HJC HJ-40 Pim Evo Shell Owner’s Manual

HJC HJ-40 Pim Evo Shell

Product Information

The PIM EVO Shell is a helmet designed for advanced channeling ventilation and maximum protection. It features a Pinlock ready HJ-40 visor (shield) that provides 99% UV protection and is equipped with an anti-fog sun shield. The helmet also includes an HJ-V12 internal sun shield for added convenience. The interior of the helmet is removable and washable, ensuring easy maintenance.
The helmet comes with interchangeable cheek pads across all sizes, allowing for a customizable fit. It is DOT approved and compatible with the Smart HJC 21B & 50B installation. For more information about HJC helmets, please visit www.hjchelmets.com.

Product Usage Instructions

Visor(Shield) Removal

1. Press the visor(shield) locker, then lift the visor(shield) tab up.
2. Open the visor(shield) to the maximum open position.
3. Pull the handle-locker to the open position, then pull out the visor(shield) from the ratchet mechanism.

Visor(Shield) Installation

1. Ensure that the handle-locker is in the open position.
2. Align and insert the top of the shield guide into the plate-gear guide.
3. With the guides properly aligned, press the lower section of the shield into the plate-gear mechanism. The locking tab should pop into position, locking the shield into place.

Warning! Always check to make sure helmet pads are installed before using the helmet. A helmet with missing or improperly installed pads may increase your risk of serious injury or death in an accident.

Cheek Pad Removal

1. Gently pry the cheek pad away from the interior, releasing the snaps.
2. Grasp the cheek pad near its center and gently pull it free from the chin strap.

Cheek Pad Installation

1. Align and fully slide the cheek pad plastic plate between the shell and EPS.
2. Clip the cheek pad’s 3 small male snaps to the 3 female snaps fixed on the shell interior.

Crown Pad Removal

1. Grasp the crown pad fabric as close as possible to its plastic base and pull/pry away from the helmet. Notice how the crown pad plastic section aligns with the shell plastic sleeve. This will help orient you with the reinstallation.
2. Repeat the same at the rear.

Crown Pad Installation

1. Install the front section first by aligning the plastic shell base and the crown pad plastic sleeve, ensuring that the center and side holes are properly aligned. Press the crown pad plastic sleeve (center portion) into the center of the channel which is built into the plastic shell base, working your way outward to each side.
2. Align and snap the two rear snaps into place.

Chin Strap Cover Removal

1. Grasp the end of the chin strap cover and pull/pry away from the helmet.

Chin Strap Cover Installation

To be provided in the user manual.

Features

• PIM EVO Shell
• Advanced Channeling Ventilation System
• Pinlock ready  HJ-40 visor(shield)
• Provides 99% UV protection
• HJ-V12 Internal sun shield
• Anti-fog sun shield
• Removable and washable interior
• Inerchangeable cheek pads throughout all sizes
• Double D-ring
• Emergency Kit (Cheek Pads)
• DOT APPROVED
• Smart HJC 21B & 50B Install ready
• Please visit www.hjchelmets.com for more information about HJC helmets.

Specifications

1. Outer shell
2. Rear venturi exhausts
3. Impact absorbent liner
4. Comfort liner
5. Rubber edge trim
6. Bluetooth Cover
7. Sun shield lever
8. Chin strap
9. Chin strap snap
10. Double “D” ring
11. Bluetooth UI cover
12. Shield locking system
13. Front chin vent
14. Breath deflector
15. Anti-fog lens pins
16. HJ-40 Visor(Shield)
17. HJ-V12 Sun shield
18. Eyeport Gasket
19. Shield Ratchet
20. Top Front Vent

Visor(Shield) Removal

1. Press the visor(shield) locker, then lift the visor(shield) tab up.
2. Open visor(shield) to the maximum open position.
3. Pull the handle-locker to the open position, then pull out the visor(shield) from ratchet mechanism.

Visor(Shield) Installation

1. Ensure that the handle-locker is in the open position.
2. Align and insert the top of the shield guide into the plate-gear guide.
3. With the guides properly aligned, press the lower section of the shield into the plate-gear mechanism. The locking tab should pop into position, locking the shield into place.

Warning!
Always check to make sure helmet pads are installed before using the helmet. A helmet with missing or improperly installed pads may increase your risk of serious injury or death in an accident.

Cheek Pad Removal

There are 3 snaps holding the cheek pad in place.

1. Gently pry the cheek pad away from the interior, releasing the snaps.
2. Grasp the cheek pad near its center and gently pull it free from the chin strap.

Cheek Pad Installation

1. Align and fully slide the cheek pad plastic plate between shell and EPS.
2. Clip the cheek pad’s 3 small male snaps to the 3 female snaps fixed on the shell interior.

Slide tab ‘A’ from the cheek pad into the holder ‘B’.(Repeat same on opposite side)

Crown Pad Removal

1. Grasp the crown pad fabric as close as possible to its plastic base and pull/pry away from the helmet. Notice how the crown pad plastic section aligns with the shell plastic sleeve. This will help orient you with the reinstallation.
2. Repeat same at rear.

Crown Pad Installation

1. Install the front section first by aligning the plastic shell base and the crown pad plastic sleeve, ensuring that the center and side holes are properly aligned. Press the crown pad plastic sleeve (center portion) into the center of the channel which is built into the plasticshell base, working your way outward to each side.
2. Align and snap the two rear snaps into place.

Chin Strap Cover Removal

1. Grasp the end of the chin strap cover and pull/pry away from the helmet.

Chin Strap Cover Installation

1. Insert the chin strap into the chin strap cover and push the chin strap all the way in.

Warning!

• Try not to operate the sun shield while riding as this may impair your vision and may lead to an accident.
• DO NOT pull on the sun shield when it is already down. The sun shield may be ejected and this  will increase the risk of serious injury or death in the event of an accident.
• Do not attempt to adjust the sun shield itself with your hands.
• Always use the sun shield lever.
• DO NOT use sun shield at night time. The sun shield is only for day time use.
• The sun shield does not provide eye protection.
• When you use the sun shield be sure that the clear visor(shield) is also in closed position.

Sun shield Operation

• Above illustration shows raised sun shield position.
• Above illustration shows lowered sun shield position.
• There are three positions for the sun shield sliding lever.
• Stage 3 – Lowest position
• Stage 2 – Lower position
• Stage 1 – Standard position

Sun shield Removal

1. Place the stopper in Stage 3.
2. Push the sun shield lever in the direction of the arrow to lower the sun shield as much as possible.
3. Gently pull one side of the sun shield as arrow indicates (repeat same for other side).

Sun shield Installation

1. Insert sun shield tab ‘A’ into ‘B’ position.(Repeat same on opposite side)
   • When installing the sun shield, be sure to have it slided behind the tap ‘B’ holder.

Breath Deflector Removal

1. To remove the breath deflector, pull in the direction of the arrow.

Breath Deflector Installation

1. To attach the Breath Deflector, insert into the slot and push it in the direction of the arrow.

Lower Vent Operation

Lower Vents open in two ways, and the amount of intake and exhaust can be adjusted.

1. Press the bottom of the lower vent door once to open the first stage.
2. The 1st position will allow minimum air flow, while the 2nd position will allow maximum air flow.

Chin Curtain Removal

1. Pull the chin curtain away from the helmet as arrow indicates.

Chin Curtain Installation

1. Align the center of the chin curtain with the center of the helmet. Push into place as arrows indicate (Please assemble in order from 1 to 3.)
2. Slide tab ‘A’ from the cheek pad into the holder ‘B’.

Emergency Kit

• In an emergency, you may remove the cheek pads as indicated in the illustration. Pull the red line pocket with your fingers.
• Please use Emergency Kit only in emergency situation.

How to install speaker pocket cover

• If you install communication system speakers, please do not use the speaker pocket cover.

HJC Intercom Placement Guide

Mounting the Intercom

• Unscrew and remove the base cover at the back of the helmet to begin mounting process of the intercom. Please refer to the manual of the current intercom you are using for directions on mounting and unmounting the intercom unit.

Base Cover Detachment

1. Remove the screws from the base cover. (picture1)
2. While lifting the base cover(direction A) detach it by pushing toward direction B. (Picture 2)

Mounting the Base Cover

• Push the base cover underneath the gasket at the bottom of the helmet until the base cover and the bracket screw holes match. Using the screw, fixate the base cover onto the helmet.

Bluetooth UI Cover Detachment

1. Push the Bluetooth UI cover in the direction of the arrow while pressing down on A.

Mounting the Bluetooth UI Cover

1. After aligning the hook of the Bluetooth UI cover with the groove of the body, and push and attach.

Europe

• 1 rue Benjamin Silliman 67116
• Reichstett-France
• Tel. +33 (0)3 90 22 74 00
• Fax. +33 (0)3 90 20 09 12
• If you have any questions, please email us at info@hjc-europe.com

America

• 511 S. Harbor Blvd. #V, La Habra,
• California 90631
• Tel. 562-407-2186
• Fax. 562-802-7706
• If you have any questions, please e-mail us at info@hichelmets.com
• www.hjchelmets.com
• HJC Corp.

References

• HJC Helmets Official Site – Full-Face, Open-Face, Off-Road Motorcycle Helmets

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