ESPA 05 Pool And Spa Booster Kit Instruction Manual

June 13, 2024
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ESPA 05 Pool And Spa Booster Kit

Instructions

  1. Connect the equipment to the power supply using a switch with at least 3 mm contacts.
  2. If the equipment terminals do not have a Schuko base, they should be connected within dedicated junction boxes.
  3. Ensure that the electrical pump is not exposed to outdoor conditions.
  4. Remember to prime the pump before use.
  5. Disconnect from the power supply before performing any maintenance or troubleshooting.
  6. Handle the product carefully and use appropriate tools.
  7. Follow the safety warnings and precautions mentioned in the manual to avoid hazards and ensure personal and property safety.

Note : The provided text extract from the user manual does not contain detailed usage instructions. Further information on product usage may be available in the complete user manual or additional documentation provided.

EVIDENCE OF CONFORMITY

We declare, under our responsibility, that the prod-ucts in this manual comply with the following directives and standards

  • Directive 2011/65/UE (Restriction of hazardous substances): Standard EN 50581.
  • Directive EMC 2014/30/EU (Electromagnetic compatibility): Standard EN 61000-6-1 y EN 61000-6-3.
  • Directive 2014/35/EU (Low voltage) Standard IEC 61010-1.

EVIDENCE OF CONFORMITY
We declare, under our responsibility, that the products in this manual comply with the following directives and standards

  • Directive 2011/65/UE (Restriction of hazardous substances): Standard EN 50581.
  • Directive EMC 2014/30/EU (Electromagnetic compatibility):Standard EN 61000-6-1 y EN 61000-6-3. Directive 2014/35/EU (Low voltage):Standard IEC 61010-1.

Damage prevention and safety instructions (See figure 8)

ESPA-05-Pool-And-Spa-Booster-Kit-008

A| Warning! Observe limitations of use.| I| This apparatus may be used by children 8 years or older and persons with reduced physical, sensory or mental capacities, or lacking experience and knowledge, if they are supervised or receive adequate training on the safe use of the apparatus and understand the dangers.

Children should not be allowed to play with the equipment.

Children should not perform the ordinary cleaning and maintenance tasks without supervision.

---|---|---|---
B| The name plate voltage must be the same as the mains voltage.
C| Connect the unit to the mains via an omnipolar switch with at least a 3 mm opening between contacts.

The terminals of the equipment not provided with a Schuko base must be connected inside connection boxes designed for this purpose.

D| Install a high-sensitivity differential switch (0.03A) as extra protection against lethal electric shocks associated with a 15 A omnipolar circuit breaker.
E| Connect the unit to the ground.
F| Use unit only within performance limits indicated on the name plate.| J| Caution! Look out for accidental leaks. Do not expose pump to bad weather.
G| Remember to prime pump.| K| Cut out power supply before servicing pump.
H| Be careful with hazardous liquids and environments| L| Caution! Avoid icing.

PRESSDRIVE

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PRESSDRIVE 50/60 Hz P max. A 1∼ IP A [mm] B [mm] C [kg]
[Mpa] 230V (± 10%)
AM NP 1 12 55 281 134 1″ 1,5
AM 2E 1 12 55 281 134 1″ 1,5
AM 1 12 55 281 134 1″ 1,5
AM NP ME 1 12 55 281 134 1″ 1,5
R 1 12 55 281 134 1″ 1,5
AMS ME 1 12 55 281 134 1″ 1,5

PRESSDRIVE05

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PRESSDRIVE05
50/60 Hz| P max.| A 1∼| IP| A [mm]| B [mm]| C| D [mm]| E [mm]| [kg]
---|---|---|---|---|---|---|---|---|---
[Mpa]| 230V (± 10%)
AM 2E| 1| 12| 55| 213| 155| 1″| 108| 195| 1,5
AM NP| 1| 12| 55| 213| 155| 1″| 108| 195| 1,5
AM| 1| 12| 55| 213| 155| 1″| 108| 195| 1,5
AM NP ME| 1| 12| 55| 213| 155| 1″| 108| 195| 1,5
AMS ME| 1| 12| 55| 213| 155| 1″| 108| 195| 1,5

PRESSDRIVE05
60 Hz| P max.| A 1∼| IP| A [mm]| B [mm]| C| D [mm]| E [mm]| [kg]
---|---|---|---|---|---|---|---|---|---
[Mpa]| 115V (± 10%)
AM NP| 1| 12| 55| 213| 155| 1″| 108| 195| 1,5

Safety precautions

This symbol together with one of the following words “Danger” or “Warning” indicates the risk level deriving from failure to observe the prescribed safety precautions

  • Warns that failure to observe the pre cautions involves a risk of electric shock.
  • Warns that failure to observe the pre cautions involves a risk of damage to persons and/or things.
  • Warns that failure to observe the pre cautions involves the risk of damaging the pump and/or the facility

According to IEC 60730-2-6, this is a unit of independent assembly, type 1B, for flood proof installation in clean or slightly contaminated environments. Pollution degree 2.
Pulse rating voltage 2500 V.
Overvoltage category: CAT II.

GENERAL INFORMATION

These instructions are designed to ensure the correct installation and best use of our automatic constant water pressure assemblies.

  • Read these instructions before installing the unit.
  • Save them for future reference.
  • Correct pump operation is assured providing the instructions on electrical connection, installation and use are strictly adhered to.
  • Failure to adhere to the instructions can result in premature failure of the pump and voiding of the warranty.
  • PRESSDRIVE is completely silent and are designed to provide an automatic supply of clean water to one or two dwellings.
  • It is a compact kit comprising a check valve, electronic circuit and reset button.
  • It is designed to maintain constant pressure. It does not permit the pump to operate without water and avoids water hammering. It requires no preloading of air or ad-justment. It has a water reserve to prevent the unit from being started by a dripping tap.
  • If water consumption is more than 1 l/min the pump will operate continuously.
  • When the pump reaches maximum pressure the unit automatically switches the pump off. Unit selection must take into account the fact that the differential must be over 0.7 bars.

HANDLING

The unit is supplied suitably packaged to prevent damage in transit. Before unpacking, check that the packaging has not been damaged or deformed, Lift and handle the product with care and with the right tools.

INSTALLATION

These units are designed for indoor use.

Fitting the Kit
Fit the kit directly at the discharge of the pump, or in line with the discharge pipes, using the connector sup-plied, as shown in Figures 1 and 2. Ensure that the connectors are watertight (e.g. by using Teflon tape).

ESPA-05-Pool-And-Spa-Booster-Kit-001

ESPA-05-Pool-And-Spa-Booster-Kit-002

NOTE: The kit must remain in the vertical position at all times, with the suction mouth at the bottom and the discharge mouth at the top. The pressure gauge will be fitted in the normal reading position The assembly should be protected from the risk of flooding and installed in a sheltered place but well ventilated place.

If the pump to which the Kit is fitted is directly con-nected to the mains supply, it must be remembered that the incoming pressure must be added to that pro-vided by the pump. Total pressure may never exceed 10 bars.

It can be fitted to any installation that has sufficient feed flow.

See installation diagrams.

Discharge pipe assembly

The discharge pipework diameter should be equal to or larger than that of the pump discharge. It should not rest against the pressure unit and should be checked for water- tightness.

We recommend the use of a flexible anti-vibration hose on the discharge, as direct connection to rigid pipework could cause damage to the PRESSDRIVE (Fig. 2).

No check valve needs to be installed.

Electrical connection

The electrical installation must have a multiple isolator with minimum 3 mm contact openings, The protection of the system will be based on a differential switch (Δfn = 30 mA)

The electrical connection cables must correspond, at least, to type H05 RN-F, (according to 60245 IEC 57), with sections between 1 and 1.5 mm2.

The connection and its dimensioning must be per-formed by a qualified installer according to the needs of the facility and following the regulations in force in each country.

Nominal pump current should be no higher than 12A and the maximum motor power (P1) should never exceed 2.5 Kw.

The disconnection devices will be installed in the vi-cinity of the unit, in a visible and accessible place, whose access is not hindered by the equipment itself.
Follow instructions given on fig.3 and 4 for correct electrical connection.

ESPA-05-Pool-And-Spa-Booster-Kit-003

ESPA-05-Pool-And-Spa-Booster-Kit-004

The manufacturer declines any responsibility for damage caused by wrong connections.

Pre-start checks

Ensure the voltage and frequency of the supply corresponds to the values indicated on the electrical data label.

Ensure that the pump shaft is rotating freely.

Fill the pump body with water through the self priming plug opening. If a foot valve has been installed, also fill the suction pipe.
Check all joints and connections for leaks.

THIS PUMP MUST NEVER BE DRY RUN.

STARTING

Starting up the group

Leave a water spout open to purge the air from the installation.

Connect the water supply cut-off. The group starts running for 10″. The green LINE indicator flashes quickly.

When the time is up

  • If the group supplies water as normal, the motor continues operating and the green LINE indicator is continuously lit.
  • If the pump has not been primed, after 10″ an error is caused due to lack of water. The red FAULT indicator flashes and the motor stops. To prime the pump press the RESET key.

At the end of this operation close the spout and the group will stop after 10″. The green LINE indicator flashes slowly. It is in “standby” mode.

Lack of water fault and retries
If the PRESSDRIVE detects the pump is working with-out water it stops the motor. The red FAULT indicator flashes. The PRESSDRIVE will attempt to start up again after 1′, 5′, 15′ and 1 hour (Fig. 7). If the retries fail the PRESSDRIVE will enter permanent fault mode. The red FAULT indicator remains lit.

ESPA-05-Pool-And-Spa-Booster-Kit-007

To interrupt the retry cycle or to restart from permanent fault mode, press the RESET key.

Minimum flow
When the flow supplied by the group is less than 1 l/m, the green LINE indicator flashes very quickly. After 10″ the normal motor stop occurs. The group changes to “standby”.

Adjusting the start-up pressure
The start-up pressure is adjusted using the screw located on top of the Kit (Fig. 5).

ESPA-05-Pool-And-Spa-Booster-Kit-005

Switch on a tap in the installation and read the pressure shown on the pressure gauge at the moment of starting.
Turn the adjusting screw in the desired direction. The start-up pressure should normally be set 0.2 bar (3 psi) over the static pressure of the installation above the kit.

MAINTENANCE

Our PRESSDRIVE require no specific maintenance.
Clean the unit with a damp cloth without using harsh products.

If the unit is not to be operated for a long period it is recommended to remove it from the installation, drain down and store in a dry, well ventilated place.

ATTENTION : In the event of faults or damage occurring to the pump, repairs should only be carried out by an authorised service agent.

The Official Technical Services list is in www.espa.com.

POSSIBLE FAULTS, CAUSES AND SOLUTIONS

  1. The assembly does not shut down.
  2. The motor operates but provides no flow.
  3. The pressure is not sufficient.
  4. The assembly is constantly stopping and starting.
  5. The assembly does not start.

1| 2| 3| 4| 5| POSSIBLE PROBLEM|

SOLUTIONS

---|---|---|---|---|---|---

| X| | | | Closed gate valve| Open valve
X| | | X| | Tap or cistern leak| Repair leak
| | | | X| No water| Wait till water level recovered and press red button
| | | | X| Pump blocked| Call service engineer
| | X| | | Total head height| Chk. geometric ht. plus loss of head
X| X| X| | | Air entering suction channel| Carefully seal all joints and connectors
| | | | X| No power| Check fuses
X| | X| | | Leak in discharge pipework| repair leak
| | | | X| The static head is greater than the assembly start pressure| Chk. start-up setting is correct

  • Blinking  Standby mode.
  • slowly = The equipment has power, motor stopped.
  • Blinking = Lack of water error.
  • Start up retry attempted.
  • Blinking  Flow below minimum.
  • quickly = Motor stop after 10″.
  • Constant = Lack of water error.
  • Full shut down.
  • Constant = Motor running

ESPA 2025, S.L.
C/ Mieres, s/n – 17820 BANYOLES
GIRONA – SPAIN
www.espa.com

ESPA-05-Pool-And-Spa-Booster-Kit-011

References

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