consequences on the process. Observe the
information below.
They are saved immediately after entry.
Additional Instructions:
· When the charge control is active, the large temperature display of the main
overview is switched to the charge thermocouple.
· The error analyses that are part of the charge control (for example, a
pulled charge thermocouple), are only activated if the charge control is
activated in a running program. If the charge thermocouple has an error, a
switchover is made to the master zone thermocouple and an error message is
outputted. A program interrupt does not take place.
· The switchover between the control parameters, for example from Support
point 1 to Support point 2 conforms with the program setpoint, not with the
actual temperature value in the furnace.
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· With activated charge control, it is recommended to use the holdback type
“Auto” in the program. If extended holdback is used, the offsets that are
generated can result in undesired warnings.
Limiting the Offset of the Charge Controller [BLOCK LOWERING]:
Charge control does not directly affect the heating; it influences the heating
controller indirectly via an offset on the program setpoint. This offset
(output) is simply added to (positive offset) or subtracted from (negative
offset) the setpoint. A negative offset is usually permissible only with
decreasing (negative) ramps, as otherwise fluctuations would occur.
Certain furnace series (such as tube furnaces) need the option that the
negative offset is also active during hold times or heating ramps. Otherwise,
it could happen that the program does not go to the next segment.
This release can be granted via the parameter [BLOCK LOWERING] = [NO] in the
charge control settings. This adaption should only be performed if it is
necessary for the process.
11.4.9 Setpoint Offsets for Zones
With multi-zone furnaces it may be necessary to give the zones different setpoints. Normally, all the furnace zones work with the setpoint that is generated from the heating program. For example, if a zone does not have 600 °C has a setpoint as the other zones do, but instead only 590 °C, this is possible using the “Zone Offset Set Value”.
The following steps must be performed to enter setpoint offsets for one or several zones:
Enter setpoint offsets for one of more zones
ADMINISTRATOR
Procedure
Operation
Display
Comments
Select [Settings]
Select [Control] Select ZONE OFFSET SETPOINT Select the zones and their offset Changes do not have to be saved
The value is entered in Kelvin.
They are saved immediately after entry.
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11.4.10 Holdback
To set the extended holdback, the zones to be monitored for the transition of a temperature ramp can be defined in a hold time. Depending on how the furnace is equipped, you can select a check of control zones 1-3, documentation thermocouples 1-3, cooling and charge. To select the thermocouples, take the following steps:
Select the thermocouples to be monitored for extended holdback
ADMINISTRATOR
Procedure
Operation
Display
Comments
Select [Settings]
Select [Control]
Select [Extended Holdback] Select or deselect the thermocouple
Changes do not have to be saved
The selected thermocouples are used for extended holdback.
They are saved immediately after entry.
Caution! If charge control is activated, it is not recommended that you select other thermocouples for extended holdback.
11.5 User Administration
The user administration allows certain operating functions to be protected by a password. This means that an operator with basic rights cannot change any parameters.
For this purpose 4 user levels are available:
User
Description
Passwords (default setting)
OPERATOR
Operator
000011
SUPERVISOR
Person in charge of process 000021
ADMINISTRATOR
Person with responsibility 000031 for the system
SERVICE
Only for Nabertherm Service
Reset passwords
Available on request
1 For security reasons, we recommend that passwords be changed when the
furnace is
started up for the first time. To do this, you must be in the user level where
you can change the password for the respective user level (see “Change User
Administration According to Requirements”).
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The rights of the individual users are assigned as follows:
User
Assignment of rights
OPERATOR
View overviews
Operate extra functions manually
Unlock controller
Load, view, start, hold and stop the program
Select language
Initiate export files
Select user, reset all passwords and change the password for the operator
Read out the information menu
SUPERVISOR
All rights of the [Operator], plus
Segment jump
Change current program
Enter, delete, and copy programs
Switch on controller lock
Upload process documentation
Set date and time
Change the password for the supervisor and log out the user
Switch on operating lock
ADMINISTRATOR
All rights of the [Supervisor], plus
Enable/disable interfaces (USB/Ethernet)
Calibration
Controller smoothing
Set delay after door is closed
Set control parameters
Set manual zone control
Enable/disable actual value application
Set controlled cooling
Set start-up circuit
Carry out self-optimization
Set zone offsets
Set charge control
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User
Assignment of rights Change extra functions Change alarm functions Change gradient monitoring System: Temperature unit, date and time format Set interfaces Set power failure behavior (only operating mode) Import parameters and programs via USB flash drive Log on modules Change the administrator’s password and reset passwords Define standard users Define logout time Reset passwords of other users individually Define who may change the active program Define who may create the app TAN
User Registration
Note Quick log in for users To log in as a user quickly, go to the status
bar. To do this, pull down the top tab. Press the user icon. The user
selection view opens. Select the respective user and then enter the password.
You can log-on a user without using the quick selection by carrying out the following steps:
Log in a user (user level)
OPERATOR/SUPERVISOR/ ADMINISTRATOR
Procedure
Operation
Display
Comments
Select [Settings]
Select [User Administration] Select user Enter password
OPERATOR SUPERVISOR ADMINISTRA TOR
If you enter an incorrect password, a warning will be issued [PASSWORD INCORRECT].
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Changes do not have to be saved
They are saved immediately after entry.
Adopting User Administration by Needs
To adapt the user administration to their needs, please perform the steps described below. Here, the time can be set after which the user is automatically logged off again. Equally, the user level can be set to which the controller returns after the log-off [STANDARD USER]. That means, which functions are available without having to register.
Change user administration according to requirements
ADMINISTRATOR
Procedure
Operation Display
Comments
Select [Settings]
Select [User Administration] [User Level] If required, change the password of
a user. Select the user and enter the new password twice.
Select [User Administration] [User Rights] If necessary, change the [Logoff
Time] Select [Standard user] Activate [OPERATION LOCK]: Select this parameter
to activate a basic operation lock for the operator
[Change active program] If necessary, reset the passwords of all users with
[PASSW RESET CMPL] Changes do not have to be saved
– Display current user – Log out current user (standard user is activated) – Select user
Only users themselves can change their passwords (Operator, Supervisor, Administrator).
Note down the changed passwords
The standard user is the user that is active automatically when the controller is switched on.
See “Continuous Controller Lock”.
The user set here is allowed to create and change programs.
Request the necessary password from Nabertherm Service
They are saved immediately after entry.
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Rights of the individual users for rights management Function
Change User Reset all passwords Switch on operating lock Log out current user
Log out standard user Change logout time Reset operator’s password Reset
supervisor’s password Reset administrator’s password Change operator’s
password Change supervisor’s password Change administrator’s password Define
which users may change the active program Define which users may view the app
TAN
Operator
x x x –
Supervisor
Administrator
x
x
x
x
x
x
x
x
–
x
–
x
–
x
–
–
x
–
–
x
–
–
x
–
x
–
x
11.6 Controller Lock and Operation Lock
11.7 Permanent Lock (Operation Lock)
To prevent operation of the controller permanently, use the function
[Operation Lock]. This prevents any access to the controller, even if no
program has been started.
The supervisor or administrator can activate the operation lock in user
administration with the parameter [Operation Lock].
The operation lock is effective when the user is logged off automatically or
manually. The operation lock is also activated when the controller is switched
on.
A password prompt is displayed for every operation step. Enter the password
for the required user.
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Activate operation lock
Procedure Select [Settings]
Operation
Display
ADMINISTRATOR Comments
Select [User Administration] Select [User Rights]
Select [Operation Lock]
Select yes/no
The controller lock is shown by an icon in the status bar
Unlock operation
Enter the required user name and password
If you select [yes], the controller is locked after you switch it off and on again and also after you log off.
11.7.1 Locking the Controller While a Program is Running
Lock controller
If you want to prevent a program being interrupted deliberately or
inadvertently while it is running, this can be done by locking the controller.
The lock prevents input on the controller. Operation can be released only when
a user logs on (operator, supervisor, administrator) with his/her password. To
lock the controller, take the following steps:
OPERATOR
Procedure
Operation Display
Comments
Select [Furnace]
A heating program must have been started.
In the context menu, select [Lock Controller] The controller lock is shown by an icon in the status bar
If the controller is locked, the selection “unlock” is available, which unlocks the controller when the administrator password is entered.
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Unlock controller Procedure Select [Furnace]
To unlock the controller, take the following steps: Operation Display
SUPERVISOR Comments
Select the context menu [Unlock controller] Select the standard user and enter the password
If the controller is locked, the selection [Unlock controller] is available, which unlocks the controller when the administrator password is entered.
11.8 Configuring the Extra Functions
Besides heating, many furnaces support additional functions such as exhaust-
air flaps, fans, solenoid valves, optical and acoustic signal (see, as
necessary, addition instructions for the extra functions). For this purpose,
each segment offers an opportunity to enter values. How many extra functions
are available depends on the furnace design.
With this controller, in the basic configuration, optionally, up to 2, with
additional modules, up to 6 extra functions, depending on the program, can be
switched on or off in the segments.
Extra Functions Are for Example
· Activating a fresh-air fan
· Activating an exhaust air flap
· Activating a signal lamp
If you want to deactivate or rename individual functions, perform the
following steps.
11.9 Hide or Rename Extra Functions
Deactivate or rename extra functions
Procedure Select [Settings]
Operation
Display
ADMINISTRATOR Comments
Select [Extra Functions] Select extra function Extra function 1-2
(P5xx = 1-6)
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Switch extra function on or off
Select a pre-defined name with icon for the extra function
If required, edit the selected name
Changes do not have to be saved
If you change the name of the extra function, the icon is not changed.
They are saved immediately after entry.
11.9.1 Manually Operating Extra Functions During a Running Heating Program
The following steps must be performed if you want extra functions to be manually switched on during a running heating program.
Use extra functions during a current heating program
OPERATOR
Procedure
Operation
Display
Comments
Select [Furnace]
A heating program must have been started.
Select [Control Extra Functions] in the context menu
A list of available extra functions is displayed
If required, change the status of the extra function
Choose from the selection field next to the statuses [Auto]/[Off]/[On]
The selection field changes color
The extra function has now been changed manually. There are three statuses
available for extra functions
AUTO The extra function is controlled only by the extra functions defined in
the heating program
OFF The extra function is switched off regardless of the heating program
ON The extra function is switched on regardless of the heating program
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Caution
Please check what the effects of a manual setting and resetting of an extra
function will have on your charge before you do it. Weigh the advantage and
the damage carefully before manually intervening.
11.9.2 Manually Operating Extra Functions According a Heating Program
The following steps must be performed if you do not want extra functions to be manually operated during a running heating program.
Use extra functions when no heating program is running
OPERATOR
Procedure
Operation
Display
Comments
Select [Furnace]
Select [Control Extra Functions] in the context menu
If required, change the status of the extra function
Reset extra functions
Choose from the selection field next to the statuses [Auto/Off/On]
The selection field changes color
The extra function has now been changed manually. There are three statuses
available for extra functions
AUTO The extra function is controlled only by the extra functions defined in
the heating program
OFF The extra function is switched off regardless of the heating program
ON The extra function is switched on regardless of the heating program
Extra functions that have been set manually are reset either with [AUTO] or [OFF]. Extra functions that have been set manually are also reset at: · Program start · Segment change · Program end
Caution
Please check what the effects of a manual setting and resetting of an extra
function will have on your charge before you do it. Weigh the advantage and
the damage carefully before manually intervening.
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11.10 Alarm Functions 11.10.1 Alarms (1 and 6)
This controller has 6 freely configurable alarms. An alarm triggers a response
in a certain situation. An alarm can be changed flexibly.
Parameters of the alarms:
Parameters
[SOURCE]
Cause for the alarm:
[BAND ALARM]: A tolerance band is exceeded or undershot. Evaluation is relative to the current setpoint. [MAX]: A temperature limit is exceeded. The evaluation relates to the absolute actual temperature [MIN]: A temperature limit is undershot. The evaluation relates to the absolute actual temperature [PROGRAM END]: The end of the program is reached [A1]-[A6]: These two signal sources are linked with inputs in the module configuration. Only Nabertherm can make this link. [A1 inverted]-[A6 inverted]: These two signal sources are linked with inputs in the module configuration and are then inverted. Only Nabertherm can make this link. [RANGE]
Range in which monitoring is to take place
[HOLD TIME]: A hold time has the same start and target temperatures [RAMP]: The start and target temperatures differ in a ramp [PROGRAM]: For hold times and ramps; in other words, during the complete program [ALWAYS]: Regardless whether a program is active or not. [LIMITS]
Depending on the source, additional limit values are queried
[LIMIT MIN]: With source = [BAND ALARM]: Lower limit relative to the setpoint. [0] deactivates monitoring With source = Min/Max: Absolute lower limit temperature [LIMIT MAX]: With source = [BAND ALARM]: Upper limit relative to the setpoint. [0] deactivates monitoring With source = Min/Max: Absolute upper limit temperature
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Configure alarms Procedure Select [Settings]
Parameters [DELAY] [TYPE] [RESPONSE]
Time that the alarm is to be delayed in seconds
Definition whether the alarm reaction has to be acknowledged before it is
reset. It is also defined here whether a warning is to be output.
[GOING]. If the alarm is no longer present, the reaction is automatically
reset. No warning is displayed.
[GOING+REPORT]: If the alarm is no longer present, the reaction is
automatically reset and must be acknowledged by the operator. A warning is
displayed
[SAVE+REPORT]: If the alarm is no longer present, the reaction is not
automatically reset and must be acknowledged by the operator. A warning is
displayed
Response to the alarm. If the alarm condition is fulfilled, the following
reactions are possible:
[RELAY ONLY]: A relay is set. This relay must be configured in the module
configuration
[ACOUSTIC ALARM]: An acoustic alarm is output. The acoustic alarm has
additional parameters
[PROGRAM STOP]: The current program is interrupted
[HOLD]: The current program is paused
[HOLD HEATING OFF]: The current program is paused and the heating is switched
off. The safety relay is also deenergized.
Alarms can be configured as follows: Operation Display
ADMINISTRATOR Comments
Select [Alarm Functions]
Select an alarm
Alarm 1-6
Select [SOURCE] and set the required mode
Select [RANGE] and select the required range
In the “Settings” menu, scroll down to [Alarm Functions]
78
Configure alarms
Procedure Select [LIMIT MAX] and enter the required value
Operation Display
Select [LIMIT MIN] and enter the required value
Select [DELAY] and enter the required value
Select [TYPE] and enter the required value
Select [REACTION] and enter the required value
ADMINISTRATOR
Comments
The visibility of the parameter depends on the selected source
The visibility of the parameter depends on the selected source
Do not set the time too short so that fluctuations in the process do not cause
false alarms.
Validity of the Band Alarm and the Min/Max Analysis:
Below you can see a table showing which thermocouples are monitored by a band alarm.
Furnace has 1 zone
The control thermocouple is monitored
Furnace has 1 zone and active charge control Charge thermocouple is monitored
Furnace has several zones
Master control thermocouple is monitored
Furnace has several zones and active charge control
Charge thermocouple is monitored
Segment with controlled cooling and separate When cooling is enabled, the separate cooling thermocouple is
cooling thermocouple
monitored
Segment with controlled cooling without separate cooling thermocouple
When cooling is enabled, the master control thermocouple is monitored
An optional documentation thermocouple is not included.
11.10.2
Acoustic Alarm (Option)
The acoustic alarm is one of the possible “reactions” in alarm configuration.
The parameters of the acoustic alarm allow the operator to set certain
additional properties. Regardless of the configuration, the output where the
acoustic alarm is connected can be output constantly, at intervals or with
time limits. The acoustic alarm is acknowledged by acknowledging the error
message.
79
Configure alarms Procedure Select [Settings]
Parameters [CONSTANT] [LIMITED] [INTERVAL]
In case of alarm, a continuous alarm signal is generated.
The alarm signal is interrupted after a preset time and, then, remains turned
off.
The alarm signal is turned on for a preset time and then turned off for this
preset time. This procedure repeats.
The acoustic alarm can be set as follows: Operation Display
ADMINISTRATOR Comments
Select [Alarm Functions] Select [ACOUTSIC ALARM] Select [MODE] and set the
required mode Set the duration
Changes do not have to be saved.
See description above
The effect of this duration depends on the selected mode (see above)
11.10.3
Gradient monitoring
Gradient monitoring monitors the rate at which a furnace heats up. If the
furnace heats up faster than set in the limit value (gradient), the program is
interrupted.
What is decisive for a reliable analysis of the gradients is the time interval
in which the gradient is repeatedly recalculated (sample interval). If it is
too short, the gradient alarm is sensitive to fluctuations of the control or
the furnace and probably will be triggered too soon. If the sampling interval
selected is too long this may also have an impact on the charge or the
furnace. This is why the right sampling interval must be calculated by trial
runs.
In addition to the sampling interval, a delay of the alarm can be activated.
For example, a delay of “3” means that only after 3 measurement cycles have
been recognized as having excessive gradients does a reaction take place.
In order to avoid faulty measurements in the lower temperature range, a lower
limit temperature can be selected for the analysis.
In the case of multi-zone furnaces and furnaces with charge control, always
only the master zone (guide zone) is analyzed.
80
After a gradient alarm, the first sample interval that does not return a gradient exceedance restarts the heating program. The furnace runs again.
The warning for the gradient alarm can be deleted by switching the controller off and on again.
The following steps must be performed to set the gradient monitoring:
Set gradient monitoring
ADMINISTRATOR
Procedure
Operation Display
Comments
Select [Settings]
Select [Alarm Functions]
Select the [GRADIENT MONITORING] menu Switch monitoring on or off Set the
minimum temperature for monitoring Set the permitted gradient (temperature
rise) Checking interval (length of the measurement cycle) Set the alarm delay
Changes do not have to be saved.
e.g., 200°C e.g., 300°C/h e.g., 60 seconds
The delay defines the number of measurement cycles that take place before the alarm is activated.
Caution
This function contributes to protecting the charge and the furnace. A use for
the avoidance of dangerous conditions is not permissible.
11.10.4 Examples of Alarm Configuration
Below is some help to parameterize frequently occurring alarms. These examples
are for illustration purposes only. The parameters may have to be adjusted to
the specific application: To adjust the alarms, remember to log on as
[ADMINISTRATOR].
Example: External error
An external error, e.g. a temperature switch signals an over-temperature by
closing a contact. This should result in a program interrupt.
81
Function
Source
Range
Limits
Delay
Type1 Reaction
External fault
A1
Always –
2s
Save + [PROGRAM Report INTERRUPT]:
Explanation: The source of the alarm is an input that was linked to [A1], which is evaluated [always], that is, during ramps and hold times. After a delay of [2 seconds], a reaction that must be acknowledged S = [Save], namely [Program interrupt], is triggered with a clear text message M = [Report].
The output configuration of an acoustic alarm must be set at the factory. Examples: Cooling water monitoring
Function
When the cooling water flow of a furnace is monitored. After a flow switch is triggered, the program will be held up and the heating turned off. An acoustic alarm will signal an error.
Source Range
Limits
Delay
Type1 Reaction
Cooling water
A1
Always –
2s
monitoring
Save + [HOLD-HEATING OFF] Report
Acoustic alarm
A1
Always –
2s
Save + [ACOUSTIC ALARM] Report
Examples: Monitoring of an external vacuuming
Function
For certain processes it is important that during the heating program an external venting is switched on. This should be monitored by the controller and the program interrupted, if necessary, if the venting has not been switched on. In addition, an acoustic alarm should signal the error.
Source Range Limits
Delay
Type1 Reaction
External extraction
A1
Always –
120s
Save + [PROGRAM Report INTERRUPT]:
Acoustic alarm
A1
Always –
120s
Save + [ACOUSTIC ALARM] Report
Explanation: The source of the alarm is an input that was linked to [A1], which is evaluated [always], that is, during ramps and hold times. After a delay of [120 seconds], a reaction that must be acknowledged S = [Save], namely [Program interrupt], is triggered with a clear text message M = [Report].
The output configuration of an acoustic alarm must be set at the factory. Example: Relative Over-Temperature Monitoring
Function
A dwell time should be monitored. Here, the program setpoint should not be exceeded by more than 5 °C.
Source Range Limits
Delay
Type1 Reaction
Relative
Temperature Monitoring
Band
Hold time Max = 5° 60s
Min = 3000°
Transient [HOLD-HEATING + Report OFF]
Explanation: The source of the alarm is band monitoring [Band], which is [always] evaluated, that is, during ramps and hold times. After a delay of [60 seconds], a reaction that must be acknowledged [Transient], namely [Program interrupt], is triggered with a clear text message M = [Report].
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11.11 Network Failure Behavior Settings
In case of a power outage, no heater power remains. Hence, any power outage has an impact on the product in the furnace.
The behavior of the controller during a grid power outage has been preset at Nabertherm. But you can always change this behavior to suit your own needs.
There are 4 modes available:
Mode
Parameter
Mode 1
[CANCEL]: If there is a power outage, the program is canceled.
Mode 2
[DELTA T] When the power returns, the program continues if the furnace has not
cooled too much [<50 °C/90 °F]. Otherwise the program is canceled.
The program is always canceled below a limit temperature [T min = 80 °C/144
°F].
Mode 3
[TIME] (pre-selection)
When the power returns, the program continues if the power was not out for
longer than the set time [max. power outage time 2 minutes]. Otherwise the
program is canceled.
Mode 4
[CONTINUE] When the power returns, the program always continues.
Caution After a power outage the program, i.e. the remaining run time of the dwell time, is continued at the same rate. Power outages < 5s are always continued.
Set power outage Procedure Select [Settings]
The behavior after power outage can be set as follows: Operation Display
ADMINISTRATOR Comments
Select [Power Outage] If required, set the mode for power outage behavior as described in the table above
83
Set power outage
Procedure Changes do not have to be saved.
Operation Display
ADMINISTRATOR Comments
11.12 System Settings
11.12.1 Setting Date and Time
Set date and time
This controller needs a real-time clock for saving process data and the
setting of a starting time. This is buffered with a battery in the operating
housing.
There is no automatic reset from daily saving to standard time. The time must
be reset manually. The time may only be reset if no program is active to avoid
irregularities during the recording of process data.
The following steps must be performed to set the time and the date:
SUPERVISOR
Procedure
Operation Display
Comments
Select [Settings]
Select [System] Select [Date and Time] Set the time and date Changes do not
have to be saved.
Caution The operating life of the battery is approx. 3 years. When the battery
is replaced the time setting is lost. Battery type: see “Technical Data”.
11.12.2
Setting the Date and Time Formats
The date can be entered/outputted in two formats: · DD.MM.YYYY – Example:
28.11.2021 · MM-DD-YYYY – example 11.28.2021 The time can be entered either in
a 12-hour or a 24-hour format.
84
The following steps must be performed to set these formats: Set the date and time format (12h/24h)
ADMINISTRATOR
Procedure
Operation Display
Comments
Select [Settings]
Select [System] Select [Date Format] and/or [Time Format] Changes do not have to be saved.
Date format 1: DD-MM-YYYY Date format 2: MM-DD-YYYY Time format: Choose between 12 and 24 h display
11.12.3 Language Setting
Set language
The available languages can be selected on the display/screen. When you are
making your selection, a list of the available languages is displayed. The
language is selected via the wizard at initial set-up. You can set the
language without using the quick selection by carrying out the following
steps:
OPERATOR
Procedure
Operation Display
Comments
Select [Settings]
Select [System], then Language
Select the language
Changes do not have to be saved.
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11.12.4 Setting Display Brightness
With this controller, the display brightness can be adjusted continuousy in percentages.
Setting display brightness
OPERATOR
Procedure Select [Settings]
Operation Display
Comments
Select [System], then Language
Select [Display Brightness] Enter the brightness value as a percentage. Save
the changes.
11.12.5 Change Temperature Unit (°C/°F)
This controller can display two temperature units:
· °C (Centigrade, default setting)
· °F (Fahrenheit)
After a reset, all the inputs and outputs of temperature values are displayed in the corresponding unit, and/or entered. Only the inputs in the service area are not reset.
The following steps must be performed to change the temperature unit:
Change the temperature unit (°C/°F)
ADMINISTRATOR
Procedure Select [Settings]
Operation Display
Comments
Select [SYSTEM] and then [TEMPERATURE UNIT]
Select temperature unit
Switch on/off decimal place display
°C or °F
Changes do not have to be saved.
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11.12.6
Setting the Interface
There are 2 ways to record process data: Data recording using the USB
interface Onto a USB stick via the USB interface
Interface Memory capacity File system
USB 2.0 up to 2 TB FAT32
Data recording via Ethernet interface
Recording with the VCD process data software via an optional Ethernet
interface. Files cannot be stored in a network folder or on an external hard
drive.
The Ethernet interface, in contrast to the USB interface, requires additional settings to be connected to a network.
These are:
Required settings if an
Explanation
Ethernet interface is used
DHCP
Mode for address assignment
IP address
Address of the Ethernet interface. Network subscribers may not use the same IP address
Subnet mask
Mask for describing the address space
Gat