AWE 3025-32024 SwitchPath Cat Back Exhaust for Ford Focus RS Installation Guide
- June 12, 2024
- AWE
Table of Contents
- AWE 3025-32024 SwitchPath Cat Back Exhaust for Ford Focus RS Installation
- THIS GUIDE IS INTENDED FOR THE FOLLOWING PART NUMBERS:
- PARTS LIST
- STEP 1
- STEP 2
- STEP 3
- STEP4
- STEP5
- STEP 6
- STEP 7
- STEP 8
- NOTES:
- STEP 9
- STEP 11 B
- NOTES:
- STEP 11
- STEP 13
- TROUBLESHOOTING
- CARE
- WARRANTY
- Read More About This Manual & Download PDF:
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
AWE 3025-32024 SwitchPath Cat Back Exhaust for Ford Focus RS Installation
Guide
THIS GUIDE IS INTENDED FOR THE FOLLOWING PART NUMBERS:
3025-32024| AWE SwitchPath™ Cat-back Exhaust (with Remote) for Ford Focus RS –
Chrome Silver Tips
3025-33024| AWE SwitchPath™ Cat-back Exhaust (with Remote) for Ford Focus RS –
Diamond Black Tips
Welcome to the AWE family, and congratulations on your purchase of the AWE
Exhaust System for the Ford Focus RS.
Exquisite build quality and craftsmanship, coupled with industry leading
performance, distinguish this exhaust system from all others.
*For up to the minute fitment information, be sure to visit the AWE website. As always, AWE Performance Specialists are standing by for any questions, right here.
PARTS LIST
Inspect ALL parts prior to disassembly of vehicle; If damaged or MISSING, please contact the place of purchase immediately.
Symbol | Part Number | Description | QTY |
---|---|---|---|
YD | Focus RS NON-Resonated Front Section | 1 | |
YE | Focus RS Mid Pipe | 1 | |
YG | Focus RS Switch Path Over-Axle Pipe | 1 | |
YH | Focus RS Switch Path Muffler | 1 | |
YI | Focus RS Switch Path DS NON Valve Outlet Tube | 1 | |
YJ | Focus RS Switch Path PS Valve Outlet Tube | 1 | |
390225 | 2.25 Inch SS Smart Seal Band Clamp | 1 | |
180300 | AWE Band Clamp: 3″ | 5 | |
1325-11012 | AWE SwitchPath Remote Control Box |
Tip Options
| 61000078| 4.50″ OD x 3.00″ ID, Slash Cut, Chrome Silver, AWE Logo| 2
| BHM8X079SS00C| Barrel Hardware Clamp – All 300 Stainless Steel 2.91″ –
3.11″| 2
or
| 180015| YELLOW 4.50″ OD x 3.00″ ID, Slash Cut, Diamond Black, AWE Logo,
Integrated Clamp| 2
| 3910-41010| Hardware Kit for Integrated Clamp Style Exhaust Tips| 1
STEP 1
The factory exhaust must be CUT from the car to install the AWE
Performance Exhaust System. Reinstalling the factory exhaust will require the
use of a sleeve clamp that is not included.
Always refer to the manufacturer service manual for precise torque
specifications on all OEM fasteners. With engine off, unplug the wiring
harnesses from the valve actuation motor, shown at the arrow in Figure 1
NOTE: If the factory controller will be operating the exhaust valve on the AWE SwitchPath™ system; it will be necessary to swap the factory motor onto the new exhaust system, as shown in Figure 1
STEP 2
WARNING: If floor jacks are being used, instead of a lift, it may be
difficult to remove and/or install the components that go through the rear
axle area. DO NOT exceed the limitations of floor jacks and jack stands.
To remove the factory exhaust, locate the bend as shown by the arrow in
Figure 2-1.
Measure 2” up from the point shown by the arrow in Figure 2-2 ; the arrow
marks the end of the bend. Using masking tape can be a helpful aid in make a
straight cut with a metal cutting saw.
STEP 3
Support the rear muffler assembly so the hanger bushings can be removed from
the posts.
Pull the bushing away from the post, shown by the arrow in Figure 3.
Remove the rear section from the car
STEP4
Loosen the factory V-band clamp so the remainder of the exhaust can be
removed.
Transfer the factory V-band to the non-resonated front section (part YD ),
and install as shown by the arrow in Figure 4.
Do not torque the factory V-band clamp until Step 10.
STEP5
Install the over-axle tube (part YG ) using one of the included 3.0” Accu- Seal clamps. Orient the clamp away from the heat shielding, as shown by the arrow in Figure 6.
STEP 6
Remove the bushings from the hangers on the car and preinstall them onto the
SwitchPath™ muffler section to make installation easier. Install the
SwitchPath™ muffler (part YH ) with a 3.0”
Accu-Seal Clamp. Fully seat the pipe and insert each hanger into the
appropriate hanger bushing. Each hanger bushing should be slightly forward in-
car, as shown by the arrow in Figure 7.
STEP 7
Install the driver side tailpipe (part YI ) onto the SwitchPath™ muffler outlet using the included 2.25” Accu-Seal clamp, as shown Arrow A in Figure 8.Install the passenger side valved tailpipe (part YJ ) onto the SwitchPath™ muffler outlet using the included 3.0” Accu-Seal clamp, as shown Arrow B in Figure 8.
STEP 8
It is crucial to install each section and Accu-Seal clamp correctly to prevent
loose joints and exhaust leaks between the tubing connections.
Arrow A in Figure 9 shows the expanded pipe and the preinstalled
Accu-Seal clamp being brought up to the corresponding pipe.
Arrow B in Figure 9 shows the overlapping pipe installed correctly
over the corresponding pipe.
Arrow C in Figure 9 shows the Accu-Seal clamp being brought to the
edge of the expanded pipe.
NOTES:
- Do not torque any Accu-Seal clamp until the entire exhaust has been installed and Torque specification is a minimum of 40 ft/lbs
STEP 9
Install each exhaust tip with an included tip clamp, but do not torque until
the exhaust system has been fully adjusted and tip placement is satisfactory.
With the entire exhaust system aligned, and each clamp positioned away from
the chassis to avoid any rattles, tighten and check all hardware to complete
the installation.
Figure 10 shows where to start and finish.
Torque the V-band clamp to the factory specification. Torque the Accu-Seal
clamps to a minimum of 40 ft./lbs.
STEP 11 A
To install the exhaust tips with integrated clamps, first, attach the exhaust
tip in the proper orientation onto the exhaust outlet tube.
Insert one of the carriage bolts from the hardware kit (3910-41010)
through the tab on the exhaust tip and thread on one of the corresponding
nuts.
Using anti-seize on the bolt threads will help installation and prevent
breakage of hardware.
This exhaust system only has 2 exhaust tips while the integrated clamp kit has
enough hardware for our 4 tip exhaust systems. You will have 2 sets of
hardware left over that will not be used.
STEP 11 B
For the best tip fitment, align the barrel style tip clamp to cover only the
slot, shown by Arrow A
Torque the tip clamp to 18 ft./lbs.
NOTES:
- It is required to apply anti-seize to the threads to prevent thread binding, shown by Arrow B
- It is okay to have the clamp extend beyond the edge of the tip
STEP 11
This step applies to both the SwitchPath™ Remote kit and the extension
harness.
Locate the factory harness from the valve control motor, as shown by Arrow
A in Figure 11-1.
Connect the female end of the supplied AWE Extension Harness or SwitchPath™
control box harness, shown by Arrow B in Figure 11-2 , to the male end
of the factory harness.
NOTE: If upgrading to the AWE SwitchPath™ controller, please install
the motor that was originally supplied with the exhaust.
STEP 13
Route the new AWE Harness Extension or the optional SwitchPath™ control box
harness up and behind the heat shielding in the rear bumper skin area, as
shown by the arrow in Figure 13.
Plug into the new valve located on the passenger side tailpipe.
NOTE: If the SwitchPath™ control box has been installed, turn the
vehicle on without starting the car and cycle the valve to “On” & “Off” to
ensure proper operation.
TROUBLESHOOTING
Issue | Solution |
---|---|
Exhaust is not fitting correctly | Most fitment issues are due to improperly |
adjusted exhaust. This includes tip fitments and rattling due to chassis
contact. Check out our fitment guide for more installation tips.
Incorrect or missing parts| Double check the parts list for your system and
compare them with what you received. Fill out our contact form, found below
and let us know what parts you need.
CARE
Once installed properly, your AWE exhaust will provide years of trouble-free
performance.
The exhaust volume and sound will settle with usage; 800-1000 miles is
required to break-in new exhaust systems.
Also, please note that the rear 180Technology® resonator has a small drain
hole to allow condensation to escape. Water drops from this area are normal.
Periodic cleaning of exhaust tips is necessary to maintain proper finish,
especially in areas prone to road salt and caustic deicing solutions. Use a
mild soap and water solution or car wax to clean the finish. Avoid using
abrasive polishes, as they can scratch the finish.
Any questions or comments,
please do not hesitate to contact us:
AWE
WARRANTY
Up-to-date warranty information is found HERE.
Read More About This Manual & Download PDF:
References
- AWE
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- Contact - AWE
- AWE SUPPORT, RETURNS AND ISSUE RESOLUTION - AWE
- Warranty, return, cancellation policies - AWE