JOLLY MEC SM157 Wood Operated Water System Fireplace Instruction Manual

JOLLY MEC SM157 Wood Operated Water System Fireplace

Product Information

• Product Name: TERMOJOLLY 80
• EVO Product Type : Wood operated water system fireplace
• Model Number: SM157 EN REV03 2022_01
• Manufacturer: Jolly Mec

Product Usage Instructions

1. Read and keep the provided manual : Before using the equipment, carefully read and keep the instruction manual. It contains necessary information and suggestions on how to correctly install, use, clean, and maintain the product.
2. Premises: Refer to Chapter 01 of the manual for important warnings and premises related to the product.
3. Accident Prevention and Safety Regulations: Chapter 02 of the manual provides detailed information on accident prevention and safety regulations. It is crucial to follow these guidelines to ensure safe usage of the product.
4. Handling and Transport: Chapter 03 of the manual explains how to receive, lift, and transport the product safely.
5. Ecological Regulations: Chapter 04 of the manual provides information on the proper disposal of the machine in accordance with ecological regulations.
6. Product Description: Chapter 05 of the manual covers the product presentation and identification.
7. Technical Data: Chapter 06 of the manual provides technical specifications and data related to the TERMOJOLLY 80 EVO.
8. Positioning and Connections for the Installer : Chapter 07 of the manual provides instructions for the installer regarding positioning and connections of the product.
9. Use and Maintenance for the User: Chapter 08 of the manual provides detailed instructions on how to use and maintain the TERMOJOLLY 80 EVO for the user. It includes information on proper usage, cleaning, and maintenance procedures.
10. Fault Diagnosis and Troubleshooting: Chapter 09 of the manual provides guidance on identifying and troubleshooting problems that may occur with the product.
11. Annexes: Chapter 10 of the manual includes additional information and regulations, such as Commission Regulation (EU) 2015/1185.

Please refer to the respective chapters in the provided manual for detailed instructions and information on each topic. It is essential to follow the instructions and guidelines provided to ensure safe and optimal usage of the TERMOJOLLY 80 EVO wood operated water system fireplace.

Dear Customer,
thank you for having chosen to heat and save with a Jolly Mec product. Please carefully read and keep this sheet before using the equipment.
This sheet provides necessary information and suggestions on how to correctly install, use, clean and maintain the product. Knowing and observing these instructions will allow you to fully and safely enjoy the potential your equipment can offer you.

PREMISES

WARNINGS

• Familiarity and compliance with the instructions given in this manual will ensure quick installation and correct use of the appliance.
• Read the manual attentively before commencing installation, and be certain to follow the directions it contains, otherwise the warranty could be invalidated and the performance and safety of the appliance jeopardized.
• The installation manual is an integral part of the product and must be given to the user.
• It must be kept in a safe place and consulted carefully, as all of the warnings provide important information on safety during installation, use and maintenance.
• Incorrect installation of the appliance could cause damage and injury to people or animals, for which the manufacture cannot not be held liable.
• Installation shall be performed by qualified operators in accordance with the regulations in force in the Country of installation.
• The manufacturer declines any contractual or non-contractual liability for damages caused by errors in installation or use of the appliance or failure to follow the instructions contained in this manual.
• All rights on the reproduction of this technical manual are owned by Jolly Mec Caminetti S.p.A.
• The descriptions and illustrations provided in the following publication are not binding.
• Jolly Mec Caminetti S.p.A reserves the right to make any modifications that may be deemed appropriate.
• This manual cannot be given to third parties for perusal without the written permission of Jolly Mec Caminetti S.p.A
• The technical directions for installation contained in this manual should be considered as basic requirements. Regulations in some countries may be more restrictive; in this instance, comply fully with the regulations prevailing in the country of installation (all laws and local bylaws must be observed when installing and using the appliance, including those referring to national and European standards).
• Never use the appliance as an incinerator, or in way other than that for which it was designed. Any other use is deemed improper and therefore dangerous.
• Do not use fuels that are not recommended under penalty of cancellation of the warranty.
• When the appliance is running, the glass and other visible parts reach extremely hot temperatures to the touch; handle with extreme care to avoid burns.
• At the first ignition you may encounter bad smells and/or smoke due to the first heating of the paint. During this phase, you have to air the room where the product is installed and not stay there until the smells and/or smoke have completely disappeared.
• The boiler body is made of steel. The advantage of steel is the fast diffusion of the produced heat after a very short time from lightning. Steel undergoes temperature changes and consequently expands and contracts, this can give rise to temporary ticking and / or temporary noisy expansion.
• Do not place the appliance in direct contact with combustible materials.
• Do not make any unauthorised modification to the appliance. Any unauthorised modification will automatically invalidate the warranty and release the manufacture from all liability.
• Use only original spare parts recommended by the manufacturer. Original spare parts are available through retailers, specialised Technical Service Centers, or directly at the head office of Jolly Mec Caminetti S.p.A.
• Acceptance of the machine by the user must be “total”, including the sound level of operation, comparable to an electrical appliance. Complaints for characteristics not indicated in this manual shall not be accepted.

SYMBOLOGY
In this manual, points of considerable importance are marked with the following symbology:

and damage to materials is expressed.

APPLIED STANDARDS
All JOLLY MEC products are constructed according to the following directives:

electrical and electronic equipment
2014/53/UE| Radio Equipment
2014/68/UE| Pressure Equipment (PED)

And in compliance with the standards:

CEI EN 61000-3-2| Electromagnetic compatibility (EMC) – Limits – Limits for harmonic current emissions (equipment input current ≤ 16 A per phase).
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CEI EN 61000-3-3| Electromagnetic compatibility (EMC) – Limits. Limitation of voltage changes, voltage fluctuations and flicker in public low-voltage supply systems, for equipment with rated current ≤ 16 A per phase and not subject to conditional connection.
 EN 55014-1| Electromagnetic compatibility. – Requirements for household appliances, electric tools and similar apparatus – Emission
 EN 55014-2| Electromagnetic compatibility – Requirements for household appliances, electric tools and similar apparatus – Immunity. Product family standard.
EN 60335-1| Household and similar electrical appliances – Safety. General requirements.
 EN 60335-2-102| Household and similar electrical appliances. – Safety. Particular requirements for gas, oil and solid-fuel burning appliances having electrical connections.
EN 62233| Measurement methods for electromagnetic fields of household appliances and similar apparatus with

regard to human exposure.

UNI 7129| Domestic and similar gas systems powered by the distribution mains.
UNI 10412-2| Hot water heating system – Safety requirements – Specific requirements for systems with domestic type heating devices powered by solid fuel with built-in fireplace, with total fire power not over 35 kW.
UNI 10683| Heat generators operating with wood or other solid bio fuels – Installation requirements.
UNI EN 303-5| Heating boilers – Heating boilers for solid fuels, manually and automatically stoked, nominal heat output of up to 500 kW – Terminology, requirements, testing and marking.
UNI EN 1443| Chimneys. General requirements.
UNI EN 1856-1| Chimneys – Requirements for metal chimneys – System chimney products.
UNI EN 1856-2| Chimneys. Requirements for metal chimneys – Metal flue liners and connecting flue pipes.
UNI EN 13229| Insert appliances including open fires fired by solid fuels. Requirements and test methods.
UNI EN 13240| Roomheaters fired by solid fuel. – Requirements and test methods.
UNI EN 13384| Chimneys. Thermal and fluid dynamic calculation methods – Chimneys serving more than one heating appliance.
UNI EN 14785| Residential space heating appliances fired by wood pellets. – Requirements and test methods.
UNI EN ISO 12100| Safety of machinery – General principles for design – Risk assessment and risk reduction.

USE AND STORING OF THE INSTALLATION AND MAINTENANCE MANUAL

• Recipients of the manual

  • The use and installation manual is addressed to users responsible for the installation, operation and maintenance of the stove; particular attention must be given the parts of the manual concerning safety.
  • If the product is subsequently resold, the user is requested to hand over this sheet and to inform the manufacturer of the name of the new owner, so that the latter may receive any updates issued.

• Scope of the manual

  • The manual contains information on the correct use of the product in accordance with the purposes for which it was designed and built. It also provides information about loads, commissioning, repair and maintenance of the stove in conformance with the limits set down by the manufacturer.
    Conservation of the manual

  • The installation and maintenance manual is an integral part of the product and must be conserved up to the time when the stove is dismantled. It must be kept in a protected, dry place out of direct sunlight and near the product so that it is always readily available for consultation.

  • Should the manual get damaged, the user must request a copy from the retailer where he purchased the appliance. When requesting assistance, always make reference to the MODEL, LOT and SERIAL NUMBER indicated on the label shown in

PRODUCT IDENTIFICATION.

Updating the manual
The installation and maintenance manual reflects the status of the technology at the time the product was marketed. The manufacturer reserves the right to make modifications to the product, and consequently the relative manual, without any obligation to update previous editions.

MANUFACTURER’S LIABILITY AND WARRANTY CONDITIONS

• Upon the delivery of this manual, Jolly Mec S.p.A. cannot be held liable, whether civil or criminal, for accidents due to partial or total non-compliance with the specifications herein contained.
• The manufacturer is especially held harmless from any liability in the following cases:
  • Improper use of the product
  • Use not intended by specific national regulations
  • Incorrect installation
  • Faults in the electrical connections, the connections of the fume exhaust system and/or the comburent air ducting system e and in plumbing connections
  • Failure to carry out maintenance as prescribed in this manual
  • Unauthorized modifications or operations
  • Use of replacement parts that are non-original or not specific to the model
  • Total or partial failure to follow the instructions
  • Exceptional events (e.g.: breakages due to natural or accidental events as lightening, short circuits etc.)
  • Damage caused by electrical power cuts, sudden fluctuation of supply voltage, electromagnetic fields
  • Use of fuel with characteristics other than those recommended in this manual
• In the above cases the warranty is void.
• Please refer to Annex SM080 for details on the warranty conditions and compiling the relative certificate.

NOTE

• In the event of a malfunction or intervention request by a specialised Technical Service Center, the user must be able to demonstrate the use of fuel with the characteristics required by this manual.
• The Manufacturer disclaims all liability concerning anomalies or malfunctions caused by use of FUEL which does not comply with the recommended requirements.

ACCIDENT PREVENTION / SAFETY REGULATIONS

GENERAL CONSIDERATIONS

• The manual refers to essential aspects of the directives, regulations and dispositions on using the machine, summarising its most significant points.
• General legal regulations and mandatory rules regarding injury prevention and environmental protection must be observed. These obligations also include regulations regarding the use of personal protective equipment.
• For all work to be done on the system, the following dispositions and regulations in force must be observed regarding accident prevention, following the indications.
• Before using the system the first time, the user must have read and understood the instruction manual perfectly and this chapter in particular.
• The user must also make sure that the machine is always in good condition as regards its safety requirements.
• During maintenance and inspection activities, wear the protective garments specified in following CHAP.02.4 -EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL. Cleaning and maintenance activities may only be performed with the equipment cold and preferably disconnected from the power mains or with the main switch in the “O” position.
• Danger warnings and signals in the form of plates, labels and markings must not be removed or made unidentifiable. If they are worn or broken, they must be replaced.
• Modifications, additions or transformations must not be made on the machine and its components without the manufacturer’s authorisation. This is valid first and foremost for installation and regulation of the installed safety devices. Failure to comply with this warning relieves the Manufacturer of all and any responsibility.
• Make sure, before starting up every time and after carrying out maintenance, that dismantled parts have been repositioned correctly and in particular all the protection devices that impede access to the machine.

SAFETY REGULATIONS FOR ROUTINE MAINTENANCE AND USE

• The user and/or owner of the product is required, in accordance with the laws in force, to assign the installation and maintenance to qualified and specialised operators, and acknowledge the risks and hazards should they fail to observe this requirement.
• Children of at least 8 years old, people with reduced physical, sensory or mental capabilities, or lacking the experience or the needed knowledge can use the device only under surveillance or having been instructed on the device safe use and on the understanding of the deriving dangers. Children are not allowed to play with the device. Cleaning and maintenance are meant to be performed by the user and not by unsupervised children.
• The settings and programming of the product must only be performed by adults who have received suitable and specific training. Errors or incorrect settings can create hazardous conditions and trigger malfunctions with relative consequences for persons and things.
• Before any cleaning and/or routine or extraordinary maintenance on the machine, disconnect it from all energy sources; in particular, turn the electrical power switch to “O”.
• Prior to installation, the user and installer are obliged to check that the mains electrical supply to which the machine will be connected, corresponds to the voltage on the identification plate (see CHAP.05.2 – PRODUCT IDENTIFICATION), and that it is equipped with all suitable safety devices to classify the electrical system as compliant with applicable safety standards. If this is not the case, contact a Qualified Technician to adapt the system to required standards.
• Upstream from the machine (at the user’s expense) on the electrical power supply line, a bipolar switch must be installed that is able to intercept all the current phases (see CHAP.06 – TECHNICAL DATA).
• The irradiation area includes the area between the opening of the hearth and up to 2 metre of space frontally as well as laterally. No inflammable object must be left in this area (such as: inflammable liquids, fire-starting products or firewood, drapes, wooden decorations, rugs, etc.).
• Do not use the stove to dry clothes, it could overheat and cause an outbreak of fire.
• ATTENTION – BEWARE OF BURNS, most of the outer surfaces of the stove are very hot, door handle, glass, metal sides, majolica or metal top, fume exhaust pipe etc. Never touch the stove with naked hands when it is running; always use heat protection gloves, such as those supplied with the stove, when handling all parts.
• Before doing any internal cleaning or maintenance, you must wait until the machine reaches the ambient temperature.
• If the appliance is in alarm status due to a malfunction, do not attempt to restart it before finding out what has caused the heat generator to shut down.
• Never wash the internal parts of the combustion chamber with water.
• Keep the ventilation grids in the area the appliance is installed in clean conditions.
• Do not use fuels that are not recommended.
• Check and periodically clean the fume exhaust pipe, from the appliance to the flue (Union).
• It is strictly prohibited to start up the product with the combustion chamber door open or allow it to run with the glass broken.
• In case of need and if any operating problems persist, the user should contact the specialised Technical Assistance Center.
• Never try to kindle the fireplace by means of ethyl alcohol or any other flammable liquid product..

SAFETY REGULATIONS FOR EXTRAORDINARY MAINTENANCE AND INSTALLATION

• The user and/or owner of the product is required, in accordance with the laws in force, to assign the installation and maintenance to qualified and specialised operators, and acknowledge the risks and hazards should they fail to observe this requirement.
• The installation of the heat generator and the relative combustion product exhaustion system, the electrical connections, the commissioning and extraordinary maintenance services MUST always be performed by qualified and licensed professional staff.
• The product must be installed in accordance with the laws and standards in force in the State, Region or Area in which the machine is installed.
• The system installer MUST issue a Declaration of compliance for the work performed after commissioning the system, in accordance with the laws in force related to system safety standards.
• The installation technician must inform the user on safe equipment use.
• The installation operator is responsible for the installation and is therefore required to perform the work to top workmanship standards.
• The appliance must be connected to a combustion product exhaustion flue built in accordance with applicable standards and certified with a declaration of compliance.
• Should any installation defects arise during the optional Commisisoning service, the specialised Technical Service Center, can refuse to endorse use of the product for safety reasons and submit a written Servicing Report to the User informing him that he and the Installation operator shall be jointly liable for any damage to persons, animals or things if used.
• Before installing the machine, the customer and installation operator must ensure that the flooring on which it will be positioned is suitably levelled and can support the weight (see CHAP.06 – TECHNICAL DATA). IIf there is any doubt on the solidity of the flooring, it is essential to have a Structural Engineer verify relative installation feasibility.
• Only specialised and qualified personnel may work or carry out checks inside the machine, complying with safety regulations.
• Prior to installation, the user and installer are obliged to check that the mains electrical supply to which the machine will be connected, corresponds to the voltage on the identification plate (see CHAP.05.2 – PRODUCT IDENTIFICATION), check that the system is sized so as to bear the maximum load required of the product, and also that it is equipped with all suitable safety devices to classify the electrical system as COMPLIANT with applicable safety standards. If this is not the case, contact a Qualified Technician to adapt the system to required standards.
• The power cord plug must be connected only AFTER the conclusion of the installation and assembly of the device, and must remain accessible after installation if the device does not have a suitable and accessible double-pole switch. If the power cord is damaged, it must be replaced by the manufacturer or by a specialised servicing company or a similarly qualified person in order to avoid hazards. WARNING: make sure that the power cable does not touch hot parts.
• Personnel assigned to handling the machines and equipment must always wear industrial gloves and boots.
• The Maintenance Operator must recommend the Customer to sign an annual maintenance contract for the product, so as to maintain the levels of safety and efficient performance of the product.
• The Maintenance Operator must check the working hours of the product between one maintenance intervention and another, to verify the actual work load of the machine. The actual hours of operation shall be reset at the end of the Technical intervention and indicated on the Servicing Report.

EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL
Every operator performing maintenance on the machine, must wear safety garments and personal protective equipment:

1. Protection headphones
2. Gloves hand protections
3. Respiratory mask
4. Face mask or goggles
5. Accident prevention boots
6. Overalls or smock

RESIDUAL RISKS
Though JOLLY MEC CAMINETTI S.p.A. does everything within its power to produce its systems with the greatest competence regarding safety and consulting all the directives, laws, and regulations available, there are still, if minor, some residual risks during the phases of:

• TRANSPORT AND INSTALLATION
• ELECTRICAL CONNECTIONS (Which must be done by a qualified electrician)
• MAINTENANCE
  Therefore, the technicians who perform these tasks must take these residual risks into account.

WARNING

• Removal or tampering with the protection and safety devices can be only be done voluntarily and may cause serious injury to people.
• Replace the safety signals when they become illegible or come off.

HANDLING AND TRANSPORT

RECEIVING GOODS

• The device is delivered on a pallet in a cardboard box and protected with shrink wrap cover sheet when receiving merchandise, check that:
  • all packaging is intact
  • all of the merchandise indicated on the delivery bill has actually been delivered
  • the supply corresponds to the order specifications
  • if the packaging is damaged, check the condition of the contents, because any breakages must immediately be reported to the carrier and to the retailer
  • check there is no damage to any supplied elements; if there is any breakage detected, report it as soon as possible to the carrier and to the retailer
• If any material listed on the delivery note is missing, report it to the retailer as soon as possible.

WARNING
Danger of suffocation
Make sure that children do not come into contact with packaging materials, plastic film or polystyrene as this could cause suffocation.

LIFTING AND TRANSPORT

• Personnel in charge of handling the product must have read and thoroughly understood the safety prescriptions in CHAP.02 – ACCIDENT PREVENTION / SAFETY REGULATIONS of this manual and must wear work gloves and safety footwear.
• For safety reasons, unauthorised persons must not be in the area while the product is being moved.
• The product should be handled with fork lifts or transpallets only. In case of lifting hook on the product, it is possible to use only this hook to lift the product.
• In any case, the manufacturer is not responsible for any damages to people and/or properties, including the product itself, due to improper and unsafe product handling.

WARNING
Danger of crushing, collision and abrasions.

ECOLOGICAL REGULATIONS

DISPOSAL OF THE MACHINE

• Directive 2012/19/UE (waste electrical and electronic equipment – WEEE): information for users.
• The crossed-out wastebasket symbol on the appliance means that at the end of its useful lifespan, the product must be disposed of separately from ordinary household wastes.
• The user is responsible for delivering the appliance to an appropriate collection facility at the end of its useful lifespan.
• Appropriate separate collection to permit recycling, treatment and environmentally compatible disposal helps prevent negative impact on the environment and human health and promotes recycling of the materials making up the product.
• For more information on available collection facilities, contact your local waste collection service or the shop where you bought this appliance.

NOTE

• The machine must be disposed of in a manner that complies with the laws in force and the environment.
• When taking it to the disposal firms, handle the appliance as described in CHAP.03 – HANDLING AND TRANSPORT.

WARNING
Danger of environmental pollution
Adopt positive civic behaviour and DO NOT disperse the packaging into the environment, but take it to waste disposal centres for recycling. All packaging can be recycled, as it consists of wood, polyethylene film, polystyrene and cardboard

END-OF-LIFE DISPOSAL OF THE EQUIPMENT COMPONENTS ( REGULATION (EU) 2015/1185 – Annex II – par. 3 – a) – 3) )
INSTRUCTIONS FOR CORRECT PRODUCT DISPOSAL

• The owner is fully and exclusively liable for stove demolition and disposal according to laws in force in his/her country regarding safety, respect and protection of the environment.
• At the end of its useful life, the product must not be disposed of together with urban waste. It can be delivered to the appropriate differentiated collection centres set up by the municipal administrations, or to retailers that provide this service. Differentiated product disposal allows you to avoid possible negative consequences for the environment and health, deriving from its inappropriate disposal, and allows you to recover the materials of which it is composed in order to obtain significant energy and resource savings.
• The following table and the related exploded view to which it refers highlight the main components that can be found in the appliance and the indications for their correct separation and disposal at the end of their life.
• More specifically, electrical and electronic components must be separated and disposed of at authorised disposal facilities, in compliance with European Directive 2012/19/EU and relevant national transpositions.

A.EXTERNAL CLADDING

If present, dispose of separately as per type of material:

• Metal
• Glass
• Tiles or ceramics
• Stone

| C. INTERNAL CLADDING

If present, dispose of separately as per type of material:

• Metal
• Refractory materials
• Insulation panels
• Vermiculite
• Insulation, vermiculite and refractory materials that have come into contact with flame or flue gases (dispose of in mixed waste)

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B. GLASS DOORS

If present, dispose of separately as per type of material:

• Glass ceramic (fire door): dispose of in aggregates or mixed waste
• Tempered glass ( furnace door): dispose of in glass

| D. ELECTRICAL AND ELECTRONIC COMPONENTS Wiring, motors, fans, circulators, displays, sensors, spark plugs, electronic boards.

Dispose of separately at authorised collection facilities in compliance with the WEEE Directive 2012/19/EU.

E. METAL STRUCTURE Dispose of separately into metal| G. HYDRAULIC COMPONENTS

• Pipes, fittings, expansion tank, valves. If present, dispose of separately as per type of material:
  • Copper
  • Brass
  • Steel
• Other materials

F. NON-RECYCLABLE COMPONENTS I.e: Seals, hoses made of rubber, silicone or fibres. Dispose of in mixed waste|

DESCRIPTION

PRODUCT PRESENTATION

• Jolly-Mec products are the result of experience in the wooden biomass combustion sector; they are designed and engineered to meet the increasing demands of today’s markets with high performance levels and savings enveloped in a modern design

• TERMOJOLLY 80 EVO fireplaces are wood-fired monoblocs with intermittent loading and approved according to European standard EN13229.
  The fireplaces are made up of a steel heat exchanger whose particular construction allows to make the most of the heat produced by combustion. They feature the possibility of suctioning combustion air from both outside and inside the home if there is no possibility of an alternative installation. The accurate design and engineering of the device has reduced the installation masonry work to a bare minimum.

• The fireplaces are characterized by a combustion chamber in refractory material that not only improve the aesthetic aspect, but also guarantee the temperature of the chamber reducing polluting emissions.

• The fireplaces are equipped with a ceramic glass door.

• Combustion has been optimised to guarantee consistent reloading.

• To prevent fumes from escaping during the reload phases, the device features a system which, when the door opens, opens a preferential route for the combustion fumes increasing the draught.

PRODUCT IDENTIFICATION

• It is COMPULSORY to indicate the product MODEL, the LOT number and SERIAL NUMBER in all communications with the Manufacturer.
• Identification numbers are printed on the adhesive plate located on the back of the appliance as illustrated.
• Appliance performance values measured during inspection tests according to the indicated reference and EC markings are also included on the plate.

1. Product model
2. CE marking
3. Year of commissioning and certification
4. Reference standard
5. Performance declaration No.*
6. Product LOT N°
7. Product code
8. Product serial number

WARNING
*Pursuant to European Regulation No. 305/2011, manufacturers are now required to have the DoP – Declaration of Performance for each product of own design concerned; Jolly-Mec did namely provide all of these documents in downloadable electronic form that you can easily see on the website of the Company at the following address: http://www.jolly-mec.it .

NOTE
The illustrated example plate may differ in graphics from the original affixed to the product.

TECHNICAL DATA

HOMOLOGATION
Technical specifications resulting from laboratory tests conducted according to EN 13229 test methods at the CERTIFICATION institute.

• The declared output may vary according to fuel type.
• The above technical specifications were measured with certified quality WOODS. ONLY use this type of fuel as recommended later in CHAP.06.2 – RECOMMENDED FUELS.
• *According to the typology of building and insulation (Referred to the need of 55 W/m3 and 35 W/m3; room height 2,7 m).

WARNING
All appliance tests, final inspection and fine-tuning was performed using the recommended fuels.
Jolly Mec Caminetti S.p.A. is not responsible for malfunctions, breakdowns or problems due to the use of wood logs that are not recommended, as combustion parameters vary according to the quality of the fuel.

RECOMMENDED FUELS

WARNING

• WOOD QUALITY IS VERY IMPORTANT; PLEASE READ THIS SECTION CAREFULLY.
• The characteristics of fuel wood for stoves and fireplaces are defined by quality classes A1 and A2 set forth by UNI EN ISO 17225-5 standard.\

WOOD COMBUSTION
Wood clean burning is a process that reflects the natural decomposition itself; this means that CO2 (carbon dioxide) released does not increase or damage the CO2 original contents in the atmosphere.

The basic prerequisites for clean combustion are:

1. Using dry and untreated wood
2. Using the correct size and quantity of combustible: too little firewood or logs too large impede the fireplace to reach the optimum operating temperature.

KINDS OF WOOD

• Each type of wood is characterized by its own density (weight related to the volume) and from different calorific values (related to the mass and moisture present). We can identify two broad categories: hardwoods and softwoods. Hardwoods, usually deciduous woods, are the most dense ones, weigh heavily and contain very little resin, burn slowly and are the best materials in providing long ranges of combustion.
• Softwoods, such as conifers, have a lower density, produce a strong warm but burn much more quickly; so they are better advised for starting combustion; if used as main combustible it would be necessary to load the fireplace more frequently; furthermore their high resin contents bring to more dirt, flue gases and unburned components.

SOME TIPS AND INFORMATION

• The best fuel is air dried untreated wood, with a humidity of ≤ 15-18%, beech, hornbeam, oak and acacia are highly recommended.
• The wood must be stored outdoors in a protected, dry and well-ventilated area.
• Excessively humid wood generates lower heat output, faster blackening of the glass and rapid corrosion of the heat generator.
• The wood must not be too old as it loses its capacity to catch fire (≤ 15 years).

SUITABLE QUALITY AND QUANTITY OF COMBUSTIBLE

• The fireplace is designed to burn dry firewood having a water contents less than 15-18%. You can burn combustibles such as wood briquettes.
• It should be paid close attention not to put an excessive amount of combustible because it brings the stove to emit an excessive amount of heat, so undergoing a warming over the predicted values and then causing really a potential damage to the structure as well as increased non-standard gas emissions.

IT IS FORBIDDEN TO BURN:
Burning waste of any kind, in particular plastics, is prohibited by law and because it can damage both the stove and the flue gas chimney.
It is also forbidden to burn given materials such as :

• Wet wood or bark residues
• Chipboard panels or (un)coated panel materials
• Paper, cardboard and old clothes
• Plastics and foams
• Wood treated with products for conservative treatments
• All solid or liquid materials which are not wooden
• The efficiency of the fireplace also depends on the chimney draf.

COMPONENTS
The equipment is supplied on a pallet, with heat shrink film and with the following additional components:

• Installation, use and maintenance manual;
• Anti-heat glove (1);
• Cast iron bottom grate(2);
• Ash basket (3);
• Removable key to open the door in vertical sliding mode (4);
• Electronic control panel, pressure transducer, probe seat.

DIMENSIONS

• All measurements are in mm.

POSITIONING AND CONNECTIONS FOR THE INSTALLER

FLUE OR FUME EXHAUST SYSTEM

• The flue or fume exhaust system is a fundamental element for the proper functioning of the stove and must comply with the following general standards:
  • EN1856-1 Chimneys. Requirements for metal chimneys – Part 1: System chimney products
  • EN1856-2 Chimneys. Requirements for metal chimneys – Part 2: Metal flue liners and connecting flue pipes
  • UNI 10683 Heat generators operating with wood or other solid bio fuels – Installation requirements
• It is advisable that the project the fireplace is managed by a designer on the basis of a dimensional calculation of the chimney section and of both ducting and insulating sizing (UNI 13384). Each appliance must have its own chimney flue without any inlets from other appliances. The dimensions of the flue are strictly proportioned to its height, to be measured from the fireplace to the bottom of the chimney cap. To guarantee a correct smoke exhaust, the surface of the chimney terminal opening must double the chimney flue section and it does not have to be blocked by wire nets or other obstacles.

The exhaust duct of the combustion products generated by the appliance must respond to the following requirements:

• all changes in direction must be open to inspection to facilitate maintenance.
• correct draught to maintain depression in the combustion chamber, as per the technical specifications, must be guaranteed.
• it must be watertight, waterproof and suitably isolated and insulated.
• must be made of suitable materials that resist normal mechanical stress, heat, the action of the combustion products and acid condensations.
• must be prevailingly vertical structures with deviations from the axis not greater that 45°.
• must be adequately distanced from combustible or inflammable materials via an air space or suitable insulation.
• must have an internal section which is preferably circular: square or rectangular sections must have rounded corners with a radius of no less than 20 mm.
• must have an internal section that is constant, free and independent.
• rectangular sections shall have a maximum ratio of 1.5 between sides.

It is recommended to use a windproof airfoil chimney cap.

• If the flue is installed externally it must be insulated to prevent the cooling of fumes and formation of condensation. The same is valid for the tract from the roof to the chimney cap (Torrino). The use of pipes in fibre cement for connecting the equipment to the flue is forbidden.
• Exhaust pipes must not run through rooms where the installation of combustion equipment is forbidden. The assembly of the flue chimney connection has to be done in order to guarantee that smokes doesn’t escape in all different working conditions, to avoid the creation of condensation and the related smoke return to the product..
• Horizontal tracts in assembly must be avoided.
• The chimney system for the smoke exhaust MUST be dimensioned and projected by a Qualified Engineer. He will determine the proper smoke exhaust system taking into consideration the product technical data, kind of installation, installation location and mostly the installation technical regulation in force. The Engineer will give indications to the installer about the materials to use, smoke path section, insulation thickness, corrosion resistance and all requirements needed for the correct working of the system product-chimney.
• The correct dimension of the air intake for ventilation and aeration of the installation location MUST be verified in conformity with the technical regulation in force.
• Malfunctioning of the product caused by a smoke exhaust not properly projected and dimensioned WILL NOT be object of objections to Jolly-Mec and interventions at Jolly Mec charge.
• For appliance that must reach exhaust outlets that are not coaxial with regard to the issue of the fumes from the machine, changes in direction must be made using an open elbow of 45° (Fig. 1).
• The use of counter slope elements is forbidden.The flue union must have a constant section and allow soot to be collected and swept away. Changes in cross-section are only allowed at the outlet of the heat generator: the use of adaptors on the coupling with the chimney flue is prohibited.
• Running other air ducts and installation pipes inside the exhaust pipes, even if oversized, is forbidden.
• One or more airtight reading points are recommended on the flue to check emissions after installation and measure draught.
• Supporting the weight of the flue with the appliance union is strictly forbidden. Use specific stands or independent supports for this purpose.
• To install other combustion devices in the same room where the appliance is installed, refer to UNI 10683 and UNI 7129 installation regulations.
• The minimum fireplace height must be over 3,0 m.
• Installation of external fireplaces must be performed using insulated double-walled pipes, to prevent the formation of condensate; it must also be possible to inspect the base of the fireplace for routine maintenance which must be done at least once a year.
• A minimum flue draught between 10 and 14 Pa must be guaranteed. This value must be measured using specific and controlled instruments each time the appliance and flue undergo maintenance.
• The appliance could malfunction in very strong windy conditions, with the chimney cap installed in the reflux area (see Fig. 2, zone bordered by the dotted line A for roofs with ß>10° slant) of the roof, or without complying with the distances foreseen by UNI 10683.

INSTALLATION ROOM VENTILATION
According to reference regulation UNI10683, 4 Pa depression must be verified between the installation room interior and exterior. In case the product is installed with comburent air taken from the installation room, prepare proper fan opening, in the room in which it is installed, that allow the clean comburent air flow and not taken from the polluted rooms (for the fan opening characteristics see CHAP. 07.3). In case the product is installed with comburent air taken from the outside, it is necessary to canalise the comburent air inlet with the fan opening communicating with the outside through an extensible aluminium pipe (for the fan opening characteristics see CHAP. 07.3). The ventilation openings, if fitted with insect-proof mesh, must be easily removable and undergo periodic cleaning to ensure clear air flow passage.

NOTE
The external air intakes must be made so that they cannot get accidentally covered and if they have an insect protection mesh they must be cleaned periodically to prevent clogging with dust and dirt, especially in periods with intense pollen concentrations.

WARNING

• As per the fuel product exhaust system, air vents are also extremely important and must be given the appropriate consideration and respect.
• The installer is directly liable for all electrical system parts, generation hook-up to the system, ventilation and the fume exhaust system and MUST, at the end of installation work, issue a declaration of conformity as per Ministerial Decree 37/08.
• On the other hand, the purchaser MUST assign all work to a qualified professional technician.
• The device must be installed and used in accordance with all local and national laws and EC Regulations.

ASSEMBLY SEQUENCE FOR THE INSTALLER
The fireplace travels on pallet. To facilitate assembly and transport open the fireplace and remove the various components.(Fig. 2-3); To unlock the fireplace door with vertical sliding, unscrew and remove the M8 screw, as shown in Fig. 1, on the sides of the fireplace. After preparing the electrical connections, the hydraulic fittings and the air inlets depending on the configuration type, perform the following operations

1. Phase 1: Once the fireplace is positioned in the desired place, it is necessary to make sure that the fireplace is perfectly levelled. Adjust the feet height if necessary (see point a). The device must only be installed indoors and on surfaces able to support the load. If the existing construction does not meet such requirements, it will be necessary to take appropriate measures (for example, creating a load-distribution plate). The appliance must be installed in an area that can be easily accessed for maintenance of the fireplace and the flue.
   Perform all the hydraulic connections and fill the fireplace and the system with water. Make sure there are no leaks.

2. Phase 2: Connect the chimney to the fireplace smoke exhaust (see chap. 07.1).

3. Phase 3 : Assemble the internal panels and the smoke deflector (see point b).

4. Phase 4: Make the electrical connections to the control unit (see chap. 07.6).
   The display must be positioned outside the coating.
   Check proper pump operations before starting the fireplace.

5. Phase 5: In case you want to open the vertical sliding door with the removable handle only, it is possible to remove the supplied handle by unscrewing the screws under the same handle (see point c).

6. Phase 6 : Build the coating providing for the specific openings on the coating, depending on the configuration type (see chap. 07.4).

• Feet adjustment
  To adjust the feet height use the 14 mm key. Screw clockwise or anticlockwise the nut 1 to lift or lower the foot.

• Assembly of combustion chamber panels and deflector

1. Insert the side panel (A) in the left side and towards the fireplace door.
2. Side panel (A) must be positioned in the combustion chamber with the shaped part (a) pointing downwards.
3. Tilt the panel in order to insert it into the combustion chamber (Fig. 1). Once inside the combustion chamber, it is possible to position it vertically, to push it against the wall and in its front seat towards the fireplace door (Fig. 2-3).
4. The shaped part (a) of the side panel must lean on the shaped part (b) of the fire bed panels.
5. Insert the side panel (A) in the right side and towards the fireplace door.
6. Side panel (A) must be positioned in the combustion chamber with the shaped part (a) pointing downwards.
7. Tilt the panel in order to insert it into the combustion chamber (Fig. 4). Once inside the combustion chamber, it is possible to position it vertically, to push it against the wall and in its front seat towards the fireplace door (Fig. 5-6).
8. The shaped part (a) of the side panel must lean on the shaped part (b) of the fire bed panels.
9. Insert the rear central panel (B) at the centre of the combustion chamber rear side.
10. The rear central panel (B) must be positioned in the combustion chamber with logo pointing towards the fireplace door.
11. Tilt the panel in order to insert it into the combustion chamber (Fig. 7). Once inside the combustion chamber, it is possible to position it vertically, to push it against the front wall (Fig. 8-9).
12. The shaped lower part of the central panel must lean on the shaped part (b) of the fire bed panels.
13. Insert the left rear panel (C) on the central rear panel left side.
14. The left rear panel (A) must be positioned in the combustion chamber with the non-shaped part (a) pointing downwards and towards the fireplace left wall.
15. Tilt the panel in order to insert it into the combustion chamber (Fig. 10). Once inside the combustion chamber, it is possible to position it vertically, to push it against the fireplace wall and into its seat (Fig. 11-12).
16. The shaped part (b) of the side panel must lean on the shaped part (c) of the fire bed panels and on the shaped part of the central rear panel.
17. Insert the right rear panel (C) on the central rear panel right side. The right rear panel (A) must be positioned in the combustion chamber with the non-shaped part (a) pointing the fireplace right wall.
18. Tilt the panel in order to insert it into the combustion chamber (Fig. 10). Once inside the combustion chamber, it is possible to position it vertically, to push it against the fireplace wall and into its seat (Fig. 11-12).
19. The shaped part (b) of the side panel must lean on the shaped part (c) of the fire bed panels and on the shaped part of the central rear panel.
20. Insert the side panel (A) in the left side and towards the side panel already positioned.
21. Side panel (A) must be positioned in the combustion chamber with the shaped part (a) pointing downwards.
22. Tilt the panel in order to insert it into the combustion chamber (Fig. 16). Once inside the combustion chamber, it is possible to position it vertically, to push it against the wall and into its seat (Fig.17-18).
23. The shaped part (a) of the side panel must lean on the shaped part (b) of the fire bed panels.
24. Insert the side panel (A) in the right side and towards the side panel already positioned.
25. Side panel (A) must be positioned in the combustion chamber with the shaped part (a) pointing downwards.
26. Tilt the panel in order to insert it into the combustion chamber (Fig. 19). Once inside the combustion chamber, it is possible to position it vertically, to push it against the wall and into its seat (Fig.20-21). The shaped part (a) of the side panel must lean on the shaped part (b) of the fire bed panels.
27. Insert the deflector (D).
28. Deflector (D) must be positioned in the combustion chamber with the steel part (a) pointing upwards.
29. Tilt the deflector in order to insert it into the combustion chamber (Fig. 22). Once inside the combustion chamber, take it up to the fireplace rear wall and turn it in vertical position to lift it and lean it on its rear panels (b) and supports (c) on the side panels (c) (Fig.23-24).

• Standard handle disassembly
  To disassemble the standard handle, in order to use the optional handle for vertical sliding door opening, follow the steps below:

1. Lift the door (FIG. 1).
2. Unscrew the two screws (1) to remove the standard handle (2). After removing the handle, re-screw the screws (FIG. 2).

INSTALLATION CONFIGURATIONS

Install the fireplace as follows:
Images shown are for illustration purposes only.

1. Configuration with fireplace combustion air inlet communicating with the outside.
2. The fireplace can function by taking the comburent air from the outside, connecting it with the extensible aluminium pipe (Ø120 mm and maximum length 100 cm) with the outside (1).
3. In this configuration, the fireplace comburent air inlet connection with the outside environment is mandatory.
4. Make an opening (minimum 600 cm2) in the upper part of the cladding (2) to allow the heat to escape/heat recovery that forms inside the cladding and an opening (minimum 600 cm2) in the lower part of the cladding (3) for the convective circulation of the cladding air.
5. The coating top and lower parts openings are mandatory.
6. It is mandatory to carry out an inspection opening on the cladding (4) for access to the part of the hydraulic connections and the inspection of the flue gas pass.
7. It is also possible to make another inspection porthole on the left part of the cladding (like the one indicated as number 4) to access the second inspection of the fireplace flue-gas pass.
8. Configuration with fireplace combustion air inlet communicating with the installation room.
9. The fireplace can work by taking the combustion air from the installation room. In this configuration it is mandatory to make an opening in the installation room (minimum Ø200 mm) (1), communicating with the outside environment (positioned on the cladding interior or exterior), guaranteeing a proper intake of combustion air such that it does not depressurise the installation room.
10. The opening in the installation room is mandatory in this configuration.
11. Make an opening (minimum 600 cm2) in the upper part of the cladding (2) to allow the heat to escape/heat recovery that forms inside the cladding and an opening (minimum 600 cm2) in the lower part of the cladding (3) for the convective circulation of the cladding air.
12. The coating top and lower parts openings are mandatory.
13. It is mandatory to carry out an inspection opening on the cladding (4) for access to the part of the hydraulic connections and the inspection of the flue gas pass.
14. It is also possible to make another inspection porthole on the left part of the cladding (like the one indicated as number 4) to access the second inspection of the fireplace flue-gas pass.

INSTALLING THE CLADDING: PRECAUTIONS

• Protection of domestic walls
  The fireplace must be installed near the non-flammable walls. Installation of the fireplace near inflammable walls is only allowed if you maintain the distances indicated below, or if suitable protection is interposed. The surfaces such as the flooring, ceiling and walls of the home in the vicinity of the fireplace must be protected to prevent overheating. Insulating panels must be overlapped to avoid leaking. The sizes and types of insulation depend on the type of surface being protected.

• Insulation type
  Insulation can be made of various materials: mineral fibre, ceramic fibre, rock wool, and can come in different forms: sheets, mattresses. Its specific weight must be equal or greater than 245 kg/m3 with a temperature threshold of about 1000°C; and thermal conductivity of l (400°C) <= 0,1 W/m3 . This material must be coded “AGI Q132” or “DIN 18895”.

• Beam
  The beam can be fitted in front of the fireplace cladding maintaining a distance of at least 10 mm so that the space between it and the fireplace does not create accumulation of heat. The beam must not be inside the fireplace irradiation field (see Fig. 1)

NOTE
To allow for boiler dilation, the cladding must always be detached from the 2-3 mm steel fireplace.

SAFETY DISTANCES FROM SURROUNDING FLAMMABLE MATERIALS
In Fig. 2 are shown the safety distances from surrounding flammable materials applicable to all installation types available:

1. Flammable Wall
2. Flammable floor
3. Flammable ceiling
4. Fireplace cladding in not flammable material. Installation distances from flammable materials:
5. A Minimum air distance from inflammable side wale: 800 mm
6. B Minimum air distance from inflammable rear wall: 100 mm
7. C Minimum air distance from inflammable ceiling 800 mm
8. R Frontal air distance from inflammable material:

WARNING
If the fireplace is installed on a flammable material, it is necessary to provide a “floor-saver” plate (5) made of not flammable material, which must be at least 50 cm deep and as large as the door of the fireplace.

WARNING
The cladding of the fireplace must be done by not flammable material.

MINIMAL SECTION SIZES FOR CONVECTION AIR INLETS AND OUTLETS
In Fig. 3 are shown the minimal section sizes suitable for convection air Inlets and Outlets and applicable to all installation types available:

• A Min. Convection Air Inlet: 600 cm2
• B Min. Convection Air Outlet: 600 cm2

CONTROL UNIT ELECTRICAL WIRING DIAGRAM

WARNING
Electrical connections must be carried out by skilled personnel according to the regulations in force (2014/30/EC and 2014/35/EC).

Terminal INLETS correspondence

• A common to I1 – I2 Probes of  B-C Terminal Blocks
• B Fireplace Water Probe
• C I2* Probe
• D common for I3 Probe
• E I3 Probe, Water Pressure Probe
• F +5V Power for Water Pressure Probe

Terminal OUTLETS correspondence

1. O3 auxiliary Outlet Neutral
2.  O1 Fireplace Pump Outlet Neutral (Neutral: – for O2 Outlet for DHW Pump in Scheme 2 – for Buffer Tank in Scheme 5 – for 3-way diverter Valve in Scheme 6)
3. Network Power Supply Neutral
4. Network Power Supply Phase
5. O3 auxiliary Outlet Phase
6. O2 Outlet Phase
7. O1 Fireplace Pump Outlet Phase

NOTE
For a full and detailed description of the content in this section, see the enclosed manual SM077 EN.

NOTE

• The I2 Probe can be of different types according to the Plant Scheme:

  • of PROBE type for the temperature probe – in case of Schemes 5 and 6;
  • of CONTACT type for the thermostat – in case of Schemes 5 and 6.

WARNING
Upstream the electronic board it must be placed a double pole switch thermal breaker to protect the unit and electromechanical components installed on the fireplace.

WARNING
Make sure that the power cable and all other cables do not touch the hot parts of the fireplace.

NOTE
The representation of the components is approximate, but they can change in terms of shape.

PREPARATION OF HYDRAULIC CONNECTIONS
The fireplace is supplied with a built-in safety cooling exchanger. The two hydraulic kits are available on request (optional) depending on the type of installation chosen: basic kit (only safety valves – see point b) or closed tank hydraulic kit for heating (see – see point c). However, open vessel installation is possible.

Standard configuration

1. Cooling coil cooling water inlet with heat discharge valve assembly (if not used for open vessel installation it is not to be connected) (3/4” M)
2. Hot water safety heat discharge (if not used for open vessel installation it is not to be connected) (3/4” M)
3. Heat discharge valve safety temperature probe well (If not used for open vessel installation, it must be closed)(1/2” F)
4. Water inlet for system loading (for closed vessel installation) or open vessel connection (1/2” F)
5. Temperature probe well (1/2” F)
6. System flow (1” M)
7. Safety valve connection (for closed vessel installation) or if not used, it must be closed * (1/2” F)
8. System return (1” M)

• NOTE
  In case of fireplace installation with the standard closed vessel configuration, it is necessary to supply the components of the COMPLETE HYDRAULIC KIT respecting its positioning and assembly method.

• NOTE

• in case of open vessel installation, a pressure safety valve can also be connected to inlet 7.

• NOTE
  The representation of the components is approximate, but they can change in terms of shape.

BASIC KIT configuration for closed vessel installation (optional kit )

1. Inlet heat discharge valve (cooling coil cold water inlet) (3/4” M)
2. Hot water safety heat discharge (3/4” M)
3. Safety temperature probe well of the heat discharge valve (1/2” F)
4. Water inlet for system loading (1/2” F)
5. Temperature probe well (1/2” F)
6. System flow (1” M)
7. 2.5 bar safety valve (1/2” F)
8. System return (1” M)

WARNING

• bar cold pressurised water must always be in the device.
• The expansion tank not supplied must be sized by the installer/designer.
• Install the pressure transducer on the flow or return of the fireplace.
• Topping up pressure is not automatic.
• It is mandatory to always leave the cold water inlet of the cooling coil water open and the pressure upstream of the heat discharge valve must be at least 1.5 bar.

NOTE
The representation of the components is approximate, but they can change in terms of shape.

CLOSED VESSEL HYDRAULIC KIT configuration for heating (optional kit)

1. Inlet heat discharge valve (cooling coil cold water inlet) (3/4” M)
2. Hot water safety heat discharge (3/4” M)
3. Safety temperature probe well of the heat discharge valve (1/2” F)
4. Water inlet valve for system loading (1/2” F)
5. Temperature probe well (1/2” F)
6. System flow (3/4” F)
7. 2.5 bar safety valve (1/2” F)
8. System return (3/4” M)
9. Expansion tank
10. Air breather valve
11. Water circulation pump
12. Pressure gauge
13. Pressure transducer

WARNING
The installer/designer is obliged to check that the closed expansion tank, supplied with the device, has a capacity which is suitable for the system it will be connected to. For medium/large systems, a heat technician should inspect and calculate the needs of the rooms to be heated according to current regulations.

WARNING

• bar cold pressurised water must always be in the device.
• Topping up pressure is not automatic.
• Close the valve (4) once the system is loaded.
• It is mandatory to always leave the cold water inlet of the cooling coil water open and the pressure upstream of the heat discharge valve must be at least 1.5 bar.

NOTE
The representation of the components is approximate, but they can change in terms of shape.

HYDRAULIC connection preparations with wall-mounted fireplace

1. System flow
2.  System return
3. Safety discharge (for closed vessel installation)
4. Aqueduct water (for system loading and cooling coil for closed vessel installation)

HYDRAULIC connection preparations with corner fireplace

1. System flow
2. System return
3. Safety discharge (for closed vessel installation)
4. Aqueduct water (for system loading and cooling coil for closed vessel installation)

NOTE

• Dimension (a) is representative of a wall with an angle of 90 °.
• For an alternative positioning, the installer is responsible for the sizing.

USE AND MAINTENANCE FOR THE USER

APPLIANCE START AND USE

• Before switching on the device for the first time it is necessary to remove from inside all documentation and accessories that come together in the supply and read the instructions for use, especially the parts about the recommended fuels and other most relevant issues.
• The commissioning service has to be done by a specialised Technical Service Center.
• Before starting the fireplace, check that fireplace is filled with water, that the control unit is switched on and functioning then turn the combustion air regulating lever to MAX (Fig. 1).
• Small pieces of wood (maximum LxHxW 35x4x4 cm) must be used to light the fire, stacking them on the fireplace grate (as seen in Fig. 2).
• Standard fire-lighters can be used to make the starting phase easier (never use ethyl alcohol or other inflammable liquids). The door can be left slightly open during the fire starting phase.
• Only when the first charge of wood is ended will be possible to charge again wood, as indicated at the end of the chapter 08.2, the wood need to be placed at the center of the fireplace in horizontal sense. To maximise fireplace efficiency and avoid the leakage of combustion fumes, the fireplace must be loaded when the flame goes out. Before placing the wood on the fire base, it is recommended to break and evenly distribute the cinders using a cinder tray.
• The appliance’s combustion is intermittent and it is obtained by positioning a new load of wood on the fireplace at the end of combustion of the previous charge.
• To achieve the declared nominal heat output, adjust the unit as follows:

( Fig. 3 );

| Position with visible MIN letter ( Fig. 4 )| 48 minutes

• Max length 30-35 cm and width approx. 8-10 cm per side (use of pieces of chopped wood is recommended)
• When starting the fireplace again in the future, follow the same procedure illustrated above, cleaning the fireplace beforehand removing excessive ashes from the fire base (bearing in mind that the presence of a layer of ashes on the same makes starting the fire easier).

COMBURENT AIR ADJUSTMENT RECORD

• MAX position: comburent air intake open (Fig. 5);
• MIN position: comburent air intake closed (Fig. 6)

All other positions are intermediate, that is to say shuttering position of the comburent air intake.

WARNING

• The hearth must always be closed, except when the wood is added, to avoid the leakage of smoke. Always open and close the door gently, and make sure it is locked firmly in place.
• To prevent damage to panels in refractory (not included in the warranty) always avoid overloading the fireplace or throwing pieces of wood into the combustion chamber.\

WARNING
When the fireplace is hot, use the glove provided to move the combustion air register and to open and close the combustion chamber door.

TIPS AND WARNINGS FOR THE USER

• Before starting the fireplace, make sure there is voltage in the control unit.
• Never turn on the stove/fireplace, without electrical power and without water.
• With a zone heating system, when the fireplace/stove is lit, it is essential that at least one zone of the heating system is always open in order to dissipate the heat produced (also in summer).
• The door must remain closed during wood combustion; it can only be opened to add more wood.
• If condensation forms inside the fireplace/stove, this may be caused by the following:
  • the central heating circulating pump is set to start at too low a temperature (it should set to start at 60°C at the lowest). To keep the fireplace clean, it is also recommended to start the pump at about 70°C, if there are no contraindications concerning the functioning of the system.
  • poor flue draught (clean the flue).
  • Insufficient combustion air.
  • boiler dirty
• • If the glass turns black during normal burning, this may be caused by the following:
  • poor flue draught (clean the flue or check that the flue dimensions conform to requirements).
  • Insufficient combustion air.
  • excessive amount of wood during start-up and when functioning
• • When purchasing firewood, it is advisable to vary the sizes, but with a length as to be able to light quickly, but also long charges and, if the quality of the wood is good, efficiency and functionality will also be excellent.
• Only use recommended fuels, otherwise the warranty will be invalidated.
• The presence of condensation inside the device could be caused by weak flue draught (clean the flue), damp or low quality wood, or inadequate or inexistent air intake.
• No other boilers, flues, stoves, fireplaces or air extractors must be in the same room (excluded of the type “C” according to UNI 10683).
• The equipment cannot be positioned in direct contact with combustible materials (for distances, see chap. 07.5).
• Regular and :methodical maintenance is all important for correct operation and maximum efficiency.

MORE CLANNING = HIGHER PERFORMANCES

The high performance and efficiency of this device is achieved by operating with closed doors. If the doors are opened and the flue draught is not optimal, small puffs of smoke may occasionally occur.

WARNING

• Check for any obstructions in the flue and the outside air inlets before lighting the appliance after a long period of disuse. For this same reason, check that there are no leaks in the hydraulic circuit, due to extreme weather conditions (such as ce), which may have damaged the pipes or seals.
• On exceeding the temperature of 90°C by the water in the boiler, the valve opens that allows cool mains water to flow into the safety serpentine, to cool the excess heat and keep the heat generator in safety condition. Pay attention to the safety valve exhaust on the hydraulic kit outlet, as very hot water could escape.
• Never touch the parts of the hearth without cladding with naked hands, as they become very hot, always use heat protection gloves, such as those supplied with the device, when handling all parts.
• In case of problems related to the device, contact the specialised Technical Service Center.
• In the event of a chimney fire call the Fire Department.
• Do not use the fireplace in the event of power black out.

ROUTINE MAINTENANCE

Opening the combustion chamber door

1. Opening the “vertical sliding” combustion chamber door with standard handle
   To open the combustion chamber door (in “vertical sliding” mode), grasp the handle (1) (Fig. 1) and fully lift it (Fig.. 2). To close it again, lift it completely. In case of hot fireplace, use the anti-heat glove.

2. Opening the “vertical sliding” combustion chamber door with removable handle
   To open the combustion chamber door (in “vertical sliding” mode), grasp the removable handle (3) (Fig. 3), insert it into the specific split (4) and lift it completely (Fig.. 4). To close it again, lift it completely.

3. Opening the “hinged” combustion chamber door (with vertical sliding)
   To open the combustion chamber door (in “hinged” mode, for glass cleaning only) hold the lever (5) and turn it (Fig.. 5). Open the door completely (Fig.. 6). This operation must be performed with cold fireplace.

Cleaning the fire bed and removing the ash drawer.

• Make sure the fireplace and the residual ashes are cold. Clean the fire bed from combustion ashes as needed or when necessary (taking into account that the presence of an ash layer on it contributes to an easier starting).
• To remove the ash drawer, remove the grate (1) (Fig. 1) and then remove the ash drawer (2) (Fig. 2) to fully empty. Use an ash vacuum cleaner to also clean the support base (3) of the ash drawer (Fig. 3).
• At the end of the cleaning operations, assemble everything correctly.
• To dispose residual ash, refer to the municipal/national regulations in force.

Glass

• Use specific products. Be careful not to use overly aggressive product to avoid ruining the frame paint. Never spray detergents directly onto the parts to be cleaned.
• Do not clean the glass parts when still hot to prevent damaging them.
• If the fireplace requires more frequent cleaning, check the flue draught as it may be insufficient.

NOTE
Time between one cleaning and the next is strictly tied to fuel quality. The most suitable cleaning frequency can only be established a few days after use according to the actual amount of deposited residue and may vary from recommended Jolly Mec intervals.

EXTRAORDINARY MAINTENANCE
We wish to remind you that the Extraordinary Maintenance to be carried out on this type of product must be done obligatorily every year by qualified maintenance personnel, in order to maintain its functionality, efficiency and comfort.
For any further queries you may have, we invite you to contact the specialised Technical Service Center through your retailer. Scheduled maintenance must include:

• Flue and pipe cleaning (with special focus on horizontal segments)
• Cleaning of any deposits in the appliance
• Check the integrity of the fireplace hydraulic kit
• Check electric/electronic system integrity
• Check of the condition of the internal refractory integrity
• Check of the air inlets

Cleaning the flue
Flue cleaning depends on its uptake, on the fireplace’s usage, on weather conditions and the type of wood used. To clean the flue it is necessary to remove the smoke deflector (carry out the operations in step 8 of point d) of paragraph 07.3 in reverse order), the fume cap (1) by unscrewing the respective screws from the inside of the fireplace (Fig. 1) and the inspection opening of the flue gas pass (on the left and right side) unscrewing the relative screws (2) (Fig. 1). It is mandatory to clean the flue every year, by a specialised technician, in autumn before lighting the fireplace. At the end of the cleaning operations, assemble everything perfectly Air inlets
Check that the external air intakes are clean and free from any clogged materials. Clean if necessary. It is recommended to protect the external air intakes using specific protection netting.

WARNING
To carry out these operations, the appliance must be disconnected from the mains; wait until be appliance is cold and comply rigorously with the safety regulations in force.

FAULT DIAGNOSIS AND TROUBLESHOOTING

PROBLEMS
WARNING In accordance with the laws in force on safety for electrical appliances, a specialised Technical Service Center or  qualified personnel must obligatorily be contacted for all installation, maintenance or interventions that require access to electrical parts.

• Check for possible power supply or mains problems.
• The control unit is faulty.

Excessive condensation forms inside the fireplace|

• Check the quality of the fuel used.
• Check the draught.
• Insufficient air intake size.

Smoke escapes when the door is opened, the wood burn poorly, or the glass gets dirty|

• If the fireplace is installed in a room in communication with a stairwell, with major depression that exists in the local, close off the stairwell by installing a door.
• There are other appliances that use room air, creating low pressure. Use the fireplace when the other appliances are off (excluded of the type “C” according to UNI 10683).
• The outside air inlets and/or the flue are partially or completely obstructed. Clean or remove the obstructions.
• Insufficient flue draught: there are horizontal sections or 90° bends, or the chimney cap is located under the ridge of the roof (installation errors). Replace the horizontal sections with sections at 45°; raise the chimney cap, or fit an antiwind cap.
• Check that the flue conforms to the indications given in CHAP.07.1 – FLUE OR FUME EXHAUST SYSTEM, clean the flue and smoke baffle, open the damper, open the door slowly

Excessive condensation forms inside the fireplace| The temperature at which the pump starts is set too low; increase the temperature setting.
The radiators do not get hot even if the water in the boiler is hot and the pump is running| There is air in the system; bleed all the radiators, the pump and the boiler.

WARNING Do not use the device if the draft is not regular, and if combustion is not great.

ANNEXES

COMMISSION REGULATION (EU) 2015/1185
Information requirements for solid fuel local space heaters
ACCORDING TO COMMISSION REGULATION (EU) 2015/1185

Stein, D-51105, Köln

Fuel| Preferred fuel

(only one):

| Other suitable fuel(s)| ****

ηs

| Space heating emissions at nominal

heat output (*)

| Space heating emissions at minimum heat output (*) ()
---|---|---|---|---|---
[%]| PM| OGC| CO| NOx| PM| OGC| CO| NOx**
[mg/Nm3 – 13%O2 ]| [mg/Nm3 – 13%O2 ]
Wood logs with moisture content ≤ 25 %| yes| no| 75| 29| 35| 866| 96| –| –| –| –
Compressed wood with moisture content ≤ 12 %| no| no| | | | | | | | |
Other woody biomass| no| no| | | | | | | | |
Non-woody biomass| no| no| | | | | | | | |
Anthracite and dry steam coal| no| no| | | | | | | | |
Hard coke| no| no| | | | | | | | |
Low temperature coke| no| no| | | | | | | | |
Bituminous coal| no| no| | | | | | | | |
Lignite briquettes| no| no| | | | | | | | |
Peat briquettes| no| no| | | | | | | | |
Blended fossil fuel briquettes| no| no| | | | | | | | |
Other fossil fuel| no| no| | | | | | | | |
Blended biomass and fossil fuel briquettes| no| no| | | | | | | | |
Other blend of biomass and solid fuel| no| no| | | | | | | | |

(*) PM = particulate matter, OGC = organic gaseous compounds, CO = carbon monoxide, NOx = nitrogen oxides (**) Only required if correction factors F(2) or F(3) are applied.

• Please comply with the specific installation, assembly, use and maintenance precautions indicated in the manual supplied with the product.
• Characteristics when operating with the preferred fuel

Heat output

Pmin

| ****

N.A.

| ****

kW

Useful efficiency (NCV as received)

Useful efficiency at minimum heat ouput

(indicative)

| ****

ηth,min

| ****

N.A.

| ****

%

Auxiliary electricity consumption

In standby mode

| elSB| 0,001| kW

F(4)  0,0%

Type of heat output/room temperature control (select one)

F(2) 0,0%

Permanent pilot flame power requirement

F(5) 0,0%

Other control options (multiple selections possible)

Contact details
Contact details
JOLLY-MEC CAMINETTI SPA
Via San Giuseppe 2, Telgate (BG), 24060, IT info@jolly-mec.it – +39 0358359211

References

• Camini, Stufe e Termostufe di Qualità | Jolly-Mec Caminetti

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