AMETEK P014 Hydraulic Jack Pump User Manual

AMETEK P014 Hydraulic Jack Pump

INTRODUCTION

• The P014 hydraulic jack pump you have chosen, is an extremely effective pressure pump, and we are confident that it will live up to your expectations. Over the course of many years, we have acquired extensive knowledge of industrial precision pressure calibration. This expertise is reflected in our products, all of which are designed for daily use in an industrial environment. If you have any ideas or suggestions for ways we might improve our products, we would be very interested in hearing from you.
• P014 hydraulic jack pump is designed for easy, controlled, high-pressure generation.
• The jack pump has a 4-connection manifold that can be used for the reference indicator, the device under test, or a fine adjust. The reference indicator mount-ed on the pump can easily be adjusted for the best viewing angle by using the banjo connector set. The CPF version includes Crystal Pressure Fittings (CPF), which allow users to produce leak-free seals without tools or thread tape. CPF fittings also include a self-venting weep hole to help assure a safe disconnection from a pressurized system.
• The P014 hydraulic jack pump may be ordered as part of a Pump System, complete with a JOFRA or Crystal Pressure Indicator. P014 Pump Systems include the most commonly used pressure fittings, seals, etc. All are packaged in a carrying case with custom insert.

P014 Pump

FEATURES AND PARTS LISTS

Parts List for P014

Optional components shown. Fine adjust and banjo connector are only included with the pump systems and not with the basic P014 pump.

Parts Included with Pump Systems for JOFRA Reference Indicators

Part Number| Description|
---|---|---
127400 | 1/4″ NPT Male to 1/8″ BSP Male Fitting| ■
127401 | 1/4″ BSP Female to 1/8″ BSP Male Fitting| ■
11-90109| 1/4″ BSP Male to 1/4″ NPT Female Fitting| ■
SPK-HPC-004| 1/4″ BSP Male to 1/4″ BSP Male Banjo Connector| ■
60R955| 1/4″ BSP Plug| ■  (2)
127402 | 1/8″ Bonded Seals| ■
60R120| 1/4″ Bonded Seals| ■
60P013| 1/4″ BSP Male Fine Adjust| ■
104203 | Test Leads; Red & Black, including clips| ■
60R159| Allen Key| ■
60I104| Pack Tape (1 roll)| ■
124004| Shoulder Strap| ■
124303| Aluminum Carrying Case| ■

Ordering a Pump System
Any P014 Pump System may be ordered with or without a reference indicator. The table below provides an explanation of the Pump System ordering scheme when ordering a system without an indicator. For details on ordering the Pump Systems with an indicator, see the indicator datasheet.

Carrying Case
Pump System E is delivered with an Aluminum Carrying Case with the pump filled with hydraulic oil. The pumps may be shipped drained by entering -E in the pump system ordering code. See Ordering a Pump System, below.

SAMPLE PART NUMBERS

Reference Indicator| Reference Indicator Included| Pump System| Liquid
---|---|---|---
HPC500 Series … HPC500| No… -NONE| System D (P014)… -EOX| Full……. (omit)
 | Drained… -E

• HPC-NONE-EOX. System E pump system (for HPC500) filled with oil.
• HPC-NONE-EOX-E. System E pump system (for HPC500) drained of fluid.
• HPC500-035G-EOX. System E pump system filled with oil with an 0.82 to 35 bar HPC500 included

When a Pump System E is ordered for a 30 Series Calibrator, two (2) additional MPF-1/8MPT fittings are included.
The 1351 Test Leads are included only with Pump Systems for the 30 Series Calibrator

Part Number| Description|
---|---|---
MPM-1/4BSPM| CPF Male to Screw Pump Adapter| Ÿ (2)
5254| 1/4″ BSP Female to 1/4″ BSP Female Fitting| Ÿ
MPF-1/4FPT| CPF Female to 1/4″ NPT Female Fitting| Ÿ
MPF-1/4BSPF| CPF Female to 1/4″ BSP Female Fitting| Ÿ
MPF-1/8MPT *| CPF Female to 1/8″ NPT Male Fitting| Ÿ (2)
MPF-CAP| CPF Female Cap Fitting| Ÿ
SPK-HPC-004| 1/4″ BSP Male to 1/4″ BSP Male Banjo Connector| Ÿ
60R955| 1/4″ Male BSP Plugs| Ÿ (4)
60R120| 1/4″ Bonded Seals| Ÿ (5)
60P013| 1/4″ BSP Male Fine Adjust| Ÿ
1351 **| Test Leads; Red & Black, including clips| Ÿ
5249| Protective Vinyl Cap| Ÿ (4)
60I104| Pack Tape (1 roll)| Ÿ
60R159| Allen Key| Ÿ
124004| Shoulder Strap| Ÿ
124303| Aluminum Carrying Case| Ÿ

Carrying Case
Pump System E is delivered with an Aluminum Carrying Case with the pump filled with hydraulic oil. The pumps may be shipped drained by entering -E in the pump system ordering code. See Ordering a Pump System, below.

Ordering a Pump System
Any P014 Pump System may be ordered with or without a reference indicator. The table below provides an explanation of the Pump System ordering scheme when ordering a system without an indicator. For details on ordering the Pump Systems with an indicator, see the indicator datasheet.

Reference Indicator| Reference Indicator Included| Pump System| Liquid
---|---|---|---
nVision…. NV| No… -NONE| System E (P014) … -EOX| Full……. (omit)
30 Series… IS30|  | Drained… -E
XP2i……. XP2i|
m1……… M1

SAMPLE PART NUMBERS

• NV-NONE-EOX. System E pump system (for nVision) filled with oil.
• IS30-NONE-EOX-E. System E pump system (for 30 Series) drained of fluid.
• 5KPSIXP2i-EOX. System E pump system filled with oil with a 0-5000 psi XP2i included.

Safety Instructions

Please follow the instructions and procedures described in this manual. They are designed so that you get the most out of your pressure system and avoid any personal injuries and/or damage to the system.

GENERAL CAUTIONS

• Avoid knocking, bumping or dropping the pressure system. This can cause permanent damage to the system and loss of accuracy.

• The pressure system must not be used for any purposes other than those described in this manual and for any application other than precision pressure calibration jobs.

• The pressure system should only be used by TRAINED PERSONNEL.

• None of our calibration systems are cleaned or prepared for OXYGEN MEDIUMS. DO NOT USE our systems for this purpose.

• Do not disconnect any parts from the system when pressurized.

• Do not connect any external pressure source to this system. This system is designed to test pressure measuring devices connected to the manifold only.
  Pressure from an external source can result in an explosion of the fluid reservoir and possible personal injuries.

• The pressure inside the pump can be extremely high. Ensure that all pressure connections have been established correctly.

• Do not loosen the bolt securing the tank to the body of the pump

RECOMMENDED TEST FLUIDS

P014 pumps must use hydraulic oil (Rando HDZ32 or similar).
The fluid used must be compatible with the aluminium, brass, stainless steel, and Buna N wetted parts.
Note : The pump has a fluid volume of approximately 700 ml.

Operating Instructions

GENERATING PRESSURE

Follow these steps to use the pump.

1. Lower the handle to its lowest position.

2. Loosen the adjustment screw and turn the banjo set to the desired position. Firmly tighten the screw.

3. Remove plugs using a 6mm Allen key, and fill with test fluid (if necessary).

4. Connect the optional extension tube, pressure hose, and other connection fittings, as needed.
   CAUTION : USE BONDED SEALS only, for attachment of any part or object directly to the manifold. Tighten all connections firmly

5. Pump the handle gently until test fluid is evident at the top of the connection fittings.

6. Connect the reference indicator and the device under test. Tighten the threads firmly.
   Note : If CPF fittings are used in your pressure system, the remaining air can be purged through the weep hole, by applying 10 psi or less and loosening the CPF fitting closest to the pressure device about two and a half turns. Repeat this process for each pressure device in the pressure system which is connected to a CPF fitting.

7. Power on the reference indicator and the device under test.

8. Confirm there is no pressure in the system by turning the vent valve.

9. Zero the reference indicator and the device under test.

10. Close the vent valve.

11. Verify the system connections are tightened firmly and pressurize the system by operating the pump handle gently until the approximate pressure is obtained.

12. Allow time for the adiabatic effect to stabilize.

13. Use the fine adjust knob, if installed, to obtain the exact calibration pressure.

14. After obtaining your readings, release pressure by opening the vent valve.
    WARNING : The device under test and the reference instrument should only be removed when there is no pressure in the system.
    Note : AMETEK Denmark’s liability ceases if: Parts are replaced/repaired using spare parts which are not identical to those recommended by the manufacturer or if non-original parts are used in any way when operating the system. AMETEK Denmark’s liability is restricted to errors, which originated from the factory.

Connection Diagram

CRYSTAL REFERENCE INDICATORS

Specifications

Pressure Ranges

• 0 to 700 bar / 0 to 10 000 psi.

O-Ring Material

NBR 70.

• Pressure Connections

Reference Port

1/4″ BSP Female.

Adapter/Accessory Ports

3 x 1/4″ BSP Female.

Dimensions

• Pump 368 x 197 x 149 mm / 14.5 x 7.8 x 5.9 inch.
• Weight  5.4 kg / 11.9 lbs.

TROUBLESHOOTING

Unstable Pressure
Problem: Pressure cannot be generated correctly, or set pressure does not remain stable.

Solutions:

• Check that all adapters and pressure fittings have been tightened sufficiently to eliminate leaks.
• Confirm test fluid does not contain air (air in the fluid can increase adiabatic effects). You may have to adjust the pressure a few times before the pressure is stable enough for calibration. Replace test fluid if necessary.
• Adiabatic and thermodynamic effects may be affecting the pressure reading. High pressure hydraulic systems are sensitive to temperature and movements.
  This effect will disappear after a period of time.
  If the pressure is still not stabilizing, the system may be in need of service. Please contact your local distributor for advice.
  Note : Always readjust the pressure after 5 to 10 minutes to allow time for settling of above effects.

MAINTENANCE

Users should/must carry out the following cleaning procedures when required:

• Standard exterior cleaning Clean using a soft, damp cloth.
• Heavily soiled cleaning  The instrument may also be cleaned using isopropyl alcohol when heavily soiled.

FITTING KITS AND SPARE PARTS

• Service Kits
  • P/N: 60P014. . . . . . . . . For P014 pump.
• Hoses
  • P/N: 65P175. . . . . . . . . Hose. 1.0 m, 1/4” BSP Female to 1/4” BSP Male connection.
  • P/N: 65P180. . . . . . . . . Hose. 2.0 m, 1/4” BSP Female to 1/4” BSP Male connection.
  • P/N: 60I156. . . . . . . . . . Hose. 1.5 m, 1/4” BSP Female to 1/4” BSP Male connection.
  • P/N: 60I157. . . . . . . . . . Hose. 5.0 m, 1/4” BSP Female to 1/4” BSP Male connection.
• Adapters, Fittings and Plugs
  • P/N: 50-REP 615. . . . . Adapter. Quick connector set, Female 1/4″ BSP to 1/4″ BSP
  • P/N: SPK-HPC-004. . . Adapter. Banjo connector set for pump
  • P/N: 11-90109. . . . . . . Fitting. 1/4” BSP Male to 1/4” NPT Female
  • P/N: 60R955. . . . . . . . . Plug. 1/4” BSP Male
• Seals
  • P/N: 101549. . . . . . . . . Bonded seal. For 1/2″ BSP adapter.
  • P/N: 60R120. . . . . . . . . Bonded seal. For 1/4” BSP adapter.
  • P/N: 60R122. . . . . . . . . Bonded seal. For 1/8” BSP adapter.
• Accessories
  • P/N: 60P013. . . . . . . . . Fine adjust knob
  • P/N: 60I104. . . . . . . . . . Teflon tape. 1 roll.
  • P/N: 60R159. . . . . . . . . Allen Key. 6 mm.
  • P/N: 124303. . . . . . . . . Aluminum Carrying Case.

CONTACT US

United Kingdom
Tel +44 (0)1243 833 302
stc.uk@ametek.com

France
Tel +33 (0)1 30 68 89 40
general.lloyd-instruments@ametek.fr

Germany
Tel +49 (0)2159 9136 510
info.mct-de@ametek.de

Denmark
Tel +45 4816 8000
jofra@ametek.com

USA Florida – Mansfield & Green
Tel +1 (800) 527 9999
cal.info@ametek.com

California – Crystal Engineering
Tel +1 (800) 444 1850
crystal@ametek.com

India
Tel +91 22 2836 4750
jofra@ametek.com

Singapore
Tel +65 6484 2388
jofra@ametek.com

RETURNING PRODUCT TO AMETEK

• Please contact your sales representative to complete a Return Material Authorization (RMA) form and/or receive an RMA number.
• Return/shipping instructions will be provided with the RMA number.

WARRANTY

• This instrument is warranted against defects in workmanship, material and design for one (1) year from date of delivery to the extent that AMETEK will, at its sole option, repair or replace the instrument or any part thereof which is defective, provided, however, that this warranty shall not apply to instru¬ments subjected to tampering or, abuse, or exposed to highly corrosive conditions.
• THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED AND AMETEK HEREBY DISCLAIMS ALL OTHER WARRANTIES, INCLUDING, WITHOUT LIMITA¬TION, ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. AMETEK SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, ANY ANTICIPATED OR LOST PROFITS.
• This warranty is voidable if the purchaser fails to follow any and all instructions, warnings or cautions in the instrument’s Instruction Manual.
• If a manufacturing defect is found, AMETEK will replace or repair the instrument or replace any defec¬tive part thereof without charge; however, AMETEK’s obligation hereunder does not include the cost of transportation, which must be borne by the customer. AMETEK assumes no responsibility for damage in transit, and any claims for such damage should be presented to the carrier by the purchaser.

© 2022 AMETEK Incorporated
Gydevang 32, 3450 Allerød, Denmark 4816 8000

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