Wolfspeed PRD-06995 CRD25DA12N-FMC 25 kW Three Phase Inverter User Guide
- June 13, 2024
- Wolfspeed
Table of Contents
PRD-06995 CRD25DA12N-FMC 25 kW Three Phase Inverter
Product Information
Product Name: CRD25DA12N-FMC 25 kW Three-Phase
Inverter
Manufacturer: Wolfspeed, Inc.
Model: CRD25DA12N-FMC 25 kW
User Guide: PRD-07560
Address: 4600 Silicon Drive Durham, NC 27703, USA
Languages: English, Mandarin, Japanese
Temperature Range: -40°C to 105°C
Website: https://forum.wolfspeed.com/
Product Usage Instructions
Caution: Please carefully review the following pages as
they contain important information regarding the hazards and safe
operating requirements related to the handling and use of this
board.
Please ensure that appropriate safety procedures are followed
when operating this board. Failure to do so may result in hazards
or improper functioning.
1. Introduction
The CRD25DA12N-FMC is a three-phase inverter with a block
diagram shown in Figure 1.
2. Design Features
The design features of the CRD25DA12N-FMC include:
-
Single CCB021M12FM3 (1200 V / 21 m) Wolfspeed WolfPACKTM
six-pack power module -
General purpose controller with customizable firmware
-
Integrated hall-effect current measurements
-
Integrated resolver circuitry for rotational position
feedback -
Isolated substrate temperature measurement
-
Isolated CAN communication for real-time monitoring and
adjustments -
Separate turn-on and turn-off gate resistors for switching loss
optimization -
DC bus and phase voltage measurement circuitry
-
Dedicated overcurrent detection hardware
-
Spare GPIO and ADC header pins for adding custom auxiliary
hardware -
Spare LEDs for customization during testing and evaluation
-
Controllable current amplifier for operating external
relays -
Detailed characterization of the thermal solution for improved
simulation predictions -
Integrated gate measurement connectors for easy system
troubleshooting and evaluation
Table 1 provides the ratings of the CRD25DA12N-FMC:
Symbol | Parameter | Min. | Typ. | Max. | Unit |
---|---|---|---|---|---|
POUT | Output Power | — | — | 25 | kW |
VDC | DC Bus Voltage | — | 800 | 1000 | V |
VAUX | Low-Power Auxiliary Voltage | 10.8 | 12 | 13.2 | V |
IAUX | Low-Power Auxiliary Current | — | — | 5 | A |
IOUT | Output Phase Current | — | — | 30 | A RMS |
fs | Switching Frequency | — | 20 | 100 | kHz |
2.1. Subsystem Functional Groups
The evaluation board consists of several subsystems, as
described in Table 2:
[Insert description of the subsystems here]
USER GUIDE PRD-07560
CRD25DA12N-FMC 25 kW Three-Phase Inverter
CRD25DA12N-FMC 25 kW CRD25DA12N-FMC 25 kW
User Guide Wolfspeed Power Applications
Wolfspeed, Inc. 4600 Silicon Drive Durham, NC 27703, USA
4600 Silicon Drive Durham, NC 27703, USA
4600 Silicon Drive Durham, NC 27703, USA
This document is prepared as a user guide to install and operate Wolfspeed® evaluation hardware.
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the Wolfstreak logo are registered trademarks and Wolfspeed 1 WolfPACKTM and the Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products, and company names are the property of their respective owners and do not imply specific product and/or vendor endorsement, sponsorship, or association.
All parts of this application note are provided in English, and the Cautions
are provided in English, Mandarin, and Japanese. If the end user of this board
is not fluent in any of these languages, it is your responsibility to ensure
that they understand the terms and conditions described in this document,
including without limitation the hazards of and safe operating conditions for
this board.
“”
Note: This Wolfspeed-designed evaluation hardware for Wolfspeed® components is
a fragile, high-voltage, hightemperature power electronics system that is
meant to be used as an evaluation tool in a lab setting and to be handled and
operated by highly qualified technicians or engineers. When this hardware is
not in use, it should be stored in an area that has a storage temperature
ranging from -40° Celsius to 105° Celsius. If this hardware is transported, to
avoid any damage to electronic components, special care should be taken during
transportation to avoid damaging the board or its fragile components and the
board should be transported carefully in an electrostatic discharge (ESD) bag,
or with ESD or shorting protection that is the same as, or similar to, the
protection that is or would be used by Wolfspeed when shipping this hardware.
Please contact Wolfspeed at https://forum.wolfspeed.com/ if you have any
questions about the protection of this hardware during transportation. The
hardware does not contain any hazardous substances, is not designed to meet
any industrial, technical, or safety standards or classifications, and is not
a production-qualified assembly.
Wolfspeed -40oC~105oC https://forum.wolfspeed.com/
-40105 ESD https://forum.wolfspeed.com/
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User
Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 2 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
CAUTION PLEASE CAREFULLY REVIEW THE FOLLOWING PAGES, AS THEY CONTAIN IMPORTANT INFORMATION REGARDING THE HAZARDS AND SAFE OPERATING REQUIREMENTS RELATED TO THE HANDLING AND USE OF THIS BOARD.
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the Wolfstreak logo are registered trademarks and Wolfspeed 3 WolfPACKTM and the Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products, and company names are the property of their respective owners and do not imply specific product and/or vendor endorsement, sponsorship, or association.
CAUTION
DO NOT TOUCH THE BOARD WHEN IT IS ENERGIZED AND ALLOW THE BULK CAPACITORS TO
COMPLETELY DISCHARGE PRIOR TO HANDLING THE BOARD. THERE CAN BE VERY HIGH
VOLTAGES PRESENT ON THIS EVALUATION BOARD WHEN CONNECTED TO AN ELECTRICAL
SOURCE, AND SOME COMPONENTS ON THIS BOARD CAN REACH TEMPERATURES ABOVE 50°
CELSIUS. FURTHER, THESE CONDITIONS WILL CONTINUE FOR A SHORT TIME AFTER THE
ELECTRICAL SOURCE IS DISCONNECTED UNTIL THE BULK CAPACITORS ARE FULLY
DISCHARGED.
Please ensure that appropriate safety procedures are followed when operating
this board, as any of the following can occur if you handle or use this board
without following proper safety precautions:
Death Serious injury Electrocution Electrical shock Electrical burns Severe
heat burns You must read this document in its entirety before operating this
board. It is not necessary for you to touch the board while it is energized.
All test and measurement probes or attachments must be attached before the
board is energized. You must never leave this board unattended or handle it
when energized, and you must always ensure that all bulk capacitors have
completely discharged prior to handling the board. Do not change the devices
to be tested until the board is disconnected from the electrical source and
the bulk capacitors have fully discharged.
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User
Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 4 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
50
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User
Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 5 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
50 :
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User
Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 6 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
CONTENTS
1. INTRODUCTION………………………………………………………………………………………………………………………..8 2. DESIGN
FEATURES ……………………………………………………………………………………………………………………9
2.1. Key System Specifications ………………………………………………………………………………………………..9 2.2.
Subsystem Functional Groups…………………………………………………………………………………………10 2.3. I/O
Pinout………………………………………………………………………………………………………………………12 3. SYSTEM DESCRIPTION
…………………………………………………………………………………………………………….19 3.1. Power
Stage…………………………………………………………………………………………………………………..20 3.2. Gate Drivers
…………………………………………………………………………………………………………………..23 3.3. Current Sensing
……………………………………………………………………………………………………………..25 3.4. Voltage Sensing
……………………………………………………………………………………………………………..27 3.5.
NTC……………………………………………………………………………………………………………………………….29 3.6. Position Sensing
…………………………………………………………………………………………………………….29 3.7. Additional Circuitry
………………………………………………………………………………………………………..31 3.8.
Controller………………………………………………………………………………………………………………………33 4. MECHANICAL
ASSEMBLY………………………………………………………………………………………………………….37
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User
Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 7 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
1. INTRODUCTION
This user guide provides an overview of Wolfspeed’s CRD25DA12N-FMC 25 kW
three-phase inverter reference design including key system specifications,
sub-system functional descriptions, performance test data, and mechanical
assembly. The CRD25DA12N-FMC design was developed to provide power electronics
engineers with a hardware evaluation platform and reference design files to
support early design-in activities of the Wolfspeed WolfPACKTM baseplate-less
power module platform. In conjunction with this user guide, the complete suite
of reference design files including schematics, PCB layout, Gerber files, BOM,
and 3D CAD files are available for download from the CRD25DA12N-FMC landing
page on Wolfspeed’s website. The CRD25DA12N-FMC is a complete, easy-to-use,
flexible power stage designed around the CCB021M12FM3 (1200 V / 21 m)
Wolfspeed WolfPACKTM six-pack power module. As demonstrated in the block
diagram below, this design intends to provide everything needed to quickly
evaluate performance out of the box while also providing the resources to
expand its capabilities to suit target end-application needs. To this end,
included on this single-PCB solution is DC bus capacitance with low-inductance
power planes, gate drivers, current and voltage sensing, thermal management,
and various control peripherals. By default, the CRD25DA12N-FMC is designed to
be evaluated as a simple three-phase inverter topology, but the flexibility of
the generic power stage makes it simple to adapt to other applications. As
such, the design is ideal for evaluating or scaling up to higher power levels
in industrial motor drives, power supplies, and renewable energy applications,
or as the bi-directional active front end (AFE) stage for off-board electric
vehicle (EV) fast charging.
Figure 1: CRD25DA12N-FMC Block Diagram
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User
Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 8 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
2. DESIGN FEATURES
This section highlights the design features of the CRD25DA12N-FMC design
including key system specifications, a description of the various functional
circuit groups, and a general I/O pinout definition.
2.1. Key System Specifications
·
Single CCB021M12FM3 (1200 V / 21 m) Wolfspeed WolfPACKTM six-pack power module
·
General purpose controller with customizable firmware
·
Integrated hall-effect current measurements
·
Integrated resolver circuitry for rotational position feedback
·
Isolated substrate temperature measurement
·
Isolated CAN communication for real-time monitoring and adjustments
·
Separate turn-on and turn-off gate resistors for switching loss optimization
·
DC bus and phase voltage measurement circuitry
·
Dedicated overcurrent detection hardware
·
Spare GPIO and ADC header pins for adding custom auxiliary hardware
·
Spare LEDs for customization during testing and evaluation
·
Controllable current amplifier for operating external relays
·
Detailed characterization of the thermal solution for improved simulation predictions
·
Integrated gate measurement connectors for easy system troubleshooting and evaluation
Table 1: CRD25DA12N-FMC Ratings
Symbol
Parameter
POUT Output Power
VDC
DC Bus Voltage
VAUX Low-Power Auxiliary Voltage
IAUX
Low-Power Auxiliary Current
IOUT
Output Phase Current
fs
Switching Frequency
Min. — — 10.8 — — —
Typ. — 800 12 — — 20
Max. 25 1000 13.2 5 30 100
Unit kW
V
A ARMS kHz
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the Wolfstreak logo are registered trademarks and Wolfspeed 9 WolfPACKTM and the Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products, and company names are the property of their respective owners and do not imply specific product and/or vendor endorsement, sponsorship, or association.
2.2. Subsystem Functional Groups
The figures below show the system blocks that makeup the evaluation board from
a top-side perspective and a side view. Table 2 describes each labelled
subsystem.
Figure 2: CRD25DA12N-FMC Top View
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User
Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 10 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
Figure 3: CRD25DA12N-FMC Side View Table 2: Subsystem Functional Group
Descriptions
Label Description A Input DC Voltage Terminals B MOSFET Gate Drivers C Gate
Measurements D Current Sensors E Output AC Voltage Terminals F Phase Voltage
Feedback G Isolated NTC Circuit
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User
Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 11 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
Label Description
H Control Card
I
Isolated CAN
J Spare ADCs and GPIOs
K Fan Power
L Relay Control
M Encoder Feedback
N +12V Input Power
O Bulk DC-Link Capacitor
P Aluminum Heatsink
Q Wolfspeed CCB032M12FM3 SiC 1.2kV Six-Pack Module
2.3. I/O Pinout
The design features a variety of ports for connecting external sensors,
controlling external hardware, and communicating directly with the onboard
controller. Each of these interfaces will be discussed in the later sections
of this document. This section provides a quick reference to the pinouts of
the various ports.
Aux Power Connector Pinout
The controller and auxiliary low-voltage hardware are powered from an external
+12V supply. The power is applied through a CUI Devices PJ-102AH barrel
connector with the pinout shown in. The recommended mating connector is CUI
Devices PP3-002A.
2 1
Figure 4: J20 Input Power Connector Pin Numbers
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User
Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 12 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
Table 3: J20 Input Power Connector Pinout
Pin # 1 2
Name +12V GND
Type Power Power
Description +12V Power
Ground
High Power Terminals
The high-power input DC bus and output phase connections are made through
Würth Elektronik 7460307 terminals. These terminals include internal M4
threads to support mounting high-power wires or bus bars directly to the
terminals with M4 screws.
Voltage Feedback Connector Pinout
The voltage feedback uses a Phoenix Contact 1755778 connector with the pinout
shown below. The recommended mating connector is either Phoenix Contact
1792799 or Phoenix Contact 1757051, depending on the desired orientation of
the wires. Using Phoenix Contact 1792799 results in wires that are parallel
with the circuit board, and using Phoenix Contact 1757051 results in wires
that are perpendicular to the circuit board.
654321
Figure 5: J1 Voltage Feedback Connector Pin Numbers Table 4: J1 Voltage Feedback Connector Pinout
Pin # 1 2 3 4 5 6
Name U+ UV+ VW+ W-
Type
Description
Analog (I) Positive Differential Phase U Voltage Feedback
Analog (I) Negative Differential Phase U Voltage Feedback
Analog (I) Positive Differential Phase V Voltage Feedback
Analog (I) Negative Differential Phase V Voltage Feedback
Analog (I) Positive Differential Phase W Voltage Feedback
Analog (I) Negative Differential Phase W Voltage Feedback
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the Wolfstreak logo are registered trademarks and Wolfspeed 13 WolfPACKTM and the Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products, and company names are the property of their respective owners and do not imply specific product and/or vendor endorsement, sponsorship, or association.
CAN Port Pinout
The isolated CAN port is a standard male DB9 connector (Amphenol
L717SDE09PA4CH4RC309) with the pinout shown in below. This CAN port can be
mated with any standard DB9 female connector.
1
5
6
9
Figure 6: J4 CAN Port Pin Numbers Table 5: J4 CAN Port Pinout
Pin # 1 2 3 4 5 6 7 8 9
Name NC0 CAN_L VNC1 SHLD O(V-) CAN_H NC2 V+
Type —
Digital (I/O) Power — Power —
Digital (I/O) —
Power
Description No Connect Isolated CAN Low Isolated Ground No Connect Isolated Ground No Connect Isolated CAN High No Connect Isolated +5V Power
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the Wolfstreak logo are registered trademarks and Wolfspeed 14 WolfPACKTM and the Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products, and company names are the property of their respective owners and do not imply specific product and/or vendor endorsement, sponsorship, or association.
Resolver Connector Pinout
The design includes circuitry to attach a resolver for mechanical position
feedback. The connector is Würth Elektronik 61200621621 with the pinout shown
below. Although any 0.1 in (2.54 mm) female header connector can be used to
attach the resolver, it is recommended to use a connector with a matching
shroud to ensure proper orientation when attaching the resolver.
2
6
1
5
Figure 7: J16 Resolver Connector Pin Numbers Table 6: J16 Resolver Connector Pinout
Pin # 1 2 3 4 5 6
Name EXC_P EXC_N SIN_P SIN_N COS_P COS_N
Type
Description
Digital (O) Positive Differential Resolver Excitation Signal
Digital (O) Negative Differential Resolver Excitation Signal
Analog (I) Positive Differential Signal Resolver Sine Feedback
Analog (I) Negative Differential Signal Resolver Sine Feedback
Analog (I) Positive Differential Signal Resolver Cosine Feedback
Analog (I) Negative Differential Signal Resolver Cosine Feedback
Relay Connector Pinout
The design includes circuitry to drive external relays. The connectors for
these relays are Phoenix Contact 1755778 with the pinout shown below. The
recommended mating connector is either Phoenix Contact 1792757 or Phoenix
Contact 1754449, depending on the desired orientation of the wires. Using
Phoenix Contact 1792757 results in wires that are parallel with the circuit
board, and using Phoenix Contact 1754449 results in wires that are
perpendicular to the circuit board.
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the Wolfstreak logo are registered trademarks and Wolfspeed 15 WolfPACKTM and the Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products, and company names are the property of their respective owners and do not imply specific product and/or vendor endorsement, sponsorship, or association.
1 21 2
Figure 8: J11 and J15 Relay Connector Pin Numbers Table 7: J11 and J15 Relay Connector Pinout
Pin # 1 2
Name +12V GND
Type Power Power
Description +12V Power Controlled Ground
Spare Connector Pinout
The design includes spare input/output pins which are connected directly to
the controller following the pinout shown below. The connector part number is
Würth Elektronik 61301221121. The headers use standard 0.1 in (2.54 mm)
spacing between the pins, so any female header pins with this spacing can be
used for mating.
12
11 12
Figure 9: J8 Spare Connector Pin Numbers
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User
Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 16 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
Table 8: J8 Spare Connector Pinout
Pin # 1 2 3 4 5 6 7 8 9 10 11 12
Name +3.3V +5V GND GND A14 C14 GPIO35 GPIO44 GPIO54 GPIO55 GND +12V
Type
Description
Power +3.3V Power
Power +5V Power
Power Ground
Power Ground
Analog (I) Connected to Controller Analog A14
Analog (I) Connected to Controller Analog C14
Digital (I/O) Connected to Controller GPIO35
Digital (I/O) Connected to Controller GPIO44
Digital (I/O) Connected to Controller GPIO54
Digital (I/O) Connected to Controller GPIO55
Power Ground
Power +12V Power
Metrology
This design includes a variety of test points and probe connection points to
measure various signals on the board in order to evaluate the design and test
various control schemes.
To measure the gate signals, each of the six MOSFETs are connected to a
dedicated MMCX connector, which are connected across the MOSFET gate and
source terminals. These measurements use Molex 0734151471 connectors and are
in the locations shown below. These are standard MMCX connectors intended to
be monitored directly with an oscilloscope probe. Notably, during system
operation, the gate measurements can float at the full bus voltage. Therefore,
the gate measurements should not be monitored using single-ended oscilloscope
probes due to the safety risks of high-voltage potentials being applied to the
oscilloscope reference. It is recommended to perform these gate measurements
with high-isolation probes such as the Tektronix IsoVu series of probes.
The design also includes several through-hole test points to measure the high-
power connections and the lowpower voltage rails. These test points are in the
physical locations indicated in the figure below and are connected to the
signals described in Table 9. The test points can be used to perform a variety
of measurements such as measuring the output phase voltages, the DC-bus
voltage, and/or the auxiliary power rails.
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the Wolfstreak logo are registered trademarks and Wolfspeed 17 WolfPACKTM and the Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products, and company names are the property of their respective owners and do not imply specific product and/or vendor endorsement, sponsorship, or association.
TP1
TP2
TP3
TP4
J5
J6
J7
GATE1 GATE3 GATE5
U-HIGH V-HIGH W-HIGH
J12 GATE2 U-LOW
J13 GATE4 V-LOW
J14 GATE6 W-LOW
TP10
TP11
TP12
TP8 TP9 TP13
TP5 TP6 TP7 TP14 TP15
Figure 10: Gate and Test Point Measurement Locations Table 9: Test Point Descriptions
Ref Designator TP1 TP2 TP3 TP4
Signal DC+ DC+ DCDC-
Color
Description
Red Positive DC-Link Voltage
Red Positive DC-Link Voltage
Black Negative DC-Link Voltage
Black Negative DC-Link Voltage
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the Wolfstreak logo are registered trademarks and Wolfspeed 18 WolfPACKTM and the Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products, and company names are the property of their respective owners and do not imply specific product and/or vendor endorsement, sponsorship, or association.
TP5 TP6 TP7 TP8 TP9 TP10 TP11 TP12 TP13 TP14 TP15
+3.3V +5V GND +15V -15V U_OUT V_OUT W_OUT GND +12V GND
Red +3.3V Power Red +5V Power Black Ground Red +15V Power Red -15V Power White U Phase White V Phase White W Phase Black Ground Red +12V Power Black Ground
3. SYSTEM DESCRIPTION
CAUTION
IT IS NOT NECESSARY FOR YOU TO TOUCH THE BOARD WHILE IT IS ENERGIZED. WHEN
DEVICES ARE BEING ATTACHED FOR TESTING, THE BOARD MUST BE DISCONNECTED FROM
THE ELECTRICAL SOURCE AND ALL BULK CAPACITORS MUCH BE FULLY DISCHARGED.
SOME COMPONENTS ON THE BOARD REACH TEMPERATURES ABOVE 50 CELSIUS. THESE
CONDITIONS WILL CONTINUE AFTER THE ELECTRICAL SOURCE IS DISCONNECTED UNTIL THE
BULK CAPACITORS ARE FULLY DISCHARGED. DO NOT TOUCH THE BOARD WHEN IT IS
ENERGIZED AND ALLOW THE BULK CAPACITORS TO COMPLETELY DISCHARGE PRIOR TO
HANDLING THE BOARD.
PLEASE ENSURE THAT APPROPRIATE SAFETY PROCEDURES ARE FOLLOWED WHEN OPERATING
THIS BOARD AS SERIOUS INJURY, INCLUDING DEATH BY ELECTROCUTION OR SERIOUS
INJURY BY ELECTRICAL SHOCK OR ELECTRICAL BURNS, CAN OCCUR IF YOU DO NOT FOLLOW
PROPER SAFETY PRECAUTIONS.
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User
Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 19 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
50
50
3.1. Power Stage
The power stage of this design uses three 65 F low-inductance capacitors in
parallel to form a total of 195 F of DC-link capacitance. The capacitors used
are KEMET C4AQQEW5650A3BJ film capacitors with a voltage rating of 1.1 kV.
They are charged through the input DC terminals and connect directly to the
DC+ and DC- terminals of the power module using low-inductance copper pours.
The DC-link capacitor circuitry and the connections to the power module are
shown in the figures below. The printed circuit board used in this design
features interleaved DC+ and DC- copper layers to increase the flux
cancellation between layers and reduce the inductance between the capacitors
and the power module input pins. The interleaved layers are indicated in the
stack-up shown in Table 10, which shows the signals/planes on each circuit
board layer in the area around the DC bus.
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Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
Figure 11: DC Bus Circuitry
Figure 12: Wolfspeed CCB021M12FM3 Power Module Circuit Connections
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Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 21 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
Table 10: DC Bus Printed Circuit Board Layer Stack-up
Layer # 1 2 3 4 5 6
Primary Signals Gate Source DCDC+ DCDC+
To ensure that the system is stored at a safe touch potential, the design includes bleed resistors which discharge the bus to less than 50 V in under 3 minutes when input voltage is removed from the system. These resistors are connected to the DC bus at all times to ensure the bus is always depleted after system shut down. The circuit bleed resistors are shown below.
Figure 13: Bleed Resistors Connected to DC Bus
The output of each phase is independently measured with a hall-effect current
transducer between the power module and the output power terminals of the PCB,
as shown below. These connections feature wide copper pours to minimize
inductance and maximize ampacity. These measurements provide feedback to the
controller for detecting overcurrent events and for close-loop system control.
These sensors and the corresponding measurement circuitry are discussed in
more detail in the Current Sensing section of this document.
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Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
Figure 14: Output Hall-Effect Sensor Power Connections
3.2. Gate Drivers
Each of the MOSFET switch positions is driven with a dedicated power supply
and gate driver integrated circuit (IC), both of which have continuous
isolation barriers of over 2 kV. The circuit for one switch position is shown
in the figure below. To prevent undesired coupling, there is an isolation gap
between the controller signals and the high-voltage MOSFET connections. No
copper crosses this isolation barrier, and the only components which cross the
barrier are the isolated power supplies and gate driver ICs. The power
supplies generate the isolated +15 V and -3 V rails required to properly bias
the MOSFET gates and enough power to drive the MOSFETs at high switching
frequencies.
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Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 23 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
Figure 15: Gate Driver Circuit for One MOSFET Switch Position
For the gate driver IC, the design uses the Texas Instruments UCC5350SBD
isolated gate driver, which has a sink/source drive strength of ±5 A. The
selected gate driver IC includes a split output capable of sinking/sourcing
current through separate turn-on and turn-off gate resistor. The split output
allows users to independently optimize the turn-on and turn-off switching
losses and edge rates. In traditional single output circuits, the same gate
resistor must be used for both transition states, which could result in
increased switching losses. By default, this design employs a 0.91 turn-on
resistor and a 0 turn-off resistor, though these values can easily be changed
by a user to reach the desired performance targets. The gate driver circuit
includes input signal interlocks which prevent the IC from turning on when the
high-side and low-side switch positions are simultaneously commanded on. This
feature enables users to confidently evaluate prototype control software
without the risk of shoot-through due to command errors from the controller.
The gate driver IC also includes other built-in functionalities such as
undervoltage lockout, low propagation delay, and high common-mode transient
immunity. Some of the general specifications of the gate driver used in this
design are shown in Table 11, and more details about the built-in features of
the gate driver IC can be found in the Texas Instruments UCC5350SBD datasheet.
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Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 24 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
Table 11: Gate Driver Operating Parameters
Symbol
Parameter
Min.
Typ.
Max.
Unit
PDRIVE
Power Per Gate Driver1
—
—
1.7
W
IO
Output Peak Current (TA = 25 °C)
—
—
±5
A
VGATE,HIGH VGATE,LOW
High Level Output Voltage Low Level Output Voltage
—
15
—
V
—
-3
—
RG(EXT)-ON
External Turn-On Resistance
—
0.91
—
RG(EXT)-OFF
External Turn-Off Resistance
—
0
—
1 The gate driver power supply can be populated with Murata Power Solutions Inc. MGJ2D121503SC or with RECOM R12P21503D. This rating is the worse-case value of the two options.
3.3. Current Sensing
Each phase output of this design is directly measured using LEM LAH 50-P
closed-loop hall-effect transducers capable of measuring up to 50 ARMS with a
rated bandwidth of 200 kHz. These sensors can be employed for custom closed-
loop control schemes and/or overcurrent protection. The LEM LAH 50-P
transducer has an insulation voltage rating of 1000 V between the primary and
secondary circuits, enabling this sensor to be employed without requiring
additional isolation. These sensors output a proportional current rather than
a proportional voltage since an output current signal has improved immunity
against electrical noise. Additionally, compared to open-loop transducers,
closed-loop transducers are favored due to their higher accuracy and lower
temperature drift. The maximum output phase current of this design is 30 ARMS
which is safely within the operating range of the selected sensors. In order
to drive these hall-effect sensors, this design includes bipolar ±15 V power
rails which power the sensors. The power connections for one of the hall-
effect transducers are shown below.
Figure 16: Hall-Effect Transducer Power Connections
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Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
The current signal output from the hall-effect transducers is converted to a
voltage, filtered, and scaled before being sensed with dedicated analog-to-
digital converter (ADC) inputs on the controller. The voltage conditioning for
the current sensors is shown in the figures below.
Figure 17: Current Measurement Conversion to Voltage and Filtering
Figure 18: Current Measurement Conditioning In additional to the ADC
measurements, the filtered current signals are also connected directly to
comparators for detecting overcurrent events (both positive and negative
magnitude currents). This circuitry enables users to shut the system down if
the system enters an unsafe or undesired operating condition. Notably, the
overcurrent detection could instead be employed using the controller ADC
measurements. These hardwaredefined overcurrent circuits enable users to
evaluate alternative approaches when computing power and/or available input
pins are limited. An example of the overcurrent detection circuit for one
phase is shown below. The overcurrent trip limits can be adjusted by varying
the reference resistors, R66, R67, R71, and R73 shown in the reference voltage
circuit below.
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Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 26 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
Figure 19: Overcurrent Detection Circuit
Figure 20: Overcurrent Trip References
3.4. Voltage Sensing
The design includes the built-in hardware necessary to perform differential
voltage measurements of the DC bus. These connections are included on the
circuit by default, so users do not need to add any hardware connections for
this functionality. In many configurations, this DC bus measurement can be
paired with the phase current measurements to operate the design in closed-
loop mode. The DC voltage conditioning circuit is shown below.
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Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 27 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
Figure 21: Differential DC Voltage Conditioning For control schemes where
phase voltages are required, the design also includes the hardware necessary
to perform differential voltage measurements of the output signals. These
differential inputs can be placed close to the target load and can measure the
output voltage as line-to-line or line-to-neutral. These measurements have
multiple target use cases depending on the application. For example, these
measurements can be used to directly monitor the voltages applied to the
terminals of a motor. Alternatively, the feedback voltage signals could be
used to measure input line voltages if this design is utilized as a building
block for an active front end (AFE). These phase voltage measurements are not
required in many control schemes but are included for users who want to
evaluate control schemes which require them. The voltage conditioning circuit
for one phase is shown below.
Figure 22: Differential Phase Voltage Conditioning
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Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 28 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
3.5. NTC
The CCB021M12FM3 power module used in this design includes a negative
temperature coefficient (NTC) sensor for monitoring the substrate temperature
inside the module. While this temperature is not the junction temperature of
the MOSFETs, this measurement can be employed to estimate the device
temperatures and detect problematic operating conditions. This design has
provisions to directly measure the power module NTC. The circuit converts the
voltage to a digital 50 kHz pulse-width modulated (PWM) signal with varying
duty cycle. The PWM signal is processed through a digital isolator and the
output signal can be directly measured by the controller. The duty cycle
varies depending on the measured NTC temperature and follows
= -(4.26587 × 10-4)3 + 0.06070832 – 4.24309 + 216.674 where is the measured
duty cycle [0-100] and is the calculated temperature [°C]. This relationship
was fit to experimental data. The NTC circuit used in this design is shown
below.
Figure 23: NTC Measuring Circuit
3.6. Position Sensing
This design includes provisions for measuring the mechanical position of a
motor or other rotating device through a resolver sensor. The resolver is a
common position measuring technique due to its few electrical components which
enables operation in high vibration environments. To operate a resolver, an
excitation sinusoidal signal is sent to the resolver and the resolver sensor
returns the cosine and sine signals related to the sensor position. For the
excitation signal in this design, the controller generates a PWM signal which
is converted with on-board hardware to a sinewave and amplified. These
excitation circuits are shown below.
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Wolfstreak logo are registered trademarks and Wolfspeed 29 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
Figure 24: Resolver PWM to Sinewave
Figure 25: Resolver Excitation Amplifier
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Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
The sine and cosine differential feedback signals from the resolver are
conditioned through an operational amplifier circuit to filter them and to
center the signals at 1.5V rather than 0V. With this adjustment, the signals
can be measured directly with the ADCs of the +3.3V controller. The
conditioning circuit for the sine feedback is shown in below.
Figure 26: Resovler Sine Signal Conditioning
3.7. Additional Circuitry
The circuit includes several provisions for customization by a user to fit
specific application needs. Along with the ability for swapping the controller
and loading firmware off the board, this circuit includes hardware connections
for attaching additional sensors and equipment based on customization needs.
First, this circuit includes three LEDs with no predefined functionality. The
three LEDs vary in color (green, yellow, red) allowing users to add custom
warnings or feedback during system initialization and testing. These LEDs are
shown below.
Figure 27: Customizable LEDs
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Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 31 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
Second, this design includes exposed header pins which connect to multiple
analog-to-digital converter (ADC) pins and general-purpose input/output (GPIO)
pins of the controller. Similar to the LEDs, these pins do not serve an
inherent function and instead serve to provide users with easy access to
controller pins and therefore to customization opportunities. By default, each
signal is connected to a 0 resistor and a not populated filter capacitor.
Depending on the application, various resistor and capacitor sizes can be
soldered to introduce a hardware-level filter. The spare connector headers
also include a direct link to the three power rails on the circuit board
(+3.3V, +5V, and +12V) and multiple ground connections so users can power a
variety of external circuits or sensors. The circuit for these connections is
shown below.
Figure 28: Spare ADCs, GPIOs, and Power Rail Connections Third, the circuit
board supports operating two external +12V relays for applications such as
incorporating the circuit into an overall larger fault detection setup. For
example, the circuit can drive relays can be used in series with a fault
circuit or emergency shutdown equipment so a fault can be triggered in a
higher-level system. Alternatively, the circuit can drive relays to operate
higher-power equipment such as charge/discharge relays or in-rush current
limiting equipment. Although the circuit was intended to drive relays, these
connections can be used to drive any higher current equipment. Each relay
connection is attached to a freewheeling diode and a low-side controlled
transistor capable of operating up to 8A. However, this current is primarily
limited by the input +12V power connector which is pin limited to 5A for the
entire +12V rail, assuming that a suitable input power supply is used to power
the circuit. If high currents are required for the external relay circuit, it
is recommended to power those with another power source (other than this
circuit board) and simply use these outputs to control the circuit. These
relay driving circuits are designed to be general in nature and thus their
purpose can be customized based on specific application needs. The relay
driving circuit is shown below.
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Wolfstreak logo are registered trademarks and Wolfspeed 32 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
Figure 29: Relay Driving Circuit
3.8. Controller
The controller connector is Samtec HSEC8-160-01-L-DV-A-BL with the pinout
shown below. The system has been tested with the Texas Instruments
TMDSCNCD280039C controller. However, any controller with equivalent pinout
could be utilized.
119
1
120
2
Figure 30: U5 Controller Connector Pin Numbers
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Table 12: U5 Controller Connector Pinout
Name
Type Description
Description Type
Name #
1
NC
—
No Connect
No Connect
—
NC
2
3
NC
—
No Connect
No Connect
—
NC
4
5
NC
—
No Connect
No Connect
—
NC
6
7
GND_0
Power
Ground
9
VU_MEAS
Analog (I)
U Differential Voltage Meas.
11
VV_MEAS
Analog (I)
V Differential Voltage Meas.
13 GND_2
Power
Ground
No Connect Ground
No Connect No Connect
— Power
— —
NC
8
GND_1 10
NC
12
NC
14
15
NC
—
No Connect
17
VW_MEAS
Analog (I)
W Differential Voltage Meas.
19 GND_4
Power
Ground
21
VDC_MEAS
Analog (I)
DC Differential Voltage Meas.
23
NC
—
No Connect
Ground No Connect No Connect
Ground No Connect
Power — —
Power —
GND_3 16
NC
18
NC
20
GND_5 22
NC
24
25
NC
—
No Connect
No Connect
—
NC
26
27
NC
—
No Connect
No Connect
—
NC
28
29 GND_6
Power
Ground
Resolver Sine Feedback
Analog (I)
SIN
30
31
NC
—
No Connect
No Connect
—
NC
32
33 IU_MEAS Analog (1) U Current Meas.
Resolver Cosine Feedback
Analog (I)
COS
34
Spare
35 GND_7
Power
Ground
Controller Analog (I)
A14
36
Analog Input
37 IV_MEAS Analog (I) V Current Meas.
Ground
Power
GND_8 38
Spare
39 IW_MEAS Analog (I) W Current Meas.
Controller Analog (I)
C40
40
Analog Input
41
NC
—
No Connect
No Connect
—
NC
42
43
NC
—
No Connect
No Connect
—
NC
44
45
NC
—
No Connect
Ground
Power
GND_9 46
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Name
Type Description
47 GND_10
Power
Ground
49
U_HS_PWM
Digital (O)
High-Side Phase U PWM Control
51
U_LS_PWM
Digital (O)
High-Side Phase U PWM Control
53
V_HS_PWM
Digital (O)
High-Side Phase V PWM Control
55
V_LS_PWM
Digital (O)
Low-Side Phase V PWM Control
Description Type
Name #
+5V Power
Power
5V_0
48
High-Side Phase W PWM Control
Digital (O)
W_HS_PWM
50
Low-Side Phase W PWM Control
Digital (O)
W_LS_PWM
52
No Connect
—
NC
54
No Connect
—
NC
56
57
NTC_ISO
Digital (I)
Temperature PWM Meas.
59
NC
—
No Connect
61
NC
—
No Connect
63
NC
—
No Connect
65 GND_11
67
NC
69
NC
71
NC
Power — — —
Ground No Connect No Connect No Connect
73
NC
—
No Connect
75
NC
—
No Connect
77
NC
—
No Connect
79
U_HI_OC
Digital (I)
Phase U High Overcurrent
81
U_LO_OC
Digital (I)
Phase U Low Overcurrent
83 GND_12
Power
Ground
85
NC
87 CAN_RX
—
Digital (I/O)
No Connect
Non-isolated CAN RX
89
NC
—
No Connect
91
V_HI_OC
Digital (I)
Phase V High Overcurrent
No Connect
—
NC
58
No Connect
—
NC
60
No Connect
—
NC
62
Resolver Excitation PWM
Digital (O)
RSLV_PWM
64
No Connect
—
NC
66
No Connect
—
NC
68
No Connect
—
NC
70
No Connect
—
NC
72
Gate Driver Disable
Digital (O)
GD_DIS
74
No Connect
—
NC
76
No Connect
—
NC
78
No Connect
—
NC
80
No Connect
+5V Power
No Connect Non-Isolated
CAN TX Spare Controller GPIO Spare Controller GPIO
—
Power
— Digital (I/O) Digital (I/O) Digital (I/O)
NC
82
5V_1
84
NC
86
CAN_TX 88
GPIO35 90
GPIO44 92
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Name 93 V_LO_OC
95 LED_Y
97 GND_13 99 W_HI_OC
101 W_LO_OC
103 NC 105 NC 107 NC 109 NC 111 GND_111 113 NC 115 NC 117 NC 119 NC
Type Digital (I)
Digital (O) Power
Description
Phase V Low Overcurrent Yellow LED Control Ground
Digital (I) Digital (I) —
Phase W High Overcurrent Phase W Low Overcurrent No Connect
—
No Connect
—
No Connect
—
No Connect
Power
Ground
—
No Connect
—
No Connect
—
No Connect
—
No Connect
Description Type
Name
Red LED Control Digital (O) LED_R
94
Green
LED Digital (O) LED_G
96
Control
+5V Power
Power
5V_2
98
Spare Controller Digital
GPIO54
100
GPIO
(I/O)
Spare Controller Digital
GPIO55
102
GPIO
(I/O)
No Connect
—
NC
104
Relay Control Digital (O) RELAY1_OUT 106
Relay Control Digital (O) RELAY2_OUT 108
No Connect
—
NC
110
+5V Power
Power
5V_3
112
No Connect
—
NC
114
No Connect
—
NC
116
No Connect
—
NC
118
+5V
Power Digital (I) ~RST
120
(Disabled)
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4. MECHANICAL ASSEMBLY
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Wolfstreak logo are registered trademarks and Wolfspeed 37 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
REVISION HISTORY
Date May 2023
Revision Rev. 0
Changes Initial Release
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the Wolfstreak logo are registered trademarks and Wolfspeed 38 WolfPACKTM and the Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products, and company names are the property of their respective owners and do not imply specific product and/or vendor endorsement, sponsorship, or association.
IMPORTANT NOTES
PURPOSES AND USE
Wolfspeed, Inc. (on behalf of itself and its affiliates, “Wolfspeed”) reserves
the right in its sole discretion to make corrections, enhancements,
improvements, or other changes to the board or to discontinue the board.
THE BOARD DESCRIBED IS AN ENGINEERING TOOL INTENDED SOLELY FOR LABORATORY USE
BY HIGHLY QUALIFIED AND EXPERIENCED ELECTRICAL ENGINEERS TO EVALUATE THE
PERFORMANCE OF WOLFSPEED POWER SWITCHING DEVICES. THE BOARD SHOULD NOT BE USED
AS ALL OR PART OF A FINISHED PRODUCT. THIS BOARD IS NOT SUITABLE FOR SALE TO
OR USE BY CONSUMERS AND CAN BE HIGHLY DANGEROUS IF NOT USED PROPERLY. THIS
BOARD IS NOT DESIGNED OR INTENDED TO BE INCORPORATED INTO ANY OTHER PRODUCT
FOR RESALE. THE USER SHOULD CAREFULLY REVIEW THE DOCUMENT TO WHICH THESE
NOTIFICATIONS ARE ATTACHED AND OTHER WRITTEN USER DOCUMENTATION THAT MAY BE
PROVIDED BY WOLFSPEED (TOGETHER, THE “DOCUMENTATION”) PRIOR TO USE. USE OF
THIS BOARD IS AT THE USER’S SOLE RISK.
OPERATION OF BOARD
It is important to operate the board within Wolfspeed’s recommended
specifications and environmental considerations as described in the
Documentation. Exceeding specified ratings (such as input and output voltage,
current, power, or environmental ranges) may cause property damage. If you
have questions about these ratings, please contact Wolfspeed prior to
connecting interface electronics (including input power and intended loads).
Any loads applied outside of a specified output range may result in adverse
consequences, including unintended or inaccurate evaluations or possible
permanent damage to the board or its interfaced electronics. Please consult
the Documentation prior to connecting any load to the board. If you have any
questions about load specifications for the board, please contact Wolfspeed at
forum.wolfspeed.com for assistance.
Users should ensure that appropriate safety procedures are followed when
working with the board as serious injury, including death by electrocution or
serious injury by electrical shock or electrical burns can occur if you do not
follow proper safety precautions. It is not necessary in proper operation for
the user to touch the board while it is energized. When devices are being
attached to the board for testing, the board must be disconnected from the
electrical source and any bulk capacitors must be fully discharged. When the
board is connected to an electrical source and for a short time thereafter
until board components are fully discharged, some board components will be
electrically charged and/or have temperatures greater than 50° Celsius. These
components may include bulk capacitors, connectors, linear regulators,
switching transistors, heatsinks, resistors and SiC diodes that can be
identified using board schematic. Users should contact Wolfspeed for
assistance if a board schematic is not included in the Documentation or if
users have questions about a board’s components. When operating the board,
users should be aware that these components will be hot and could electrocute
or electrically shock the user. As with all electronic evaluation tools, only
qualified personnel knowledgeable in handling electronic performance
evaluation, measurement, and diagnostic tools should use the board.
USER RESPONSIBILITY FOR SAFE HANDLING AND COMPLIANCE WITH LAWS
Users should read the Documentation and, specifically, the various hazard
descriptions and warnings contained in the Documentation, prior to handling
the board. The Documentation contains important safety information about
voltages and temperatures.
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User
Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 39 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
Users assume all responsibility and liability for the proper and safe handling
of the board. Users are responsible for complying with all safety laws, rules,
and regulations related to the use of the board. Users are responsible for (1)
establishing protections and safeguards to ensure that a user’s use of the
board will not result in any property damage, injury, or death, even if the
board should fail to perform as described, intended, or expected, and (2)
ensuring the safety of any activities to be conducted by the user or the
user’s employees, affiliates, contractors, representatives, agents, or
designees in the use of the board. User questions regarding the safe usage of
the board should be directed to Wolfspeed at forum.wolfspeed.com.
In addition, users are responsible for:
compliance with all international, national, state, and local laws, rules, and
regulations that apply to the handling or use of the board by a user or the
user’s employees, affiliates, contractors, representatives, agents, or
designees. taking necessary measures, at the user’s expense, to correct radio
interference if operation of the board causes interference with radio
communications. The board may generate, use, and/or radiate radio frequency
energy, but it has not been tested for compliance within the limits of
computing devices pursuant to Federal Communications Commission or Industry
Canada rules, which are designed to provide protection against radio frequency
interference.
compliance with applicable regulatory or safety compliance or certification
standards that may normally be associated with other products, such as those
established by EU Directive 2011/65/EU of the European Parliament and of the
Council on 8 June 2011 about the Restriction of Use of Hazardous Substances
(or the RoHS 2 Directive) and EU Directive 2002/96/EC on Waste Electrical and
Electronic Equipment (or WEEE). The board is not a finished end product and
therefore may not meet such standards. Users are also responsible for properly
disposing of a board’s components and materials.
NO WARRANTY
THE BOARD IS PROVIDED “AS IS” WITHOUT WARRANTY OF ANY KIND, INCLUDING BUT NOT
LIMITED TO ANY WARRANTY OF NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR A
PARTICULAR PURPOSE, WHETHER EXPRESS OR IMPLIED. THERE IS NO REPRESENTATION
THAT OPERATION OF THIS BOARD WILL BE UNINTERRUPTED OR ERROR FREE.
LIMITATION OF LIABILITY
IN NO EVENT SHALL WOLFSPEED BE LIABLE FOR ANY DAMAGES OF ANY KIND ARISING FROM
USE OF THE BOARD. WOLFSPEED’S AGGREGATE LIABILITY IN DAMAGES OR OTHERWISE
SHALL IN NO EVENT EXCEED THE AMOUNT, IF ANY, RECEIVED BY WOLFSPEED IN EXCHANGE
FOR THE BOARD. IN NO EVENT SHALL WOLFSPEED BE LIABLE FOR INCIDENTAL,
CONSEQUENTIAL, OR SPECIAL LOSS OR DAMAGES OF ANY KIND, HOWEVER CAUSED, OR ANY
PUNITIVE, EXEMPLARY, OR OTHER DAMAGES. NO ACTION, REGARDLESS OF FORM, ARISING
OUT OF OR IN ANY WAY CONNECTED WITH ANY BOARD FURNISHED BY WOLFSPEED MAY BE
BROUGHT AGAINST WOLFSPEED MORE THAN ONE (1) YEAR AFTER THE CAUSE OF ACTION
ACCRUED.
INDEMNIFICATION
The board is not a standard consumer or commercial product. As a result, any
indemnification obligations imposed upon Wolfspeed by contract with respect to
product safety, product liability, or intellectual property infringement do
not apply to the board.
PRD-07560 REV. 0, May 2023 CRD25DA12N-FMC 25 kW Three-Phase Inverter User
Guide © 2023 Wolfspeed, Inc. All rights reserved. Wolfspeed® and the
Wolfstreak logo are registered trademarks and Wolfspeed 40 WolfPACKTM and the
Wolfspeed logo are trademarks of Wolfspeed, Inc. Other trademarks, products,
and company names are the property of their respective owners and do not imply
specific product and/or vendor endorsement, sponsorship, or association.
References
- Wolfspeed Power Applications Forum
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- CRD25DA12N-FMC 25 kW FM3 Three-Phase Inverter
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