DOMETIC CE 99-DF (HBG 3445) Cooktops Burner Gas Hob with Glass Lid Instruction Manual

DOMETIC CE 99-DF (HBG 3445) Cooktops Burner Gas Hob with Glass Lid

Product Information

• Product Name: CE 99-DF (HBG 3445), CE 99-ZF (HBG 2335), PI 8022
• Product Type: Cooktops
• Model Numbers: CE 99-DF, CE 99-ZF, PI 8022
• Installation and Operating Manual: Available for English and for French

Product Usage Instructions

1. Installation: The installation of the cooktop should be done by a qualified installer, service agency, manufacturer, dealer, or the gas supplier. Please refer to the Installation and Operating Manual for detailed installation instructions.
2. Safety Instructions: It is important to read and follow all safety instructions provided in the manual to ensure proper installation, use, and maintenance of the product at all times. Failure to follow these instructions may result in death, serious injury, or property damage.
3. Preliminary Notes: Before operating the cooktop, please read the preliminary notes section in the Safety Instructions to understand important information regarding its usage.
4. General Safety: Follow the general safety guidelines provided in the manual to prevent any accidents or injuries while using the cooktop.
5. Fire Hazard: Pay attention to the fire hazard precautions mentioned in the manual to avoid any fire-related incidents.
6. Burn Hazard: Take necessary precautions to prevent burn injuries while using the cooktop. Follow the guidelines provided in the manual.
7. Operating the Device Safely: It is crucial to follow the instructions for safe operation of the cooktop to avoid any accidents or injuries. Failure to do so may result in death or serious injury.
8. Hazard of Carbon Monoxide Poisoning: Be aware of the carbon monoxide poisoning hazard and follow the instructions provided in the manual to prevent any harm.
9. Suffocation Hazard: Take necessary precautions to prevent suffocation while using the cooktop. Follow the instructions given in the manual.
10. Explosion Hazard: Be cautious of the explosion hazard and follow the guidelines provided in the manual to ensure safe usage.
11. Safety Precautions when Handling Vehicle Batteries: If applicable, follow the safety precautions mentioned in the manual while handling vehicle batteries to prevent any accidents or injuries. Please refer to the complete Installation and Operating Manual for detailed instructions, guidelines, and warnings related to the product usage.

WARNING:
If the information in this manual is not followed exactly, a fire or explosion may result, causing property damage, personal injury, or death.

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
• WHAT TO DO IF YOU SMELL GAS
  • Do not try to light any appliance.
  • Do not touch any electrical switch.
  • Do not use any phone in your recreational vehicle.
  • Clear the recreational vehicle of all occupants.
  • Turn off the gas supply tank valve(s) or main gas supply.
  • Immediately call your gas supplier for instructions.
  • If you cannot reach your gas supplier, call the fire department.
• Have the gas system checked and leakage source corrected by a qualified installer, service agency, manufacturer or dealer, or the gas supplier.

Explanation of symbols

Please read these instructions carefully and follow all instructions, guidelines, and warnings included in this product manual in order to ensure that you install, use, and maintain the product properly at all times. These instructions MUST stay with this product.

By using the product, you hereby confirm that you have read all instructions, guidelines, and warnings carefully and that you understand and agree to abide by the terms and conditions as set forth herein. You agree to use this product only for the intended purpose and application and in accordance with the instructions, guidelines, and warnings as set forth in this product manual as well as in accordance with all appli-cable laws and regulations. A failure to read and follow the instructions and warnings set forth herein may result in an injury to yourself and others, damage to your product or damage to other property in the vicinity. This product manual, including the instructions, guidelines, and warnings, and related documentation, may be subject to changes and updates. For up-to-date product information, please visit dometic.com.

Explanation of symbols

• DANGER!
  Safety instruction: Indicates a hazardous situation that, if not avoided, will result in death or serious injury.

• WARNING!
  Safety instruction: Indicates a hazardous situation that, if not avoided, could result in death or serious injury.

• CAUTION!
  Safety instruction: Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

• NOTICE!
  Indicates a situation that, if not avoided, can result in property damage.

• NOTE
  Supplementary information for operating the product.

Safety instructions

Preliminary notes

• Prior to installation, ensure that the local distribution conditions (nature of the gas and gas pressure) and the adjustment of the device are compatible.
• The adjustment conditions for this device are stated on the label (or data plate).
• This device is not connected to a combustion products evacuation device. It shall be installed and connected with current installation reg-ulations. Particular attention shall be given to the relevant require-ments regarding ventilation.
• Installation must conform with local codes or in the absence of local codes, with the American National Standard for Recreational Vehicles, ANSI/NFPA 1192 and the National Electrical Code, ANSI/NFPA 70. In Canada, installation must conform with CSA Z240.4.2-M.

General safety

WARNING!
Failure to obey these warnings could result in death or serious injury.

Explosion hazard

• This device may only be repaired by qualified personnel. Inadequate repairs may cause serious hazards.
• This device must be installed in accordance with any national regula-tions in force in the country of use.
• This device must only be used in a well ventilated space.
• Read the instructions before installing or using this device.
• Do not modify the device.
• Do not remove or replace any components of this device.
• The gas hose has to be changed if required by the national regula-tions.

Fire hazard

• Do not leave this device unattended when hot or in use.
• Children must be supervised to ensure that they do not play with the device.
• Keep a suitable fire extinguisher ready. Ensure that the fire extinguisher is checked by skilled personnel in reg-ular intervals.

Burn hazard

• Keep hands, face and hair away from burners.
• Do not wear loose clothing or allow long hair to hang freely while light-ing or using this device.
• Keep children and pets safely away.
• Carefully monitor all activity around this device to avoid burns or other injuries.

CAUTION!
Failure to obey these cautions could result in minor or moderate injury.

Injury hazard

• If the device has a glass lid, in case of glass lid breakage:
  • Shut off immediately all burners and any electrical heating element and isolate the device from the power supply.
  • Do not touch the device surface.
  • Do not use the device.

NOTICE! Damage hazard

• If the device has a glass lid:
  • Close the glass lid before beginning a journey.
  • Turn off all the burners before closing the glass lid.

Operating the device safely

DANGER!
Failure to obey these instructions will cause death or serious injury.

Hazard of carbon monoxide poisoning

• The process of burning liquid gas produces carbon monoxide which accumulates inside enclosed areas.
• Only use this device with sufficient ventilation.

Suffocation hazard

• Operating this device in an unventilated area will reduce the amount of oxygen in this area.
• Do not use the device as a space heater.
• The use of a gas cooking appliance results in the production of heat, moisture and products of combustion in the room in which it is installed.
  • Ensure that the kitchen is well ventilated especially when the device is in use.
  • Keep natural ventilation holes open or install a mechanical ventila-tion device (e.g, a mechanical extractor hood).
• Prolonged intensive use of the device may call for additional ventila-tion, for example opening of a window, or more effective ventilation, for example increasing the level of mechanical ventilation where present.

WARNING!
Failure to obey these warnings could result in death or serious injury.

Explosion hazard

• Do not use this device if it is leaking, damaged or does not operate properly.
• Never use the device in the following situations:
  • At petrol stations
  • On ferry boats
  • While transporting the caravan or mobile home with a transport vehicle or tow truck
• In case of fire shut off the gas supply.
• Do not place chemicals, flammable materials or spray aerosols near this device.
• Never use a naked flame to check for gas leaks.
• If you smell gas:
  • Do not attempt to light this device.
  • Extinguish any naked flames.
  • Turn off the gas supply.
  • Disconnect the device from the gas supply.
  • Have the gas system checked by a specialist.
• Only attach or detach the gas container outdoors away from a naked flame, pilot light or other source of ignition and only when this device is cool to touch.
• Before using the gas container, check that the seal between this device and the gas container is in place and in good condition.
• If the seal is damaged or worn, do not use this device.
• Turn off the gas supply at the gas container after use.

Fire hazard

• This device must be kept away from flammable materials during use.
• Do not place any objects other than cookware on or against this device.
• Never place this device near flammable materials (paper, dry leaves, textiles).
• Keep flammable objects away from the burner.
• Position cookware handles as follows:
  • Never allow cookware handles to extend beyond the edge of the device.
  • Turn cookware handles inward, but not extending over other burners.
• Do not excessively heat grease or oil.
• Only use dry pot holders to handle hot cookware.
• Turn off the device before removing the cookware.
• Only operate this device when an adult can attend to it.

Burn hazard
Accessible parts may be very hot. Keep young children away.

CAUTION!
Failure to obey these cautions could result in minor or moderate injury.

Burn hazard

• Use protective gloves when handling hot components.
• Leave this device to cool down properly before you touch it with bare hands.
• If you ignite a burner manually:
  • Use long matches or a suitable lighter.
  • Remove your hand quickly as soon as the burner ignites.
• The use of alcohol or prescription or non-prescription drugs may impair your ability to properly assemble or safely operate this device.

Safety precautions when handling vehicle batteries

WARNING!
Failure to obey these warnings could result in death or serious injury.

Risk of injury

• Batteries contain aggressive and caustic acids. Avoid battery fluid coming into contact with your body. If your skin does come into contact with battery fluid, wash that part of your body thoroughly with water.
• If you sustain any injuries from acids, contact a doctor immediately.

CAUTION!
Failure to obey these cautions could result in minor or moderate injury.

Risk of injury

• When working on batteries, do not wear any metal objects such as watches or rings. Lead acid batteries can cause short circuits which can cause serious injuries.
• Wear goggles and protective clothing when you work on batteries. Do not touch your eyes when you are working on batteries.

Explosion hazard

• Do not smoke, use an open flame, or cause sparking near the engine or a battery.

NOTICE! Damage hazard

• Prevent any metal parts from falling on the battery. This can cause sparks or short-circuit the battery and other electrical parts.
• Ensure that the polarity is correct when connecting the battery.
• Follow the instructions of the battery manufacturer and those of the manufacturer of the system or vehicle in which the battery is used.

Scope of delivery

• Cooktop (PI8022, CE99-DF, CE99-ZF)
• Fastening screws (depending on the model)
• Siphon and rubber seal (depending on the model)
• Installation and operating manual

Intended use
The gas cooktops are intended for installation in a kitchen or countertop in caravans or mobile homes.

The gas cooktops are suitable for:

• Cooking and frying food in suitable cookware
• Use with gas of the allowed gas category (see chapter “Technical data”)

The gas cooktops are not suitable for:

• Use as a space heater
• Outdoor use
• Use on boats

This product is only suitable for the intended purpose and application in accordance with these instructions. This manual provides information that is necessary for proper installation and/or operation of the product. Poor installation and/or improper operating or mainte-nance will result in unsatisfactory performance and a possible failure.

The manufacturer accepts no liability for any injury or damage to the product resulting from:

• Incorrect assembly or connection, including excess voltage
• Incorrect maintenance or use of spare parts other than original spare parts provided by the manufacturer
• Alterations to the product without express permission from the manufacturer
• Use for purposes other than those described in this manual

Dometic reserves the right to change product appearance and product specifications.

Technical description

Function
The device is equipped with an automatic flame monitoring device which automati-cally interrupts the gas supply after approx. 20 seconds if the flame goes out.

Specifications for the different models
The devices are available in different versions:

• PI8022: Cooktop with two burners and safety glass cover
• CE99-DF: Cooktop with three burners and safety glass cover
• CE99-ZF: Cooktop with two burners and safety glass cover

The safety glass cover can be used as a work surface when it is closed.

Control panel

Installing the device

The assembly and installation of the gas connection must be performed by a qualified person who has demonstrated skill and knowledge related to the construction, installation and operation of gas appliances and has received safety training to identify and avoid the hazards involved.

For proper operation of your cooking device:

• The cabinet must be
  • Properly constructed.
  • Squared to the countertop and cabinet face
• The opening in cabinet must be
  • Level from side to side and front to rear
• The cabinet opening must be constructed so that no combustible material can be placed next to the cooktop sides.
• The maximum depth of cabinets installed above the cooking top must be 13 in (330 mm).
• The device area has to kept clear and free from combustible materials, gasoline and other flammable vapors and liquids.
• The flow of combustion and ventilation air must not be obstructed.
• Leak testing of the device shall be conducted according to the manufacturer’s instructions.

Selecting the installation location
When selecting the installation location, observe the following instructions:

• Consider the volume of air required for combustion (chapter “Technical data”).
• There must be air vents with a cross-section of at least 23.3 in² (150 cm2) in the installation location.
• Observe the minimum distances (fig. 2).
• Ensure that there are no drafts at the installation location.

Installation steps

1. Create a cutout according to the table and the installation drawing:
   • PI8022: fig. 3
   • CE99-ZF: fig.4
   • CE99-DF: fig.5
      | R1| R2| R3| A| B| C
     ---|---|---|---|---|---|---
     Pi8022| 1.2 in (30 mm)| 2.8 in (70 mm)| –| 18.4 in (466 mm)| 14.1 in (358 mm)| 9.8 in (248 mm)
     CE99- ZF| 2.6 in (65 mm)| –| –| 17.3 in (440 mm)| 12.8 in (325 mm)| –
     CE99- DF| 2.6 in (65 mm)| 20.3 in (515 mm)| 2.4 in (60 mm)| 20.3 in (510 mm)| 17.1 in (435 mm)| 8.7 in (220 mm)
2. Affix the device to the countertop using the screws (fig. 6 – fig. 7).

Connecting the device to the gas supply

WARNING! Explosion hazard

• Only use propane gas containers with a certified pressure reduction valve and suitable head.
• Compare the pressure information on the data plate with the pres-sure information on the propane or butane gas container.
• Avoid any stress on the gas pipe system during and after installation.

Observe the following instructions for the connection:

• Use a rigid gas line.
• Observe the national requirements.
• Only use steel pipe ∅5/16 x 3/64 in. (∅8 x 1 mm) (welded, seamless steel or stainless steel).
• Fasten the gas line to the side or rear wall of the surrounding furniture parts so that no loads are placed on the actuators.

1. Connect the pipes as shown (fig. 8).

2. Attach a sign above the device with the following text:
   “WARNING!

   • When cooking, additional ventilation must be provided, for example, by opening windows near the device.
   • The device must not be used as a space heater.”

3. Open the gas supply.
   WARNING! Explosion hazard
   Never check for leaks with an open flame or near sources of ignition.

4. Check all connections for leaks with leak spray. There are no leaks if no bubbles form.

5. Check that the test port of the regulator is properly closed (fig. 9).

Connecting the device to the power supply (models with electronic ignition only)

1. Connect the device as shown (fig. 10).
2. Add a 1 A fuse in the plus line near the battery.

Using the device

WARNING! Fire hazard/ Explosion hazard

• Only use pots and pans with an even base and a diameter no larger than the grids on the device. The pots and pans must be large enough to cover the flame. If the flames are not covered, items of clothing could catch fire.
• When cooking, ensure that pans and pots are firmly set down.
• Once cooking is completed, ensure that all gas control knobs are turned to the off position. After use close the gas supply.

CAUTION! Burn hazard

• Do not touch the hot parts of the device during and after use. Leave the device to cool down properly.
• Do not close the lid before the device has cooled down properly.

Switching on

DANGER! Hazard of carbon monoxide poisoning

• Before switching on the device, ensure that the area is sufficiently ventilated.
• During use, there must be opened air vents with a cross-section of at least 23.3 in² (150 cm2) in the installation room.
• These vents can be closed when the device is not in use.

WARNING! Fire hazard/Explosion hazard

• The complete ignition process must be visible from above and must not be hidden by pots placed on the stove.
• The top cover must be open when the main burner is in operation.
• Only use gas of the allowed gas category (see chapter “Technical data”). Do not use any other fuels.

1. Choose a pot according to the following table:
2. Ignite a burner as shown (fig. 12).

Switching off

• Switch off the device as shown (fig. 13).

Replacing the gas container

WARNING! Explosion hazard

• Only replace the gas container when there is good ventilation.
• Ensure that there is no source of ignition nearby.
• Only change the gas container when the device is not in use and the gas supply to the device is switched off.

1. Switch the device off by turning the knob to the zero setting.
2. Close the valve on the gas container.
3. Replace the gas container according to the instructions from the gas fitting manufacturer.

Cleaning and maintenance

CAUTION! Burn hazard
Leave the device to cool down properly before cleaning, checking or maintaining the device.

NOTICE! Damage hazard

• Do not use sharp or hard objects, abrasive cleaning agents or bleach during cleaning as these may damage the device.
• Do not use a steam cleaner to clean the device.

Clean the device as shown (fig. 14).

Annual safety check
The assembly and installation of the gas connection must be performed by a qualified person who has demonstrated skill and knowledge related to the construction, installation and operation of gas appliances and has received safety training to identify and avoid the hazards involved.

• For safety reasons, have the device checked by qualified person every year for proper function. Any defects must be repaired.

Regular safety check

• Check at regular intervals that the test port is properly closed (fig. 9).

Replacing the nozzles
The assembly and installation of the gas connection must be performed by a qualified person who has demonstrated skill and knowledge related to the construction, installation and operation of gas appliances and has received safety training to identify and avoid the hazards involved.

• Let a qualified person replace the nozzles as shown:
  • Disassembly: fig. 15
  • Assembly: fig. 16

Warranty

LIMITED WARRANTY AVAILABLE AT
DOMETIC.COM/WARRANTY.

IF YOU HAVE QUESTIONS OR TO OBTAIN A COPY OF THE LIMITED WARRANTY FREE OF CHARGE, CONTACT THE DOMETIC WARRANTY DEPARTMENT:

DOMETIC CORPORATION

• CUSTOMER SUPPORT CENTER 5155 VERDANT DRIVE ELKHART, INDIANA 46516
• 1-800-544-4881 OPT 1

Disposal

• Place the packaging material in the appropriate recycling waste bins wherever possible.
• Consult a local recycling center or specialist dealer for details about how to dispose of the product in accordance with the applicable disposal regulations.
• The product can be disposed free of charge.

Technical data

Model

| Burner A

| Burner B

| Burner C

|

Total heat input (BTU/h)

---|---|---|---|---
*| **| *| **| *| **
PI8022| 0.024 in (0.61 mm)| 3700| –| –| 0.031 in (0.78 mm)| 5900| 9600
CE99- ZF| 0.024 in (0.61 mm)| 3700| 0.029 in (0.73 mm)| 5250| –| –| 8950
CE99- DF| 0.024 in (0.61 mm)| 3700| 0.029 in (0.73 mm)| 5250| –| –| 12650

• Injector in (mm)
• Power BTU/h

27 mbar

–     Inlet max| 14 in. W. C. (0.5 psi)

35 mbar

–     Manifold| 10 in. W. C. (0.4 psi)

25 mbar

Connection voltage (models with electronic ignition only)| 12 Vg (1 A fuse)
Inspection/certification|

FCC STATEMENT

This device complies with Part 15 of the FCC Rules. Operation is subject to the fol-lowing two conditions:

• This device may not cause harmful interference.
• This device must accept any interference received, including interference that may cause undesired operation.

Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installa-tion. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful inter-ference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful inter-ference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

dometic.com.

• YOUR LOCAL DEALER
  dometic.com/dealer

• YOUR LOCAL SUPPORT
  dometic.com/contact

• YOUR LOCAL SALES OFFICE
  dometic.com/sale-offices

A complete list of Dometic companies, which comprise the Dometic Group, can be found in the public filings of:
DOMETIC GROUP AB Hemvärnsgatan 15 SE-17154 Solna Sweden.

References

• Contact Us | Support for You | Dometic USA
• Find a Dealer | Dometic USA

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