TOOL FRANCE TFD 26115 Drill Press User Manual

TOOL FRANCE TFD 26115 Drill Press

Product Information

Fabricant:

Product Usage Instructions

1. Read the operating instructions before starting the machine to ensure your own safety.
2. Familiarize yourself with the machine, its operation, operating restrictions, and specific hazards.
3. Maintain safety guards in place and ensure they are in proper working order.
4. If using an electrically operated machine with a grounding-type mains plug, connect it to a grounding-type socket. If adapter plugs without earthing contact are used, ensure a grounding-type connection is made on the machine.
5. Remove any loose clamping levers or wrenches from the machine before turning it on.
6. Keep the working area free from obstacles and ensure working surfaces are well-lighted.
7. Do not operate the machine in hazardous working environments, damp or wet rooms, or expose it to rain.
8. Keep children and visitors away from the machine and maintain a safe distance from the working area.
9. Secure the workshop and working room against unauthorized access using child-proof locks.
10. Operate the machine within its designed performance range and do not overload it.
11. Use attachments only for the works they were designed for.
12. Wear appropriate working clothes, avoiding loose clothes, gloves, scarves, jewelry, and ensuring shoes have anti-slip soles. Wear a working cap that covers long hair.
13. Always wear safety glasses and observe accident prevention regulations. Use a dust mask for works with heavy dust contamination.

CE-Conformity Declaration

GENERAL SAFETY INSTRUCTIONS

Note: Non-observance of these instructions can result in severe injury.

• As with all machinery, there are specific hazards involved with the operation and handling of the machine. Careful operation of the machine and correct machine handling will effectively lower the risk of possible accidents. If the usual precautions are disregarded, a risk of accidents for the operator cannot be avoided.
• The machine was designed for the specified kinds of use only. We strongly recommend not to operate a machine that was modified and not to use the machine in a manner it was not designed for.
• If you have any questions regarding the operation of this machine and the operating instructions do not give the required information, please contact your distributor.

GENERAL RULES FOR SAFE HANDLING OF MACHINERY

1. For your own safety, always read the operating instructions before starting the machine. Make yourself familiar with the machine, its operation and operating restrictions as well as with its specific hazards.
2. Keep safety guards in place and in proper working order.
3. Always connect any electrically operated machines equipped with a grounding-type mains plug to a grounding-type socket. If adapter plugs without earthing contact are used, a grounding-type connection on the machine must be carried out by all means. Never operate the machine without grounding-type connection (earthing).
4. Always remove any loose clamping levers or wrenches from the machine. Make it a habit to check that all loose operating elements have been removed before turning the machine on.
5. Keep the working area free from obstacles. Working areas and working surfaces blocked by obstacles will virtually provoke accidents.
6. Do not operate the machine in hazardous working environment. Do not operate power driven machinery in damp or wet rooms or expose them to rain. Always keep working surfaces and areas well lighted.
7. Keep children and visitors away from the machine. Make sure children and visitors keep a safe distance from the working area.
8. Safeguard the workshop and the working room against unauthorized access. Attach child-proof locks such as lockable latches, lockable main switches, etc.
9. Do not overload the machine. Machine performance and machine safety are enhanced when the machine is operated within the range of performance it was designed for.
10. Do not use any attachments for works they were not designed for.
11. Wear appropriate working clothes; avoid wearing loose clothes, gloves, scarves, rings, necklaces, bracelets or other jewelry. They might get caught in moving machine components. Wear shoes with anti-slip soles. Wear a working cap that completely covers long hair.
12. Always wear safety glasses. Observe the accident prevention regulations. Moreover, wear a dust mask for works with heavy dust contamination.
13. Safely clamp the workpieces. Always use a vise or clamps to hold the workpiece. It is safer than using your hands and both hands will be free to operate the machine.
14. Stability must be ensured. Always keep your body in balance and set the feet in a way that ensures stability.
15. Always keep the machine in good working order. Especially keep the tooling sharp and clean to ensure best performance. Observe the operating instructions for cleaning, lubricating and changing attachments.
16. Always disconnect the machine from the mains before performing maintenance work or replacing machine components such as saw blade, cu?ng tool, etc.
17. Use recommended accessories only. Observe instructions in the operating instructions. The use of improper accessories may be hazardous.
18. Avoid accidental start. Prior to the connection of the machine to the mains make sure the power switch is turned to “0” (OFF).
19. Never climb onto the machine. Severe injury may be caused if the machine tips over or if you touch the cutting tool.
20. Check for any damaged machine components. Before further operation of the machine, damaged guards or other parts should be repaired or replaced to ensure they can correctly perform their intended function.
21. Never leave the machine unattended during operation. Always turn off power supply. Do not leave the machine until it has come to a complete stop.
22. Never operate the machine under the influence of alcohol or drugs.
23. Before performing any work on the electrical system, on the drive motor, etc, make sure the machine has been disconnected from power supply.

Information on occupational safety and health

Machine transport

1. The maximum weight of the machine is 164 kg.
2. For machine transport, use appropriate means of transport.
3. The machine is much heavier at its head side so there is ?pping hazard during machine transport!

Working environment

1. Sufficient lighting and ventilation of the working room must be ensured.
2. To ensure work can be carried out safely, the lighting must have an illuminance of 300 LUX.

Sound level

1. During operation, the sound level of the machine is 70 dB.
2. Depending on the material, the sound level may be even higher when drilling. So wearing appropriate ear protection (e.g. ear plugs of muffs) is required.

Mains connection

1. The machines of the TFD-26115 type are supplied including 230V, 50Hz power cord and plug. Have the mains connection and any modifications thereof made by a qualified electrician in accordance with section 5.3 of the EN60204-1 standard.
2. The fuse used must have a minimum amperage of 10 A.
3. For the detailed electrical data, see the machine’s name plate and the wiring diagram attached to these operaiting instructions.
4. ATTENTION : Prior to any service or set-up work or repair, disconnect the machine from the mains (pull out the plug).
5. The yellow/green earth conductor is essential for the electrical safety. So make sure it is connected correctly.

ELECTRICAL SYSTEM

The wiring diagram (230 Volt ) that is also attached to the lower side of the motor cover contains the information required for the correct connection of the machine to the mains. Any modifications of the mains conneciton (plug) have to be carried out by a qualified electrician.

Wiring Diagram

Parts list of the electrical system

SPECIFICATIONS

• Drilling capacity mm 26 mm
• Spindle taper MT 3
• Swing 280 mm
• Spindle stroke 115 mm
• Speeds 150-2840 rpm
• Distance Spindle nose to table 690 mm
• Distance Spindle nose to base 1220 mm
• Spindle sleeve 62 mm
• Column diameter 92 mm
• Table size 428 x 475 mm
• Motor 0.75 kW
• Overall dimensions 1750x460x840 mm
• Weight 164 kg
  Noise test carried out in accordance with se n 1.7.42u of the Machinery Direc ve 2006/42/EG.
  When the drill press is operated under normal, uniform load, the sound level (IEC 651 – IEC 804) is below 70 dB. However, this sound level can increase for various materials difficult to machine so the opera g staff should wear ear protec

DESCRIPTION OF THE MACHINE

• With a PROMAC drill press, you have a universal machining center at your disposal which can be used for manifold metal cutting tasks that normally would require several machines. When using and maintaining the machine correctly, its safe functioning and its high machining accuracy will be guaranteed for many years to come.
• Do not put the machine into operation until having carefully read the operating instructions and until having deeply understood and having yourself familiarized with the operating procedures.
• For this purpose, the various machine functions should be tested out in dry run without starting the machine operation.

FEATURES

1. The specific design of the machine allows drilling with many different tools. The machine is equipped with stepped pulleys to change the spindle gear range.
2. The machine has been precisely manufactured and, for experienced operators, it opens up unlimited possibilities of use due to its high ease of handling.
3. Direct manual spindle stroke for the drilling process.
4. The large column provides the machine with a high rigidity and it guarantees a high accuracy.
5. The machine head is made of matured high-density gray cast and ensures long-term accuracy.

ASSEMBLY

Unpacking the machine
Take the machine components from the packing and check them in accordance with the following list

1. 16 mm drill chuck with key
2. Adapter MK3/B18
3. Handle knob with bars (3)
4. Riser handle
5. Locking handle
6. Locking handle
7. Handle knob
8. Screw with lock washer (3)
9. Allen key

Assemble the machine as shown in the figure.

1. Set the column onto the base (1) and fasten it using the screws and washers.
2. Mount the column flange (2) together with the inserted rack (3) on the column. Install the riser handle (4) and secure it with the screw. Observe the note.
3. Mount the ring (5) and secure it with the screws.
4. Mount the work table (6) on the flange (2).
5. Screw in the locking lever (7).
6. Set the head (8) onto the column and align it correctly with the base. Tighten the screws.
7. Install the feed levers (9).
8. Install chip guard (10).

Note for item 2
After having installed the flange, please remove the screw; it is only required to facilitate the assembly.

Main operating elements

1. Start pushbutton
2. Emergency stop switch
3. Stop pushbutton
4. Vee belt tensioner
5. Depth stop
6. Spindle feed handles
7. Riser handle for table
8. Drill chuck
9. Chip guard
10. Locking screw
11. Rotatable work table
12. Base

MACHINE INSTALLATION

The installation site should meet the following minimum prerequisites:

• Mains voltage and frequency comply with the specifications of the machine motor.
• Ambient temperature from -10°C to +50°C.
• Maximum relative humidity 90%.

Assembly of the machine

1. Lock the work table securely on the column.
2. Assemble the machine at a place where a uniform temperature is ensured. Make sure the installation site for the machine is not exposed to direct sunlight. Otherwise, warp and loss of accuracy may be caused.
3. The machine base has two slotted holes for the fastening screws. Before tightening the screws check that the work table is aligned in longitudinal and transverse directions with reference to the rotating spindle. Use a dial gauge with 1/1000 accuracy and insert it together with the spindle taper into the spindle to align the work table. For correct alignment, please insert shims of suitable thickness (to be determined with feeler gauge) between the mounting surface and the machine base.

Cleaning and lubrication of the new machine

• Prior to transport, the blank machine surfaces have been protected against corrosion using a high-viscosity grease. This grease must be removed completely before the machine is put into operation. For this purpose, use kerosene or cleaner’s naphtha.
  Note:

  • Do not use paint thinner or similar substances as these can destroy the machine paint.
  • Make sure solvents or greases cannot come into contact with rubber or plastic parts.

• After cleaning, apply an oil film to all blank parts; use PROMAC’s medium-viscosity oil, item No. 100385.

After cleaning, apply an oil film to all blank parts; use PROMAC’s medium- viscosity oil, item No. 100385.
PREPARATIONS FOR OPERATION
Prior to commissioning, check all machine components for correct condition and functioning. When observing the machine-specific safety precautions and the proper machine operation procedures, the specified machine precision will be guaranteed in the long run. Prior to commissioning, check all machine components for correct condition and functioning. When observing the machine- specific safety precautions and the proper machine operation procedures, the specified machine precision will be guaranteed in the long run.

COMMISSIONING

• Lubricate spindle and column with TOOL FRANCE oil, item No. 100385.
• Check that the surface of the work table is free form dust, chips and oil residues.
• Check that the tool is sharp and correctly clamped and that the workpiece has been mounted safely.
• Make sure that the spindle speed set is not too high and that the selected cutting feedrate matches the work to be performed.
• Make sure the required preparations for operation have all been taken prior to starting operation.

NOTE – prior to commissioning

• The vee belt has not been factory-tensioned to avoid any deformation. Prior to use, please tension them in accordance with the instructions on page 11.
• Prior to the first use, run in the machine for half an hour in idling mode and at a speed of approx. 1040 rpm.

AFTER DAILY OPERATION

• Turn off the machine and disconnect it from the mains.
• Unclamp the tool.
• Clean the machine and apply oil to blank parts, guideways and spindles.
• Cover the machine with a cloth to protect it against dust dust and dirt.

ADJUSTMENT OF THE WORK TABLE

• To raise or lower the work table, loosen the locking lever; the work table can now be lowered or raised along the column via the rack.
  When the table has reached the desired height, re-tighten the locking lever to avoid vibration.

• The work table can be rotated by 360° after the locking screw has been loosened. After adjustment to the correct angular position, re-tighten the locking screw.

ADJUSTMENTS FOR DRILLING

• Adjust the drilling depth using the depth stop.
• Drilling feed motion is now performed by rotating the star handle.

T SLOTS IN WORK TABLE AND BASE
To ensure safe work, the workpiece must always be safely clamped on the cross table using a suitable fixture. The work table is provided with 12 mm T slots. A comprehensive range of suitable fixtures is offered. Please see the TOOL FRANCE-metal working machines catalog.

Speed adjustment

The desired speed can be selected by changing the position of the vee belt according to the table stated below.

1. Turn off the machine.
2. Open the vee belt guard.
3. Loosen the set screw.
4. Slide the motor towards the machine head housing, to slacken the vee belt.
5. Position the vee belt in the desired groove of the pulleys.
6. Tension the vee belt by sliding the motor (approx. 1 cm slack).
7. Close the vee belt guard and start the machine.

Spindle speeds

MAINTENANCE

Below, please find the essential maintenance works that can be divided into daily, weekly, monthly and semiannual maintenance. Neglecting the regular maintenance will result in premature wear and poor performance of the machine.

Daily maintenance

• General cleaning of the machine by removing the chips.
• Cleaning of the spindle taper.
• Inspection of the tool for wear.
• Inspection of the safety guards for correct working order.

Weekly maintenance

• General, careful cleaning of the machine by removing the chips.
• Cleaning and lubrication of the spindle.
• Sharpening of the tool.
• Check the safety guards for correct working order and potential defects.

Monthly maintenance

• Re-tighten all screws.
• Check that all safety guards and devices are correctly mounted.

Maintenance of the vee belt

• For operation, the vee belt must have the correct tension to ensure that the motor force is optimally transferred to the tool. Pull out the power cord! Open the belt guard. Loosen the locking screw and shift the motor in the desired direction until the belt has the correct tension (approx. 10 mm slack).
• For vee belt replacement, loosen the locking screw, replace the vee belt and tension it as described above. Close the belt guard!

NON-ROUTINE MAINTENANCE

• Non-routing maintenance should be carried out by qualified maintenance staff. In any case, it is recommended to contact your machine distributor.
• The correct re-installation of the safety guards and devices is also considered as non-routine maintenance.

SHUTDOWN
If the drill press shall be taken out of service for an extended period it is recommended:

• to pull out the power plug.
• to clean the machine carefully and to protect it by taking preservation measures.
• to cover the machine with a tarpaulin if necessary.

DISPOSAL

General rules
For final machine teardown and scrapping, the type and composition of the materials to be disposed of should be taken into account. In detail, this means:

• Ferrous metals and cast iron, both of which consist solely of a metal that is regarded as a secondary raw material, must be handed over to iron works that are authorized to melt down the materials subject to the reimbursement of the individual constituents.
• Electrical parts including power cord and electronic components that are classified as material that can be disposed of by the municipal waste disposal service, can be handed over directly to the administration of the waste disposal service.
• As for the storage, transport and subsequent disposal of used mineral, synthetic and mixed oils as well as water-soluble oils and greases being considered as special waste, please contact the consortium for used oils.
  Remark: As the provisions and laws regarding waste disposal are permanently subject to changes and modifications, the user is advised to inform himself of the valid provisions concerning the teardown of machine tools that might deviate from the above-mentioned standards. In any case, the above-mentioned instructions are to be regarded as general instructions that have only guideline character.

Parts drawing

Environmental protection

Protect the environment.

• Your appliance contains valuable materials which can be recovered or recycled. Please leave it at a specialized institution.
• This symbol indicates separate collection for electrical and electronic equipment required under the WEEE Directive (Directive 2012/19/EC) and is effective only within the European Union.

Warranty

• TOOL FRANCE SAS guarantees that the supplied product(s) is/are free from material defects and manufacturing faults.
• This warranty does not cover any defects which are caused, either directly or indirectly, by incorrect use, carelessness, damage due to accidents, repairs or inadequate maintenance or cleaning as well as normal wear and tear.
• Further details on warranty (e.g. warranty period) can be found in the General T GTC) that are an integral part of the contract.
• These GTC may be viewed on the website of your dealer or sent to you upon request.
• TOOL FRANCE SAS reserves the right to make changes to the product and accessories at anytime

ABOUT COMPANY

• TOOL FRANCE SAS
• 9 Rue des Pyrénées, 91090 LISSES, France
• www.promac.fr

References

• Accueil Tool France Promac Tool France

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