XPOtool 61480 Workshop Press Tons with Gauge Instruction Manual

XPOtool 61480 Workshop Press Tons with Gauge

Read and follow the operating instructions and safety information before using it for the first time.

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Due to further developments, illustrations, functioning steps, and technical data can differ insignificantly.

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The information contained in this document may alter at any time without previous notice. It is prohibited to copy or spread any parts of this document in any way without prior written allowance. All rights reserved. The WilTec Wildanger Technik GmbH cannot be held accountable for any possible mistakes in this operating manual or in the diagrams and figures shown. Even though the WilTec Wildanger Technik GmbH has undergone the biggest possible efforts to ensure that the operating manual is complete, faultless, and up to date, mistakes cannot be entirely avoided. If you should find a mistake or wish to make a suggestion for improvement, we look forward to hearing from you.
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Our postal address is: WilTec Wildanger Technik GmbH
Königsbenden 12 52249 Eschweiler

Germany
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WilTec Wildanger Technik GmbH
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52249 Eschweiler
E-mail: service@wiltec.info
Tel: +49 2403 55592–0
Fax: +49 2403 55592–15

Introduction

Thank you for purchasing this quality product. To minimise the risk of injury we urge that our clients take some basic safety precautions when using this device. Please read the operation instructions carefully and make sure you have understood its content. Keep these operation instructions safe.

Safety instructions/warnings
The owner and/or user must have read and understood the operating instructions of the device before using it. Installed personnel should be cautious, competent, trained, and qualified in the safe handling of the working equipment used when working with the shop press. Warnings should be read and understood.

• Be familiar with the application control, the application process, and the warning notices.
• Make sure that all connection brackets are tight and secure.
• Be familiar with the contents of the instructions for use.
• This device is not intended to be used by persons (or children) with reduced physical, sensory, or mental capabilities or persons without the appropriate experience or knowledge unless they are supervised by a person responsible for their safety or have before been instructed concerning the use of the device.
• Children must be supervised to ensure that they do not play with the device.
• Stay focused and do not get distracted while working.
• Do not use welding equipment near the press.
• Your workplace should always be tidy and well-lit. Untidy and dark work areas can lead to accidents.
• Make sure to wear sturdy shoes.
• If you have long hair, use a hairnet or tie it securely.
• Do not wear loose clothing, belts, or jewelry. These can get caught in the moving parts and lead to serious injuries.
• Do not use the press if you are under the influence of alcohol, drugs, or other medicines impairing consciousness. Read warnings on the package inserts to determine if your judgment or reflexes are impaired while taking medication. In case of doubt, the press must not be put into operation.
• Never open screw connections under pressure/load.
• Put the press in the lowest position when topping up hydraulic oil. Only use high-quality hydraulic oil, NEVER use brake fluid, alcohol, glycerine, cleaning agents, engine oil, water, contaminated oil, or other unsuitable liquids.
• The hydraulic cylinder is under pressure and must not be opened with force.
• Do not operate the workshop press beyond its capacity.
• This workshop press is intended exclusively for aligning, bending, and straightening work. Do not compress any feathers or other objects that could be ejected from the press. Furthermore, no objects may be compressed that could break during the work process.
• Before operating the workshop press, make sure that there are no damaged parts. Tighten all loose screws.
• There are parts that tend to be thrown out of the press because of the pressing. Protect yourself appropriately to prevent injuries. Do not reach into the device or near the plunger. Make sure that the workpiece to be processed is centered evenly and rests firmly on the pressure plate so that it cannot be thrown out during the work process and thus cause injuries.
• Always wear protective goggles and appropriate safety clothing.

Inspection

• Prior to commissioning the shop press, a visual inspection must be carried out to detect leaks, damage, lost, or missing parts, and worn parts.
• Check the oil level regularly. Set the press to the lowest position when refilling hydraulic oil. Remove the cap, the oil level must reach exactly to the opening. If necessary, refill with high-quality hydraulic oil. Perform a complete oil change every year.
• If scrapping of the press lever is necessary, the oil should be drained and disposed of properly, and the rest of the press should be recycled.

Commissioning

1. Place the workpiece on the bed frame.
2. Locate and close the release valve by turning it clockwise until it is tight.
3. Pump the handle until the ram nears the workpiece.
4. Align the ram and the workpiece to ensure a center loading.
5. Apply load to the workpiece by pumping the handle. Do not overload the workpiece.
6. Remove the load from the workpiece by turning the release valve counterclockwise. Stabilize the workpiece so that it does not fall while pressure is released.
7. Remove the workpiece when the ram is fully retracted.

Maintenance

1. Before each use inspect the press for damage. Do not use it bent, broken, cracked, leaking, or otherwise damaged.
2. Periodically lightly oil all moving parts including the pump piston and hydraulic ram.
3. Check the hydraulic connections and hoses before each use. Do not use if cut, damaged, leaking, or otherwise damaged connections and/or hoses are noted.

Features

• Used for parts straightening, bending, and crossing
• Multi-position bed for work height adjustment

Technical specifications

Item №

| ****

Capacity (t)

| ****

Work range (㎜)

| Lift (㎜)| ****

Weight (㎏)

---|---|---|---|---
min.| max.
61480| 12| ****

90–1035

| ****

145

| ****

330

| 42.5
61481| 20| 70

Troubleshooting

or grease.
Piston cannot be auto-retracted or retracts slowly| Reservoir overfilled| Drain jack oil to the proper level.
Connections binding| Clean and lubricate moving parts.
Piston not lifted to full extension| Jack oil level low| Add jack oil.

Operation instruction

1. The 12/20 tons workshop press comes with two arbor plates. The arbor plates can be used individually or connected as shown below by the arbor lock.
2. The gap between the two plates is expandable from 0–12,7 cm (0–5″). To adjust the space between the two arbor plates, loosen each bolt on the side of the plates, adjust the gap between the plates, then re-tighten the bolts before use.
3. To set the aprons at a specific height, slide the two pins through opposite adjustment holes on the press frame legs and secure them in place using the two R-clips.
4. Place the Arbor plate onto the press apron, making sure to center it on the press apron.
5. ARNING! If the arbor plates rest on an obstruction (such as a bolt, debris, etc.), an uneven base can be created. This can lead to unusual stress on the arbor plates and possibly a break and /or personal injury.
6. Insert the narrower jack handle (the end with the pin) into the larger handle and engage the pin into the “T” slot.
7. Using the slotted end of the jack handle, tighten (turn clockwise) the relief valve of the jack.
8. Insert the larger tube of jack handle into the jack handle connector located on the side of the jack.
9. Pump the handle up and down to extend the jack and operate the shop press.
10. WARNING! Should you detect any kind of structural failure, stop using the shop press immediately. If necessary, have the unit repaired by a qualified service technician.
11. When finished, remove the jack handle from the jack handle connector and loosen (turn counter-clockwise) the relief valve of the jack.

De-aeration

1. Remove the oil fill plug located on the back of the jack to expose the oil fill hole.
2. Open the release valve located on the front of the jack above. Insert the jack handle into the pump core. Slowly pump the handle to force air out of the oil-filled hole.
3. As soon as the oil starts to come out of the hole, stop pumping. Replace the oil fill plug. Close the release valve.
4. Check the oil level. It must be just below the oil fill hole. If necessary, fill with high-quality hydraulic oil.

Exploded view and parts list

Important notice
The reprint or reproduction, even of excerpts, and any commercial use, even in part, of this instruction manual require the written permission of WilTec Wildanger Technik GmbH. https://www.XPOtool.com

References

• WilTec - Ihr Online Shop für Haus, Garten, Werkstatt, Freizeit

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