HJC i100 Bike Helmet User Guide

User Guide

i100 Bike Helmet

• Advanced Polycarbonate Composite Shell: Lightweight, superior fit and enhanced comfort using CAD technology.
• Rotational Chinbar allows easy transformation between full face and open face.
•  Wearing Mode provides convenient wearing experience.
• “ACS” Advanced Channeling Ventilation System: Top vents and 2 step toggle lower vents; Full front-to-back airflow flushes heat and humidity out of the helmet.
• Pinlock Ready HJ-36 Visor(Shield): Provides 99% UV protection, Anti-Scratch coated • Quick, Simple and Secure Ratchet System.
• Internal Sun shield: deploys quick and easy, clear vision, Anti-fog coated
• Adjustable Sun shield using a Dial
• Sun shield: Dark Smoke
• Interior: Moisture-wicking and Dry, Cool Comfort, Superior stability
• Crown and Cheek pads: Removable and washable
• Cheek pads: interchangeable throughout all sizes
• Retention: Micro buckle
• Glasses Grooves: Accommodates riders with eyewear
• Included Parts: Chin curtain, Pinlock lens, Silicone oil
• Speaker Pockets: For bluetooth communication
• Ready for SMART HJC Bluetooth (Bluetooth system sold separately)
• Fits HJ-36 Visor(Shield)

ECE Approved
SIZES: XS-2XL
※Please visit www.hjchelmets.com for more information about HJC helmets.

WARNING

For your safety, it is important that you completely read the owner’s manual and all warning labels.

Important Safety Information

WARNING

The instructions in this manual are designed to help you select the right helmet, wear it properly, take care of it, and know when to replace it. Failure to follow these instruction may increase your risk of serious injury or death in an accident.
In order to get the most protection possible from your helmet, you should always do the following:

• Wear your helmet when you ride;
• Handle your helmet carefully to avoid accidental damage; and
• Ride safely – do not take risks because you are wearing a helmet.

Although your HJC helmet is designed to reduce or prevent some injuries when worn, no helmet can protect you from all possible or foreseeable impacts. For example, your helmet cannot protect you from spinal or neck injuries. In addition, there is no  uarantee that your helmet will PREVENT injuries to the area of your head that is covered. A low speed accident may even result in serious injury or death.

Selecting the Right Helmet

WARNING

Never buy a used helmet or borrow someone else’s helmet. Over time the protective foam in helmets will adjust to the contours of a user’s head. A used or borrowed helmet may not offer as much protection as a new helmet.
Wearing the wrong size helmet can increase your risk of serious injury or death in an accident. A helmet that is too large for your head may be dislodged or knocked off in an accident. To select the right size helmet for your head, follow these instruction :

1. Measure your head. Wrap a tape measure around your head about one inch (2.5cm) above your eyebrows.
2. Use the sizing chart to select the helmet size that corresponds most closely to your head measurement. If your head size falls between two helmet sizes, try on the larger helmet first and then the smaller size.
   Size Chart****| XS| S| M| L| XL| 2XL
   ---|---|---|---|---|---|---
   Hat size| 6 3/4 – 6 7/8| 6 7/8 – 7| 7 1/8 – 7 1/4| 7 1/4 – 7 3/8| 7 1/2 – 7 5/8| 7 3/4 – 7 7/8
   centimeter| 54-55| 55-56| 57-58| 58-59| 60-61| 62-63
   Inch| 21 1/4 – 21 5/8| 21 5/8 – 22| 22 1/2 – 22 7/8| 22 7/8 – 23 1/4| 23 5/8 – 24| 24 3/8 – 24 3/4

WARNING

3. The size chart is only for reference. Always try the helmet on and follow this manual’s instructions for a proper fit.
   Try on the helmet by grasping both chin straps to pull the helmet completely onto your head, ensuring that the top of your head is in contact with the top of the helmet interior.

4. heck for a proper fit. To make sure your helmet is the right size, check that :
   • The helmet inner lining fits snugly around your head.
   • The top pad presses firmly on your head.
   • The cheek pads contact your cheeks.
   • There is no space around your brow under the inner lining. Test this by trying to insert your fingers.
   If the helmet does not fit snugly, try on a smaller size.

5. Check your field of vision when trying on a helmet. Some helmets may obstruct or block your vision when looking left, right, up, or down.
   WARNING Always make sure you can see well enough to safely operate your motorcycle.

6. Test the helmet fit by placing your hands on each side of the helmet. While holding your head as motionless as possible, try rotating your helmet from left to right then up and down. If you can feel the helmet padding sliding on your head, it is too big, try a size smaller. You should feel the helmet move the skin on your head and face as you try to move the helmet.

7. Fasten the retention system (chin strap) as tight as possible under your jaw without causing pain.
   There must be no slack in the strap, and the strap must be tight up against your jaw. See page 7-8.

8. Test the retention system (chin strap)
   • Put your hands on the back of the helmet and try to push the helmet off by rotating it forward.
   • Put your hands on the front of the helmet above your forehead (or on the chin guard) and try to push the helmet off by rotating backward.

WARNING

If helmet comes off or shifts over your eyes, try another size or another model or brand. You must be able to see the edge in your upper field of vision.
Repeat steps 3 throught 8 until you find a helmet that fits your head snugly and securely.

Specifications

Using Your Helmet Correctly

WARNING
T o reduce the risk of serious injury or death and to help prevent damage to your helmet :

• Never adjust your helmet accessories while riding – Only make helmet adjustments when stopped.

• Never drop your helmet – Dropping your helmet may crack the shell or damage the protective foam. The damage may not be visible. Your helmet is only designed for ONE impact. Refer to “Helmet Replacement” (p. 14) for more informationon what to do after helmet has been dropped.

• Never wear anything between your head and your helmet – this may reduce the effectiveness of your helmet.

• Never hang or hook your helmet on anything including mirror stalks or sissy bars – Doing so may cause damage to the helmet protective foam or liner.

• Never use insect repellent on or around your helmet – insect repellant may damage your helmet’s visor(shield), shell, protective foam, or other components.

• Never expose helmet to gasoline or gasoline fumes – Gasoline may damage your helmet’s visor(shield), shell, protective foam, or other components.

• Never use a dark or tinted face visor(shield) at night or in low visibility conditions.
  – If you have any questions on what other substances may damage your helmet, please contact us.

• Always wear eye protection – If you are not using a helmet with a face visor(shield), always wear eye protection when riding. Always lock your face visor(shield) in place when you are riding.

• Always be alert for sounds – Your helmet may impair your hearing. However, your helmet is not a form of hearing protection.

• Always store your helmet in its helmet bag when not in use to help reduce accidental surface damage.

WARNING T o reduce the risk of serious injury or death, always use your helmet correctly.
Inspect your helmet

T o ensure that your helmet is in the best condition to maximize your protection, always inspect your helmet for damage before riding :

• Check the visor(shield) and ratchet – re-tighten ratchet screws if necessary. Be sure not to over-tighten any screws. Plastic base plate screws can break and plastic screws can strip the screw sleeves if over-tightened.
• Check for helmet damage. If your helmet is damaged or cracked, stop using it immediately. See “Helmet Replacement” (p. 14) section for further information. If your helmet has been dropped, you may not be able to see the damage.
• Check for worn or damaged parts.Plastic components may wear out over time. If you find worn or damaged parts, replace them or purchase a new helmet. See “Replacement Parts” (p. 14) for information on parts replacement.

WARNING If parts fall off while riding, your vision may be blocked which could cause an accident.

• Check the retention system (chin strap) for damage. If it is frayed or ripped, replace the helmet.
• Check that all pads are in place. Both of the cheek pads and the crown pads must be in place.

Check Your Face Visor(Shield)
If your face visor(shield) is scratched or damaged it may reduce the visibility-replace if necessary.
Always make sure you can see well enough to safely operate your motorcycle.
Fasten the Retention System
Fasten the retention system (chin strap) as tight as possible under your jaw without causing pain. There must be no slack in the strap, and the strap must be snug up against your jaw. If the retention system is not tight, your helmet may become dislodged or knocked off in an accident.

Micro Buckle

Hold the clip and pull the chin strap as directed above to adjust the fit.

Maintaining Your Helmet Correctly

Shell Cleaning

WARNING
Do not apply paint, stickers, petrol, or other solvents to this helmet.
Only use approved methods to clean the helmet. Using other unapproved chemicals or methods may damage the helmet shell or lining. A damaged helmet may increase your risk of serious injury or death in an accident.
GlossyFinish. HJC recommends cleaning your helmet with products designed for automotive cleaning and polishing. All HJC helmets are finished with an automotive type base coat/clear coat finish. Rubbing compounds can be used for deep cleaning to remove many scratches and scuffs. Follow the product’s instructions diligently. Over polishing with rubbing compounds can cause light abrasions which may dull the finish of your helmet. Stickers and decals will leave adhesive residue when removed. To remove the adhesive residue, use alcohol swabs. Be certain to immediately wipe away the excess liquid and clean the area with soap and water once the adhesive residue is removed. Do not use excessive pressure while rubbing when attempting to remove the adhesive residue, instead use multiple light treatments.
Non-Glossy Finish.For our flat finish (non-glossy) helmets, we recommend using warm water and mild soap. Use multiple treatments for heavier dirt. Do not use excessive pressure or rubbing compounds while cleaning the surface as a “glossy” effect
could be created, running the flat finish appearance.

1. Please clean helmets from dust, bugs or grass within one day.
   Cleaning progress

1. Clean the helmet with warm water and cloth.
2. If there are any remains left, dry the helmet and remove any remaining contamination with rubber eraser.
   ※ Do not use any alcohol or thinner to clean the helmet because they may damage the paint.

2. Avoid oil contamination as it is extremely difficult to clean once exposed.

Interior Cleaning
Although we recommend changing a helmet every 3 to 5 years, the accumulation of sweat, humidity and dirt can deteriorate the fabric and stitching and this may cause odor. To wash HJC removable pads, hand washing is recommended. If you use a washing machine, please use on “Delicate” setting and air dry. HJC do not recommend using spin-dryer for the interior pads as it may damage the material. For non-removable interiors, HJC recommends using anti-bacteria and mildew eliminating products such as “Helmet Fresh.” or other similar product.
Vent Cleaning
Dirt and debris can find its way into venting of your HJC helmet. Compressed air cans used for cleaning computer keyboards may be used to blow the debris from the ventilation system. It is recommended that you remove any removable pads before doing this
process.
Visor(Shield) Cleaning
The helmet visor(shield) is made of polycarbonate materials with a polyurethane abrasion resistance coating. It should be cleaned using mild soap and warm water. Never use hot water, salt water, benzene, thinner, gasoline or any other harsh agents. Additionally the use of commercial visor(shield) cleaners is not recommended because they may affect the quality of the visor(shield) material. Treat carefully when cleaning the shield to preserve the abrasion resistant coating. When deep scratches are visible, it is highly recommended that the helmet visor(shield) be replaced. Tinted visor(shield) are for “Day time use only” and are not suitable for use at night or in conditions of poor visibility.
Visor(Shield) Removal

1. Open visor(shield) to the maximum open position.
2. Push the handle-locker to the open position. T o remove, pull the visor(shield) in the direction of the arrow.

Visor(Shield) Installation

1. Raise the holder visor(shield) until it clicks.
2. Insert the visor(shield) tabs in position “a” and “b”. (Repeat on the other side)

WARNING

Always check to make sure helmet pads are installed before using the helmet. A helmet with missing or improperly installed pads may increase your risk of serious injury or death in an accident.

Cheek Pad Removal

There are 3 snaps holding the cheek pad in place.

1. Gently pry the check pad away from the interior, releasing the snaps.
2. Grasp the cheek pad near its center and gently pull it free from the chin strap.

Cheek Pad Installation

1. Align and fully slide the cheek pad plastic plate between shell and EPS.
2. Clip the cheek pad’s 3 small male snaps to the 3 female snaps fixed on the shell interior.

※Slide tab ‘A’ from the cheek pad into the holder ‘B’.(Repeat same on opposite side)

How to install speaker pocket cover
If you install communication system speakers, please do not use the speaker pocket cover.

Crown Pad Removal

1. Grasp the crown pad fabric as close as possible to its plastic base and pull/pry away from the helmet. Notice how the crown pad plastic section aligns with the shell plastic sleeve. This will help orient you with the reinstallation.
2. Repeat same at rear.

Crown Pad Installation

1.  Install the front section first by aligning the plastic shell base and the crown pad plastic sleeve, ensuring that the center and side holes are properly aligned. Press the crown pad plastic sleeve (center portion) into the center of the channel which is built into the plasticshell base, working your way outward to each side.
2. Align and snap the two rear snaps into place.

WARNING

Try not to operate the sun shield while riding as this may impair your vision and may lead to an accident.
DO NOT pull on the sun shield when it is already down. The sun shield may be ejected and this will increase the risk of serious injury or death in the event of an accident.
Do not attempt to adjust the sun shield itself with your hands. Always use the sun shield lever.
DO NOT use sun shield at night time. The sun shield is only for day time use. The sun shield does not provide eye protection. When you use the sun shield be sure that the clear visor(shield) is also in closed position

Sun shield Removal

1. While sun shield is in lower position, gently pull it until you see the top of the sun shield.
2. Gently pull one side of the sun shield as arrow indicates (repeat same for other side).

Sun shield Installation

WARNING

1. Insert sun shield tab ‘A’ into ‘B’ position.(Repeat same on opposite side)
   ※ When installing the sun shield, be sure to have it slided behind the tap ‘B’ holder.

Sun shield Operation

Above illustration shows raised sun shield position.
Above illustration shows lowered sun shield position.

Sun shield Dial Operation

1. While sun shield is in lower position, gently pull it until you see the top of the sun shield.
2. Turn the sun shield Dial in the direction of the arrow to set the desired sun shield height.

＊Depending on the set height of the sun shield, the position of the Lever changes when the sun shield operation is opened.

How to install Sheet Bluetooth

1. Remove the cheek pad (see P9 Cheek Pad Removal) and insert a Bluetooth device between the shell and the BT Clamp mounting plate. Install the Bluetooth device without overlapping the mounting plate.※ Be careful not to let the BT Clamp mounting plate go between the shell when inserting Bluetooth.

Chin Curtain Installation

＊This pad is attached in the interior of chin curtain and it blocks the air coming in towards the neck.

1. Insert the Chin Curtain fixed part (b) into the Chin bar inner slot (a) in the direction of the arrow. Then press the Chin Curtain fixed part (c) to insert it. (Check the “click” sound when insert the chin curtain.)
2. Insert Chin Curtain wings (B1), (C1) into the Chin Bar inner slot (B), (C). (Fitting order: 1 → 2 → 3 → 4 → 5)※ While assembling A1 of Chin Curtain to A, please do not slide in assembly.
   ※ Please refer to the website for more information on how to use.
   (www.hjchelmets.com)

Chin Curtain Removal

1. Hold your finger in the shape of (c) on the Chin Curtain fixed part (b) and pull it in the direction of the arrow to detach it.

Lower Vent Operation

＊Lower Vents open in two ways, and the amount of intake and exhaust can be adjusted.

1. Press the bottom of the lower vent door once to open the first stage.
2. The 1st position will allow minimum air flow, while the 2nd position will allow maximum air flow.

Wearing Mode Operation

＊Helmet can be put on and removed easily when both hin ar and visor(shield) are in the open position.

1. When operating the chinbar in the direction of the arrow in the wearing mode, it becomes P mode(chin Bar lose state).
2. When operating the chinbar visor(shield) in the direction of the arrow in the wearing mode, it becomes the J mode (Chin ar open state).

Opening Chin Bar

1. To open the chin bar, simply pull the lever forward and push the entire bar upward.
2. To fix, move the chin bar to the stopper position and push the handle lock in the direction of the arrow.

WARNING

T o maximize helmet’s ability to protect, we highly recommend to ride with the chin bar in closed position.
In the event a rider rides with the chin bar open, there is an increased risk of injury to the frontal area.
Do not raise or lower the chin bar while riding. This may interrupt rider’s ability to control the motorcycle and may lead to an accident. Please use care when opening or closing the chin bar as it may scratch the helmet. Damage caused by this is not subject to manufacturer’s warranty.(＊Do not disassemble.)

Closing Chin Bar
WARNING
When the visor(shield) is open and the chin bar is raised and lowered to a lock position, the visor(shield) may not be in a latched position with the chin bar. Before riding, please make sure that the shield is latched with the chin bar securely.(Center closure system)

1. To release the lock, slide the handle lock in the direction of the arrow.
2.  Pull the chin bar downward to completely cover your face and chin. Listen for “click” sound to ensure that the chin bar has locked into its full closed position.

※ Active Interlock System
: There is a feature that automatically disconnects from the visor(shield) when the hin bar is overloaded.

Replacement Parts

WARNING

Always check to make sure helmet pads are installed before using the helmet. A helmet with missing or improperly installed pads may increase your risk of serious injury or death in an accident.
Do Not Modify Your Helmet
Your HJC helmet is designed to meet ECE R 22-06 standard. Contact HJC Europe for more information about the ECE R 22-06 standard. Modifying your helmet may increase your risk of serious injury or death in an accident. Do not modify your HJC helmet. Modifications include the following :

• drilling holes;
• cutting shell, liner, or strap;
• modifying the retention system, including adding a chin cup;
• removing parts;
• painting; and
• attaching accessories that are not manufactured by HJC for this helmet.

If you have questions about modifications, please contact HJC, See back cover for contact information.

Storing Your Helmet and Visor(Shield) Correctly

WARNING

An improperly stored helmet and visor(shield) can become damaged and may increase you risk of serious injury or death in an accident. You should:

• Store helmet and visor(shield) in a cool and dry place,
• Keep helmet and visor(shield) away from pets and other animals,
• Keep helmet and visor(shield) away from heat in excess of 50°C and do not set on or near hot surfaces.
• When helmets left out in the sun for extended periods of time, it may fade overtime.

Helmet Replacement

WARNING

Although your HJC helmet is constructed with the best materials available to offer a long-lasting product, it will eventually need to be replaced. Immediately replace your helmet if:

• It has suffered an impact. Your helmet is only designed for ONE impact. An impact may fracture the outer shell or compress the impact absorbing liner. You may not be able to detect this damage. Any impact in a crash or a drop from as low as 4 feet is enough to damage your helmet.
• The shell, lining, or retention system is damaged. The helmet shell, the impact absorbing lining, and the retention system must be in good condition to provide you with the most protection.

Even if your helmet has not been damaged, it needs to be replaced every 3 to 5 years depending on how much you use it.
Over time, UV rays and adhesive and component aging will damage your helmet. Wearing a damaged helmet may increase your risk of serious injury or death in an accident. If you are unsure if you need to replace your helmet, contact HJC Europe before using your helmet again.

Helmet Disposal
If you buy a new helmet, destroy the old one to ensure it cannot be reused. Do not sell or give away your old helmet, even if it has not been damaged. Over time the protective foam in the helmet will adjust to the contours of your head. If someone else uses this helmet it will not provide them with as much protection.

Warranty

HJC hereby extends a limited warranty to the purchaser of a HJC helmet that the helmet is free of defects in materials and workmanship.
Coverage
This warranty is applicable to manufacturer’s defects only and the warranty period varies between HJC models. The RPHASeries warrants up to 5 years from the date of purchase or 7 years from date of manufacture, while all other models warrant up to 3 years from the date of purchase or 5 years from date of manufacture (whichever comes first). This warranty does not apply to any problems that arise from wearer’s misuse, negligence, modifications, accidents, etc. A change of fluorescent color is not subject to warranty as this is a typical characteristic of fluorescent color; it may fade or degrade depending on the user’s environment.
Disclaimer
Any warranty of merchantability and any implied warranty are hereby expressly disclaimed. In addition HJC shall not be liable for any consequential damages.
Procedure
In order to receive warranty, please take your helmet, your receipt showing the date of purchase, and a brief memo that includes a description of the problem, your name, and phone number tothe authorized HJC dealer from which you purchased your helmet.

WARNING For your safety, it is important that you completely read the owner’s manual and all warning labels.

http://www.hjchelmets.com/

Europe 1 rue Benjamin
Silliman 67116 Reichstett-France
Tel. +33 (0)3 90 22 74 00
Fax. +33 (0)3 90 20 09 12 If you have any questions,
please email us at [email protected]
America 511 S. Harbor Blvd. #V, La Habra, California 90631
Tel. 562-407-2186 Fax. 562-802-7706
If you have any questions, please
e-mail us at [email protected]
www.hjchelmets.com HJC Corp.

References

• HJC Helmets Official Site – Full-Face, Open-Face, Off-Road Motorcycle Helmets

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