SEALEY 3000CXD.V6 Trolley Jack Instructions

3 TONNE TROLLEY JACK
MODEL NO: 3000CXD.V6

3000CXD.V6 Trolley Jack

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY.
NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

| Refer to instruction manual
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| Wear safety footwear

 SAFETY

‰ WARNING! Please note that the handle socket of this jack is retained under tension and must be released before use. Caution should be taken when releasing, as the handle socket will suddenly raise to its upright position if not controlled.
  The user shall work only in accordance with this instruction manual.
The operator shall be provided with all necessary information about training and about pumping and translating forces.
v Ensure the jack is in sound condition and good working order. Take action for immediate repair or replacement of damaged parts. Use genuine parts only. DO NOT modify the jack. The use of non-genuine parts may be dangerous and will invalidate the warranty.
  Locate the jack in a suitable, well lit working area.
  Keep working area clean and tidy and free from unrelated materials. Use jack on level and solid ground, preferably concrete. Avoid tarmacadam as jack may sink in.
  Chock wheels of vehicle.
  Ensure the vehicle handbrake is engaged, engine is switched off and transmission is in gear (or “PARK” if automatic).
Ensure minimum distance of 0.5m between vehicle and static objects such as doors, walls, etc. to allow for vehicle tilting.
Ensure all non-essential persons keep a safe distance whilst the jack is in use.
Ensure there are no passengers in the vehicle.
  It is necessary that the operator can watch the lifting device and the load during all movements.
  Place jack under only those lifting points recommended by vehicle manufacturer (see vehicle handbook).
Check that the lifting point is stable and centred on the jack saddle.
Ensure the jack wheels are free to move and that there are no obstructions.
▲ DANGER: Use the jack for lifting only, NOT for supporting the lifted load.
Ensure there are no persons or obstructions beneath the vehicle before lowering.
It is not allowed to work under the raised load until it is secured by suitable means. Use suitable axle stands under the vehicle before proceeding with any task.
Use a qualified person to lubricate and maintain the jack.
Ensure that only hydraulic jack oil is used in the jack.
X   DO NOT operate the jack if damaged.
X DO NOT allow untrained persons to operate the jack.
X DO NOT operate the jack when tired or under the influence of drugs, alcohol or intoxicating medication.
X DO NOT exceed the rated capacity of the jack.
X DO NOT allow the vehicle to move during lifting or lowering, or use the jack to move the vehicle.
X DO NOT jack vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substances.
X DO NOT work under the vehicle until appropriately rated axle stands have been correctly positioned.
X DO NOT use the jack for purposes other than that for which it is intended.
X  DO NOT top up hydraulic system with brake fluid. Use hydraulic jack oil only. (Sealey Part No: HJO500MLS or HJO5LS)
X DO NOT adjust the safety overload valve.
When not in use store jack, fully lowered, in a safe, dry, childproof area.
If more than 400N of effort is generated in lifting, the efforts shall be lowered by an additional person.
Jacks shall be maintained and repaired in accordance with the manufacturer’s instructions. Such maintenance and repair shall be carried out by qualified persons.
No modifications shall be carried out which adversely affect the compliance of the jack with the standard.
Check the state of the markings and that the markings remain as the initial one.

INTRODUCTION

Single-piece hydraulic unit with heavy base design. Integral cog-type release mechanism and long 2-piece handle. Protective jack handle sleeve helps prevent accidental damage to car bodywork when pumping the handle. Heavy-duty castors and extra-large  saddle design ease positioning under vehicle. Fitted with safety overload valve and pump-through valve to prevent handle locking at maximum ram extension. Ideal for loaded vans up to 3.5 Tonne GVW.

SPECIFICATION

Model No: ………………………………………….. 3000CXD.V6
Applicable Standards: ………………………………… EN 1494
Capacity: …………………………………………………… 3 Tonne
Consumable Parts:………………..JP19 – Rubber Jack Pad
Length: ………………………………………………………. 659mm
Maximum Chassis Height: ……………………………. 172mm
Maximum Saddle Height: ……………………………… 520mm
Minimum Saddle Height: ………………………………. 130mm

OPERATION

WARNING! Before use ensure you have read, understood and applied Section 1 safety precautions.
IMPORTANT: Before use, the operator is to visually inspect the jack for cracked welds, damaged or missing parts or hydraulic leaks.
4.1. RELEASING THE RETAINING WEDGE (FIG.1)
4.1.1. Seek assistance from a second person if required.
4.1.2. Insert the lower handle section into the handle socket and secure with the retaining bolt to aid in releasing pressure in the handle socket.
4.1.3. Push down on the handle and hold down while removing the retaining wedge that is securing the handle socket in the down position.
4.1.4. Remove the wedge.
4.1.5. Gently and in a controlled manner slowly allow the lower handle section and handle socket to raise to their upright position.
4.2. BEFORE USE
4.2.1. Insert the upper handle into the lower handle.
4.2.2. Tighten the handle retaining bolt.
4.2.3. Ensure the handle is secure and fully engaged with the release valve.
4.3. HYDRAULIC SYSTEM PURGING
4.3.1. Open the release valve by turning it one full turn counter-clockwise.
4.3.2. Pump the handle 20 times.
4.3.3. Close the release valve by turning it clockwise.
4.4. RAISING A VEHICLE
4.4.1. Ensure that the jack and the vehicle are on a hard, level surface.
4.4.2. Ensure the vehicle handbrake is engaged, engine is switched off and transmission is in gear (or “PARK” if automatic).
4.4.3. Consult the vehicle manual to determine the location of jacking points.
4.4.4. Position the jack under a suitable lifting point.
4.4.5. Turn the handle clockwise, to the closed position. DO NOT over-tighten.
4.4.6. Raise the vehicle to the desired height.
4.4.7. Place axle stands beneath the locations recommended by the vehicle manufacturer.
4.4.8. Turn the release valve anticlockwise slowly to lower the vehicle on to the axle stands.
4.5. LOWERING A VEHICLE
‰ WARNING: Ensure that the area below the vehicle is clear before lowering.
4.5.1. Turn the release valve clockwise to the closed position.
4.5.2. Pump the handle to raise the vehicle off the axle stands.
4.5.3. Remove the axle stands from beneath the vehicle.
4.5.4. Turn the release valve slowly anticlockwise to lower the vehicle to the ground in a controlled manner.
NOTE: When not in use, always leave the saddle and ram fully retracted.

MAINTENANCE

IMPORTANT: Only fully qualified personnel should attempt maintenance or repair. Jacks shall be maintained and repaired in accordance with the manufacturer’s instructions. Such maintenance and repair shall be carried out by qualified persons. No modifications shall be carried out which adversely affect the compliance of the jack with the standard. Check the state of the markings and that the markings remain as the initial one.
5.1. When the jack is not in use, the ram should be in its lowest position to minimise corrosion. Remove the handle to inactivate jack.
5.2. Keep the jack clean and lubricate all moving parts with oil on a regular basis.
5.3. Before each use check for broken, cracked, bent, or loose parts, or any visible damage to ram, pump, saddle, lifting arm, frame and all parts including nuts, bolts, pins and other fasteners. If any suspect item is found remove jack from service and take necessary action to remedy the problem.
X DO NOT use the jack if believed to have been subjected to abnormal load or shock load.
5.4. Periodically check the pump piston and the ram for signs of corrosion. Clean exposed areas with a clean oiled cloth.
5.5. After one year the oil should be replaced in order to extend the life of the jack. Use hydraulic jack oil only.
WARNING! Only competent personnel should attempt hydraulic maintenance or repair.
5.6. To check the oil level, fully lower the jack and remove filler plug fig.3. The correct level is the bottom of the screw hole. If oil level is low, fill as required. Pump jack 5 or 6 times to expel air. Pump jack up to full height and pour off excess oil before refitting plug.
X DO NOT touch the safety overload valve.
NOTE: Use a good quality jack oil, such as SEALEY HYDRAULIC JACK OIL.
WARNING: DO NOT use brake fluid, or any fluid other than hydraulic jack oil as this may cause serious damage to the jack and will invalidate the warranty.
5.7. To drain the oil, remove the filler plug and raise front of jack. Make sure that no dirt is allowed to enter the hydraulic system.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF PRODUCT.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
X DO NOT return jacks to us. Please telephone us on 01284 757500 to obtain the address and ‘phone number of your local agent. If jack is under guarantee contact your local Sealey Stockist.
5.8. DE-COMMISSIONING THE JACK
Should the jack become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of the jack and the oil according to local regulations.

TROUBLESHOOTING

2)Oil level low
3)Release valve not correctly closed
4)Air in system
5)Piston rod not functioning
6)Packing worn or defective| 1)Be sure to use jack with adequate capacity
2)Top up oil level
3)Check and close release valve
4)Open release valve and pump the handle a few times.
Close valve and retry
5)Clean and replace oil
6)Replace packing
Jack does not lift high enough Or feels ”spongy”| 1)Oil level too high or too low
2)Worn seals
3)Air in system
4)Release valve not closed| 1)Fill or remove excess oil
2)Return jack to local service agent
3)Open release valve and pump the handle a few limes. Close valve and re-try
4)Check and close release valve
Jack lifts poorly| 1)Pump packing or valves malfunctioning
2)Oil is dirty
3)Air in the system| 1)Replace packing and/or clean valves
2)Replace oil
3)Open release valve and pump the handle a few times.
Close valve and retry
Jack lifts but will not hold load| 1)Release valve partially open
2)Dirt on valve seats
3)Air in system
4)Faulty seals
5)Packing worn or defective| 1)Check and close release valve
2)Lower jack. close release valve. Place foot on front wheel and pull up lifting arm to its full height by hand.
Open the release valve to lower arm
3)Open release valve and pump the handle a few times. Close valve and re-try
4)Replace packing or contact local service agent
5)Replace packing
Jack will not lower completely| 1)Unit requires lubrication
2)Piston rod bent or damaged
3)Jack frametlink system distorted due to overloading/poor positioning
4)Air in system
5)Release valve partially closed
6)Jack spring damaged or unhooked.| 1)Oil all external moving parts
2)Replace rod or contact local service agent
3)Replace damaged parts or contact local service agent
4)Open release valve and pump the handle a few times.
Close valve and re-try
5)Check and fully open release valve
6)Replace spring or contact local service agent
Jack does not lower at all| 1) Release valve closed| 1) Check and fully open release valve

ENVIRONMENT PROTECTION

**** Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.https://qrco.de/bcy2E9

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team on technical@sealey.co.uk or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500
sales@sealey.co.uk
****www.sealey.co.uk
© Jack Sealey Limited
Original Language Version
3000CXD.V6 Issue 3 (H,1,4,5) 07/09/23

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