SEALEY SA613.V2 Air Hammer Kit Composite Premier Medium-Long Stroke Instruction Manual

: June 12, 2024
: SEALEY

Table of Contents

SEALEY SA613.V2 Air Hammer Kit Composite Premier Medium-Long Stroke
Product Information
Product Usage Instructions
SPECIFICATIONS & INTRODUCTION
PREPARING TOOLS FOR USE
OPERATING INSTRUCTIONS
MAINTENANCE
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

SEALEY SA613.V2 Air Hammer Kit Composite Premier Medium-Long Stroke

SEALEY-SA613-V2-Air-Hammer-Kit-Composite-Premier-Medium-Long-Stroke-
PRODUCT

Product Information

Product Name: Air Hammer Kit Composite Premier Medium/Long Stroke
Model Numbers: SA613.V2 & SA614.V2
Manufacturer: Sealey
Description: The Air Hammer Kit Composite Premier Medium/Long Stroke is a high-quality product designed for various tasks requiring hammering or chiseling. It is manufactured to a high standard and, if used correctly and maintained properly, will provide years of trouble-free performance.

Product Usage Instructions

Ensure that you read and understand all the safety instructions provided in this manual before using the Air Hammer Kit.
Always adhere to the Health & Safety regulations, local authority guidelines, and general workshop practices when operating the equipment.
Before changing accessories, servicing, or performing any maintenance, disconnect the hammer from the air supply.
Maintain the hammer in good condition by keeping it clean and using authorized service agents for repairs or replacements of damaged parts. Only use genuine parts as unauthorized parts may be dangerous and will invalidate the warranty.
Keep the work area clean, well-lit, and uncluttered.
Ensure that chisels used with the hammer are correctly rated for the task and not damaged or suspect.
Wear approved safety eye or face protection, ear defenders, and respiratory protection if dust is generated during operation.
Keep hands and body clear of the work area when operating the hammer.
Maintain correct balance and footing by ensuring that the floor is not slippery and wearing non-slip shoes.
Remove ill-fitting clothing, ties, watches, rings, and other loose jewelry. Contain and/or tie back long hair.
Do not allow children or unauthorised persons near the work area.
Secure unstable workpieces with clamps, vices, or other adequate holding devices.
Avoid unintentional starting and ensure that the correct air pressure is maintained without exceeding the recommended limit.
Keep the air hose away from heat, oil, and sharp edges. Check the air hose for wear before use and ensure all connections are secure.
Do not use the hammer for tasks it is not designed to perform.
Do not operate the hammer if any parts are damaged or missing, as this may cause failure and/or personal injury.
Avoid chiseling into materials containing asbestos or any workpiece with a risk of live electrical power source.
Do not switch the hammer on while the chisel is in contact with the workpiece.
Do not carry the hammer by the hose or yank the hose from the air supply.
Do not hold the workpiece by hand. Use clamps or a vice to secure it.
Only allow trained personnel to operate the hammer.
Do not operate the hammer when tired or under the influence of alcohol, drugs, or intoxicating medication.
Avoid using the hammer where there is a flammable liquid, solid, or gas present.
Do not leave the hammer operating unattended.
Do not carry the hammer with your finger on the trigger.
Avoid directing air from the air hose at yourself or others.
After completing the work, turn off the air supply.
When not in use, disconnect the hammer from the air supply and store it in a safe, dry, and childproof area.

Following these usage instructions will ensure safe and efficient operation of the Air Hammer Kit Composite Premier Medium/Long Stroke. Failure to comply with these instructions may result in damage, personal injury, and warranty invalidation.

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to tothese instructions and properly maintained, give you years of trouble free performance.

IMPORTANT : PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND

CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.

WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.

WARNING! Disconnect hammer from the air supply before changing accessories, servicing or performing any maintenance.
Keep the hammer clean and maintain it in good condition (use an authorised service agent).
Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
Keep the work area clean and uncluttered. Ensure that there is adequate lighting.
Ensure chisels are correctly rated for the job. DO NOT use damaged or suspect chisels.
WARNING! Wear approved safety eye or face protection, ear defenders and, if dust is generated, respiratory protection.
Keep hands and body clear of the work when operating the hammer.
Maintain correct balance and footing. Ensure that the floor is not slippery and wear non-slip shoes.
Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain and/or tie back long hair.
Keep children and unauthorised persons away from the work area.
Secure unstable workpiece with a clamp, vice or other adequate holding device.
Avoid unintentional starting.
WARNING! Ensure that the correct air pressure is maintained and not exceeded.
Keep air hose away from heat, oil and sharp edges. Check air hose for wear before use and ensure all connections are secure.
DO NOT use the hammer for a task it is not designed to perform.
DO NOT operate the hammer if any parts are damaged or missing as this may cause failure and/or personal injury.
WARNING! DO NOT chisel into any materials containing asbestos.
WARNING! DO NOT chisel into any workpiece where there is a risk of a live electrical power source.
DO NOT switch the hammer on whilst the chisel is in contact with the workpiece.
DO NOT carry the by the hose, or yank the hose from the air supply.
DO NOT hold the workpiece by hand. Use clamps or a vice (available from your Sealey dealer) to secure the workpiece.
DO NOT allow untrained persons to operate the hammer.
DO NOT operate the hammer when you are tired or under the influence of alcohol, drugs or intoxicating medication.
DO NOT use hammer where there is flammable liquid, solid or gas such as paint solvent, including waste wiping or cleaning rags etc.
DO NOT leave the hammer operating unattended.
DO NOT carry the hammer with your finger on the trigger.
DO NOT direct air from the air hose at yourself or others.
When work is complete, ensure that the air supply is turned off.
When not in use, disconnect from the air supply and store in a safe, dry, childproof area.

SPECIFICATIONS & INTRODUCTION

Composite lightweight housing reduces effects of chill on operator’s hands for added comfort. Exhaust outlet adjusts 360° keeping airflow away from operator. Heat treated alloy steel impact components ensures suitability for the professional workshop. Supplied in storage case with five chisels.

Model No:

SA613.V2
SA614.V2

Chisel Shank Size: .401” Parker Taper .401” Parker Taper

Stroke: 50mm 71mm
Air Consumption: 7.4cfm 7.8cfm
Operating Pressure: 90psi psi
Air Inlet Size: ¼”BSP ¼” BSP
Weight: 1.36kg 1.56kg
Sound Power: 111dB(A)112dB(A)
Sound Pressure: dB(A) 101dB(A)
Vibration Figure: 13.21m/s2 14.04m/s2
Uncertainty Value: 1.8m/s2 1.88m/s

PREPARING TOOLS FOR USE

Air Supply

WARNING! Ensure the air supply is clean and does not exceed 90psi while operating the hammer. Too high an air pressure and unclean air will shorten the product life due to excessive wear, and may be dangerous causing damage and/or personal injury.

Ensure hammer air valve (or trigger) is in the “off” position before connecting to the air
An air pressure of 90psi is required, and an air flow according to
Drain the air tank Water in the air line will damage the hammer.
Clean air inlet filter
Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose diameter should be 1/4” internal diameter and fittings must have compatible dimensions.
Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain that all connections are secure.

Couplings

Vibration may cause failure if a quick change coupling is connected directly to the wrench. To overcome this, connect a leader hose to the air hammer (Sealey ref: AH2R or AH2R/38). A quick change coupling may then be used to connect the leader hose to the air line recoil hose ( see Fig. 1 & 2).

SEALEY-SA613-V2-Air-Hammer-Kit-Composite-Premier-Medium-Long-Stroke-
FIG-2

OPERATING INSTRUCTIONS

Insert the chisel shank into the gun cylinder ( fig.3 ).
Place the retainer ring over the chisel ( fig.3 ) and lower it onto the hammer’s cylinder thread. Wind the retainer spring on to the cylinder using a clockwise motion until the spring is fully located and the chisel is retained by the spring’s retaining tag ( fig.4 ).
To remove the attachment, reverse procedures in 1 to 4.2.
Connect the tool to the air supply as described in Section
To operate the hammer, squeeze the trigger, taking care that the chisel end is not in contact with the workpiece.

MAINTENANCE

DO NOT allow the hammer to free run for an extended period of time, as this will shorten its life.

WARNING! Disconnect the hammer from the air supply before changing accessories, servicing, or performing maintenance. Replace or repair damaged parts. Use genuine parts only.

Unauthorized parts may be dangerous and will invalidate the warranty.

If the air system does not have an oiler, lubricate the air hammer daily with a few drops of Sealey air tool oil dripped into the air inlet.
Clean the hammer after DO NOT use worn or damaged chisels.
Loss of power or erratic action may be due to the following: 3. Excessive drain on the airline. Moisture or restriction in the air pipe. Incorrect size or type of hose connectors. To remedy this, check the air supply and follow the instructions in Section 3. 4. Grit or gum deposits in the hammer may also reduce performance. Flush the hammer out with gum solvent or an equal mixture of SAE10 oil and paraffin. Allow to dry before
For a full service, contact your Sealey
When not in use, disconnect from the air supply, clean the air hammer, and store it in a safe, dry, childproof location.

Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycle centre and disposed of in a manner which is compatible with the environment.

Parts support is available for this product. To obtain a parts listing and/or diagram, please log on to www.sealey.co.uk, email sales@sealey.co.uk or phone 01284 757500.

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: No liability is accepted for incorrect use of this product.

WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.

INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.

WARNING! Risk of Hand Arm Vibration Injury.

This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.

This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC. This tool is to be operated in accordance with these instructions.

Model No:	SA613.V2	SA614.V2
Measured vibration emission value (a):	13.21m/s²	14.04m/s²
Uncertainty value(k):	1.80m/s²	1.88m/s²

Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.

A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.

NB: Stated Vibration Emission values are type-test values and are intended to be typical. Whilst in use, the actual value will vary considerably from and depend on many factors. Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration. The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration Syndrome.

Health surveillance
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures can be modified accordingly.

Personal protective equipment
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use and Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on the HSC website www.hse.gov.uk – Hand-Arm Vibration at Work.

Sole UK Distributor, Sealey Group, Kempson Way, Suffolk Business Park, Bury St. Edmunds, Suffolk, IP32 7AR