BX4115-S2 2 HP Hydromaster Hot Tub Pump and Motor Instructions

June 13, 2024
HydroMaster

BX4115-S2 2 HP Hydromaster Hot Tub Pump and Motor

BX4115-S2 2 HP Hydromaster Hot Tub Pump and Motor-
product

Product Information

  • Product Name: High Performance Spa Pump – 240V
  • Model: BX4115-S2
  • Voltage: 240V
  • Usage: Spa pump

Important Safety Instructions

  • Pump must be installed by a licensed electrician or qualified spa technician.
  • Installation should be done in accordance with the National Electrical Code and applicable local codes & ordinances.
  • Improper installation can result in electrical hazards, shock, injury, or property damage.
  • Pump must be connected to a grounded circuit and protected by a Ground-Fault Circuit Interrupter (GFCI).
  • Keep the pump out of the reach of children to reduce the risk of injury.
  • Always disconnect power at the circuit breaker before servicing or inspecting the pump.

Pump Wiring

2-Speed Setup

  1. Turn off power before working on any electrical connections.
  2. Confirm pump circuit voltage matches the pump (220-240V).
  3. Connect the supply Black Wire to Terminal L (low speed).
  4. Connect the supply White Wire to Terminal C.
  5. Connect the supply Red Wire to Terminal H (high speed).
  6. Connect the supply Green/Ground Wire with the Ground Screw.
  7. Note: Some spas may use Red Wire for Low Speed and Black Wire for High Speed. In such cases, swap Red and Black wire terminal positions for correct high & low-speed control operation.

1-Speed Setup

  1. Turn off power before working on any electrical connections.
  2. Confirm pump circuit voltage matches the pump (220-240V).
  3. Connect the supply White Wire to Terminal C.
  4. Connect the supply Black Wire to Terminal H.
  5. Connect the supply Green/Ground Wire with the Ground Screw.

Installation Tips

  1. Replace failing gasket seals or broken unions.
  2. Loosen the lowest union slightly after installation to bleed air and flood/prime the new pump, then retighten.
  3. Hand-tighten unions only, without using a wrench.
  4. After installation is complete, operate the spa for a few minutes and observe for leaks or air locks.

Troubleshooting Tips

Symptom Possible Cause Check For
Motor not running No power to pump Incoming wiring to pump
Water not pumping properly Blockage or air lock Pump inlet blockage

Debris in pump housing
Pump priming
High & low speeds function opposite| Reversed red & black wires| H and L terminal positions

OWNER’S GUIDE

IMPORTANT SAFETY INSTRUCTIONS

READ & SAVE THESE DIRECTIONS

  • WARNING: Pump must be installed by a licensed electrician or qualified spa technician in accordance with the National Electrical Code and all applicable local codes & ordinances. Improper installation will create an electrical hazard and risk of shock which could result in injury or death, or damage to property including fire.
  • WARNING: Risk of electrical shock. Must be connected to a grounded circuit, properly bonded, and protected by a Ground -Fault Circuit Interrupter (GFCI). Keep out of the reach of children to reduce the risk of injury.
  • WARNING: Always disconnect power to the pump at the circuit breaker before servicing the pump or making inspections. Failure to do so could result in death or serious injury due to electric shock.

PUMP WIRING

2-Speed Setup

  1. Turn off power before working on any electrical connections
  2. CONFIRM pump circuit voltage matches pump (220-240V)
  3. Supply Black Wire: connect to Terminal L (low speed)*
  4. Supply White Wire: connect to Terminal C
  5. Supply Red Wire: connect to Terminal H (high speed)*
  6. Supply Green/Ground Wire: connect with Ground Screw
    *NOTE: Some spas may use Red Wire for Low Speed, and Black Wire for High Speed. In such cases, simply swap Red and Black wire terminal positions for correct high & low speed control operation.

1-Speed Setup

  1. Turn off power before working on any electrical connections
  2. CONFIRM pump circuit voltage matches pump (220-240V)
  3. Supply White Wire: connect to Terminal C
  4. Supply Black Wire: connect to Terminal H
  5. Supply Green/Ground Wire: connect with Ground Screw

INSTALLATION TIPS

  1. Replace failing gasket seals or broken unions
  2. Loosen lowest union slightly after installation to bleed air and flood/prime new pump, then retighten
  3. Hand-tighten unions only, without wrench
  4. After installation is complete, operate spa for a few minutes and observe for leaks or air locks

TROUBLESHOOTING TIPS

TROUBLESHOOTING TIPS

Symptom| Possible Cause| Check For

Motor not running

|

No power to pump

| Incoming wiring to pump
Circuit breaker on
GFCI functioning properly
Water not pumping properly|

Blockage or air lock

| Pump inlet blockage
Debris in pump housing
Pump priming
High & low speeds

function opposite

| Reversed red & black

wires

| H and L terminal positions

References

Read User Manual Online (PDF format)

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