TRUPER EXPERT 10071 Centrifugal Water Pump Instruction Manual

TRUPER EXPERT 10071 Centrifugal Water Pump

Product Information

This product is a centrifugal water pump.

Applies for:

• Models: 10071, 10072, 10073, 10074, 10075, 10066
• Codes: BOAC-1/4, BOAC-1/2, BOAC-3/4, BOAC-1, BOAC-1-1/2,BOAC-2

Important Notice: This product shall not be exposed to liquid drippings or splashing.

Product Usage Instructions

Before using the tool, read the user’s manual thoroughly.
Keep the manual and invoice in a safe and dry place for future reference.

Safety Instructions

When using tools, always follow these basic safety precautions:

1. Keep your work area tidy to avoid accidents.
2. Use equivalent and duly marked extension cords for outdoor use.
3. Stay alert and watch what you are doing. Do not operate the tool when tired.

Instructivo de
Bomba Centrífuga
para agua

IMPORTANT NOTICE: This product shall not be exposed to liquid drippings or splashing.

Applies for:

Read the user’s manual thoroughly before operating this tool.

SAVE THESE INSTRUCTIONS
You will need this manual in order to check safety and caution rules, assembly instructions, operating and maintenance procedures.
Keep your invoice with this manual. Fill in the invoice number in the inner side of the front cover. Keep the manual and invoice in a safe and dry place for future reference.

SAFETY INSTRUCTIONS

When using tools, basic safety precautions should always be followed to avoid risk of personal injury as well as damaging the equipment.
Read all the instructions before using any tool.

1. Keep your work area tidy. Cluttered areas and benches invite accidents.

2. Consider work area environment. Do not use power tools in damp or wet locations. Do not expose power tools to rain. Keep work area well lit.
   Do not use power tools where flammable liquids or gases are present.

3. Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators or refrigerators.

4. Keep children away. Children should never be near work area.Children are not permitted to hold machinery, tools or extension cables.
   Visitors are not allowed to handle tools; they should be kept away from work area.

5. Store idle tools. When not in use, tools should be stored in dry and dust free shelves, padlocked and out of children’s reach.

6. Do not force the tool. It will do the job better and safer at the rate for which it was intended.
   Do not use inappropriate attachments to exceed the tool’s capacity.

7. Use the right power tool. Do not force small tools to do heavy-duty jobs. Do not use power tools for heavy-duty jobs for which it was not designed.

8. Dress properly. Do not use loose clothing, gloves, ties or jewelry.
   They can be caught in moving parts. Non-skid footwear is recommended. Use hair covering to contain long har.

9. Protect your eyes. Always wear appropriate safety accessories authorized by the Mexican Official Standard (Norma Oficial Mexicana NOM). Wear goggles, face and dust masks when working with materials that shed metallic parts, shavings or chemical dust.

10. Do not use the power cord for purposes different than those it was intended. Do not carry tool by the power cord or yank to disconnect it from socket. Protect cable from heat, oil and sharp edges.

11. Secure work piece. Use clamps or vices to hold work piece steady. Is safer than using one hand and enables to use both hands.
    Keep proper footing and balance at all times. Do not overreach over or walk across the tool when is running.

12. Do not extend your range of action. Avoid a standing position that makes you get tired. Keep a safe position and stable balance.

13. Keep tools in the best conditions. Keep tools clean to get better performance. Follow lubrication and appliance replacement instructions. Verify periodically the tool’s cables; if damaged have them repaired in a Truper® Authorized Service Center. Handles should always be clean, dry and free of oil and grease.

14. Disconnect tools. Disconnect tools when idle, and before servicing.

15. Reduce the risk of unintentional starting. Do not carry a plugged-in tool with your finger on switch. Be sure switch position is OFF before plugging in power cord.

16. Outdoor use extension cords. Extension cords should be equivalent and duly marked.

17. Stay alert. Watch what you are doing. Use common sense.
    Do not operate tool when tired.

18. Check damaged parts. Before using the tool, carefully check guards or damaged moving part. Ascertain it operates and performs properly. Check moving parts alignment, binding, breakage, mounting and any other condition that may affect its operation. In order to guarantee proper function of the tool, all components should be adequately assembled and complying with the requirements. Any worn switch should be replaced in a
    Truper® Authorized Service Center. Do not operate any power tool if the ON/OFF switch is not working.

19. Parts and accessory replacement. When in need of replacing parts use only original Truper® spare parts designed to be used with this tool.

20. CAUTION
    For your personal safety use only accessories or additional equipment specified in this manual or recommended by the manufacturer. Using of any other accessory not specified in this manual may present risk of personal injury.

21. Ear protection. When performing services with a noise level higher than 85 dB wear protective earplugs.
    This tool is not designed for people (children included) whose physical, sensorial or mental capacities are reduced. Neither by inexperienced people or with no knowledge of the tool; only if they are supervised by persons responsible of their safety or who have received previous instructions on how to operate the tool.

CAUTION
Children should be supervised to verify they do not play with the tool. It requires tight supervision when disabled people or children use any power tool or are near one.

TECHNICAL DATA

• Voltage: 127 V~
• Frequency: 60 Hz
• Rotation Frequency: 3 450 RPM
• Thermal insulation on motor winding: F
• Power cord grips: Type Y
• Build quality: Basic insulation.
• Insulation quality: Class I
• Grade IP: IPX4
• Duty Cycle: 50 minutes work per 20 minutes idle. Maximum 6 hours per day.

MODEL

| ****

POWER

| ****

CURRENT

| MAXIMUM HEIGHT| SUCTION DEPTH| OF MANOMETRIC HEIGHT| MAXIMUM FLOW| INPUT / OUTPUT DIAMETER| ****

CONDUCTOR

---|---|---|---|---|---|---|---|---
BOAC-1/4| 1/4 Hp| 3.5 A| 52.4 ft| 26.2 ft| 52.4 ft| 18.4 gal/min| 1NPT / 1 NPT| 18 AWG
BOAC-1/2| 1/2 Hp| 5 A| 75.4 ft| 26.2 ft| 75.4 ft| 23.7 gal/min| 1NPT / 1 NPT| 18 AWG
BOAC-3/4| 3/4 Hp| 7.6 A| 91.8 ft| 26.2 ft| 91.8 ft| 26.4 gal/min| 1NPT / 1 NPT| 16 AWG
BOAC-1| 1 Hp| 11 A| 118.1 ft| 26.2 ft| 118.1 ft| 30.6 gal/min| 1NPT / 1 NPT| 16 AWG
BOAC-1 1/2| 1-1/2 Hp| 15 A| 137.7 ft| 26.2 ft| 137.7 ft| 34.3 gal/min| 1NPT / 1 NPT| 14 AWG
BOAC-2| 2 Hp| 18.5 A| 137.7 ft| 26.2 ft| 137.7 ft| 50.1 gal/min| 1-1/2 NPT / 1 NPT| 12 AWG

IMPORTANT NOTICE: To avoid risk of electrical shock or serious accident, if power cord gets damaged it should be repaired by the manufacturer or by Truper® Authorized Service Center.
Power cord grips used in this product: Type”Y”.
Assembly design in this product causes insulation to be affected by liquid spills or splashing

WARNING
Before gaining access to terminals, all power circuits should be disconnected.

SET UP

The pumps shall be set up in a dry place, adequate ventilation and temperature not exceeding 104 ºF (Fig. A).

Set the pump in place on a solid flat surface using the adequate bolts to prevent from vibration. The pump shall be set up in a horizontal position to allow the bearings to work properly. The suction pipe diameter shall not be smaller than the suction inlet. If the suction height exceeds 157.4” use a pipe with a large diameter.

The output pipe diameter should be chosen to resist the flow speed and required pressure in the force points. The suction pipe shall be set up with and upward angle facing the suction inlet to prevent air pockets. (Fig. B).

Double-check the suction pipe is completely hermetic and to be submerged in water at least one meter to prevent air bubbles. It is advisable to install a check valve between the output and the speed adjusting flow gate to prevent a dangerous water column that exceeds 65.6 ft The pippes should always be installed using supports (Fig. C) to prevent the transmission of voltage to the pump body. Be careful not to damage any part as a result of over- tightening the pipes when setting them.

POWER CONNECTION

The installer is responsible to set up the power connections into the power source in compliance with the corresponding mandatory regulations:

• The international rules require that fixed installations shall incorporate a device assuring the omnipolar disconnection from the power source.
• Double-check the specifications in the nameplate regarding the pump capacity and the capacity values in the line are the same. (Fig. D).
• Connect the pump to a physical grounding system. Then connect the phases according to the diagram in the terminals block or in the nameplate.
• Our monophasic motors are protected against overload by using a thermal device (Overcurrent cut) installed in the motor winding.

CAUTION
All wiring, electrical connections and grounding of the system must comply with the official Mexican standard NOM-001-SEDE, Electrical Installations (use) or local codes and ordinances. You should contact a qualified electrician.
It is recommended that the pump is fed with a circuit that includes a differential switch with a current rated no greater than 30 mA

CAUTION
The power cables are coded with the following colors:

• GREEN
• GROUND
• BLACK
• NEUTRAL
• WHITE
• CURRENT

GENERAL SAFETY GUIDELINES

Read and understand all the instructions. Failure to follow all the following instructions may result in electric shock, fire and/or severe personal injury.
Carefully follow the following instructions to gain the best performance and a long duty cycle of the pump.
In the event of any problem please contact your Truper® Authorized Service Center.

OPERATION CONDITIONS

These pumps have been designed to pump neutral and clear liquids with no suspended abrasive solids; under temperatures no higher than
104 ºF. Adequate for vegetable farms irrigation. Pumping non-aggressive liquids and to increase low pressure in the aqueduct network.

PRIMING
Fill the pump completely with clean water before starting it. Remove the threaded cap set in the upper side of the pump body and fill with water up to the orifice level. (Fig. E). Screw on the cap and start the pump.
This operation shall be made before starting the pump for the first time; when it has not been used for long periods of time or when there is air in the system.

WARNING
Never operate the pump when empty. If it happens accidentally turn off the pump, wait it cools down and prime it using clear water.

MAINTENANCE

Our pumps do not require maintenance only if the following precautions are observed. When there is risk of freezing, drain the pump removing the drain cap set in the lower side of the pump body. Make sure the pump is primed when starting it back. Verify regularly that the foot valve is clean. If the pump is to be inactive for long periods of time (for example, during winter) (Fig. F) is advisable to drain it completely, rinse it with clear water and store in a dry place. If the shaft does not rotate freely, release it with a screwdriver inserting it in the special slot set in the rear of the pump. (Fig. G). If this does not solve the problem, remove the pump body loosening the corresponding mounting screws and clean perfectly to remove any debris setting. Never service the pump when is not previously disconnected from the power source.

GUIDELINES FOR EXTENSION CORDS
Make sure the extension cord is in good shape. When using an extension cord, verify the gauge is enough for the power that your product
needs. A lower gauge cord will cause voltage drop in the line, resulting in power loss and overheating.
The following table shows the right size to use depending on the cord´s length and the ampere capability shown in the tool’s nameplate.
If in doubt, use the next higher gauge. The lower the gauge, the heavier the cord will be.
Make sure that your extension cord is properly grounded and in good shape.

Minimum gauge for extension cords (AWG)
(for 127 V~ only)

49.2’

| Higher than 49.2’
0 A| 10 A| 3| 18 AWG (1)| 16 AWG
10 A| 13 A| 3| 16 AWG| 14 AWG
13 A| 15 A| 3| 14 AWG| 12 AWG
15 A| 20 A| 3| 8 AWG| 6 AWG

1. It is safe to use only if the extensions themselves have an artifact for over current protection.
2. One of the conductors should be grounded. All conductors are the same gauge including the one that is grounded.
   Reference: NMX-J-195-ANCE

FOR THE BOAC-1-1/2
OVERLOAD PROTECTION
The pump has a thermomagnetic protector that prevents the motor from overheating. The motor shuts off when the switch is turned on, to reset it, follow these steps:

1. Disconnect the power cord to ensure the pump is off.
2. Allow the pump to cool for at least 5 minutes.
3. Press the thermal switch located on the top cover of the motor.
4. Connect the power cord to turn on the pump.
   NOTE: If The unit shuts down again, please go to an Authorized Truper® Service Center.

TROUBLESHOOTING

–  Blocked impeller.

| – Check the connections and the power values

– See the maintenance section

The motor runs without pumping water.| –  Clogged filter.

–  Excessive height in the suction.

–  Air in the admission.

| –   Clean the filter

–   Reduce the suction pipe length.

– Double-check the suction pipe is hermetic.

– Check the foot valve is submerged at least 19.6”

– Priming the pump back is required.

– Verify the suction height.

Flow speed is not enough.

| –  Suction height is in the limit.

–  Filter is partially clogged.

–  Blocked impeller.

| – Shorten the suction pipe length.

– Clean the foot valve and the whole suction pipe is necessary.

– Release the impeller (See maintenance section)

The motor overload short is activated

| –  Motor overload.

–  Stuck impeller.

| – Double-check power and ventilation.

– Release the impeller ( see the maintenance section)

In case the problem can not be solved please go to an Authorized Service Center.
Failure to follow with these caution advices may damage the pump and void the warranty.

INSTALLATION

Authorized Service Centers
In the event of any problem contacting a Truper Authorized Service Center, please see our webpage www.truper.com to get an updated list, or call our toll-free numbers 800 690-6990 or 800 018-7873 to get information about the nearest Service Center.

Warranty policy

Warranty. Duration: 1 year. Coverage: parts, components and workmanship against manufacturing or operating defects, except if used under conditions other than normal; when it was not operated in accordance with the instructive; was altered or repaired by personnel not authorized by Truper®. To make the warranty valid, present the product, stamped policy or invoice or receipt or voucher, in the establishment where you bought it or in Corregidora 22, Centro, Cuauhtémoc, CDMX, 06060, where you can also purchase parts, components,consumables and accessories. It includes the costs of transportation of the product that derive from its fulfillment of its service network. . Phone number 800-018-7873. Made in China. Imported by Truper, S.A. de C.V. Parque Industrial 1, Parque Industrial Jilotepec, Jilotepec, Edo. de Méx. C.P. 54257, Phone number 761 782 9100.

Stamp of the business. Delivery date:

www.truper.com

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