ROLL UP DOORS DIRECT 3100 Roll Up Door Installation Guide

ROLL UP DOORS DIRECT
7064 Sampey Road, Suite 5
Groveland, FL 34736
PHONE 1 (877) 357-DOOR (3667) / 352-243-0180
www.rollupdoorsdirect.com
3100 INSTALLATION GUIDE
Rev. Date: 11/12/2021
810018-0004

IMPORTANT INFORMATION
ROLL-UP DOOR DIRECT DOORS MUST BE INSTALLED BY TRAINED ROLLING DOOR TECHNICIANS QUALIFIED TO INSTALL PRODUCTS SAFELY WITH PROPER KNOWLEDGE, TOOLS, SAFETY, AND INSTALLATION EQUIPMENT. CAREFULLY READ  INSTALLATION INSTRUCTIONS. FAMILIARIZE YOURSELF WITH ALL INSTALLATION PROCEDURES, WARNINGS, CAUTIONS, AND NOTES BEFORE ATTEMPTING TO INSTALL THE DOOR. ROLL-UP DOORS DIRECT WILL NOT WARRANTY OR ACCEPT RESPONSIBILITY FOR DOORS NOT INSTALLED PER THESE INSTALLATION INSTRUCTIONS.

IMPORTANT SAFETY INFORMATION

• CAREFULLY READ INSTALLATION INSTRUCTIONS. FAMILIARIZE YOURSELF WITH ALL INSTALLATION PROCEDURES, WARNINGS, CAUTIONS, AND NOTES BEFORE ATTEMPTING TO INSTALL THE DOOR.

• INSPECT RECEIVED DOOR ASSEMBLY FOR VISIBLE DAMAGE AND/OR COMPONENT SHORTAGES.
  a. SHIPPING DAMAGE: FILE DAMAGE CLAIM IMMEDIATELY WITH FREIGHT CARRIER. SUPPLY DOOR SUPPLIER WITH PHOTO DOCUMENTATION TO RECEIVE REPLACEMENT COMPONENTS.
  b. PART SHORTAGE: IMMEDIATELY CONTACT DOOR SUPPLIER WITH PARTS SHORTAGE CLAIM. ORDER NUMBERS, DOOR MODELS, AND PHOTO DOCUMENTATION ARE ENCOURAGED TO EXPEDITE THE PROCESS.
  c.INCORRECT PARTS: IF RECEIVED DOOR COMPONENTS AND PARTS DO NOT MATCH THOSE REFERENCED IN THESE INSTALLATION INSTRUCTIONS, IMMEDIATELY CONTACT DOOR SUPPLIER.

• IF AT ANY TIME BEFORE OR DURING INSTALLATION YOU ARE UNFAMILIAR, UNCOMFORTABLE, OR CONFUSED BY THE INSTALLATION PROCEDURES OUTLINED IN THESE INSTALLATION INSTRUCTIONS DO NOT ATTEMPT TO INSTALL DOOR ASSEMBLY. IMMEDIATELY CONTACT THE DOOR SUPPLIER WITH QUESTIONS/CONCERNS.
  ROLL-UP DOORS AND DIRECT DOORS MUST BE INSTALLED BY TRAINED ROLLING DOOR TECHNICIANS QUALIFIED TO INSTALL PRODUCTS SAFELY WITH PROPER KNOWLEDGE, TOOLS, SAFETY, AND INSTALLATION EQUIPMENT.

– READ ALL WARNINGS BELOW –

• USE APPROPRIATE SAFETY EQUIPMENT TO AVOID SERIOUS INJURY.

• CLEAR THE FLOOR AT THE OPENING OF ALL DEBRIS BEFORE INSTALLING THE PRODUCT.

• USE APPROPRIATE LIFTING EQUIPMENT AND CORRECT LIFTING PROCEDURES TO AVOID DAMAGE, SERIOUS INJURY, OR DEATH.

• MOVING THE DOOR COULD RESULT IN DEATH OR SERIOUS INJURY. DO NOT CLOSE THE DOOR UNTIL THE DOORWAY IS CLEAR.

• CONTROL THE SPEED OF THE DOOR DURING MANUAL OPERATION.

• DO NOT STAND OR WALK UNDER A MOVING DOOR.

• KEEP THE DOORWAY CLEAR AND IN FULL VIEW WHILE OPERATING THE DOOR.

• DO NOT PERMIT CHILDREN TO PLAY ON, NEAR, OR WITH DOORS, OR OPERATE DOOR CONTROLS.

• UNLOCK THE DOOR BEFORE OPENING DOOR.

• SENSING DEVICES ON MOTOR OPERATING DOORS SHOULD BE TESTED FREQUENTLY.

• VISUALLY INSPECT DOOR AND HARDWARE MONTHLY FOR WORN AND/OR BROKEN PARTS AND CHECK IF THE DOOR

• OPERATES FREELY. DO NOT OPERATE A DOOR WIT
  BROKEN SPRING.

• COMPONENTS UNDER EXTREME SPRING TENSION COULD RESULT IN DEATH OR SERIOUS INJURY.

• DOOR MUST BE FULLY OPENED WHEN MAKING ADJUSTMENTS.
  Retain these instructions for reference.
  Operation & Maintenance Manual is available via pdf download at www.rollupdoorsdirect.com or upon request.

HANDLE WITH CARE – DO’s & DON’T’s

DO’s

• CAREFULLY INSPECT ALL PRODUCTS FOR DAMAGE UPON RECEIPT.
• USE PROTECTIVE FOAM BETWEEN THE PRODUCT AND ANY SURFACE OR OBJECT IT MAY COME INTO CONTACT WITH WHILE IN TRANSIT AND/OR STORAGE.
• WHEN SECURING THE PRODUCT FOR TRANSIT, USE A FOAM BARRIER BETWEEN THE PRODUCT AND STRAPS, ROPES, ETC.
• CAREFULLY UNLOAD PRODUCT FROM ANY TYPE OF CRATING MATERIAL ASSURING NO CONTACT WITH FASTENERS OR SHARP EDGES.
• CLEAR THE FLOOR AT OPENING OF ALL DEBRIS BEFORE INSTALLING THE PRODUCT.
• SINGLE-PERSON LIFTING OF PRODUCT COULD CAUSE INJURY. USE ASSISTANCE WHEN MOVING OR LIFTING.
• INSTALL THE PRODUCT WITH APPROPRIATE LIFTING EQUIPMENT ASSURING A PROTECTIVE BARRIER IS MAINTAINED BETWEEN THE PRODUCT AND ANY SURFACE OR OBJECT IT MAY COME INTO

DON’T’s

• DO NOT – STAND ON PRODUCT.

• DO NOT – CLIMB ON THE PRODUCT.

• DO NOT – WALK ON PRODUCT.

• DO NOT – DROP THE PRODUCT.

• DO NOT – SLIDE THE PRODUCT ACROSS ANY SURFACE.

• DO NOT – THROW OR TOSS THE PRODUCT.

• DO NOT – SET OR STACK PRODUCT ON GRAVEL,
  DEBRIS, OR UNEVEN SURFACES.

• DO NOT – ALLOW SHARP OBJECTS TO COME IN CONTACT WITH THE PRODUCT.

• DO NOT – LEAVE THE PRODUCT UNSECURED WHILE IN TRANSIT OR DURING INSTALLATION.

FAILURE TO ADHERE TO THE ABOVE CONDITIONS WILL RESULT IN PERSONAL INJURY OR PRODUCT DAMAGE NOT COVERED UNDER ROLL-UP DOORS DIRECT PRODUCT WARRANTY.
ALWAYS HANDLE THE PRODUCT WITH CARE, AND REVIEW ALL INSTRUCTIONS, WARNINGS, AND NOTES BEFORE INSTALLING THE PRODUCT.
REVIEW DOOR ASSEMBLY AND GENERAL PARTS DESCRIPTIONS BILL OF MATERIAL FROM PAGE 4, FIGURE 1 TO FAMILIARIZE  YOURSELF WITH COMMON PARTS OF ROLLING SHEET DOOR ASSEMBLY.
DOOR ASSEMBLIES ARE MANUFACTURED PER OPENING WIDTHS AND HEIGHTS SPECIFIED AT THE TIME OF ORDER. ROLL-UP OORS DIRECT WILL NOT BE HELD RESPONSIBLE FOR OPENING WIDTHS OR HEIGHTS THAT DO NOT MATCH THOSE SPECIFIED AT THE TIME OF ORDER.

DOOR ASSEMBLY & GENERAL PART DESCRIPTIONS

FIGURE 1:
**DOOR ASSEMBLY &GENERAL PART DESCRIPTION
***Operation & Maintenance Manual available via pdf download @ www.rollupdoorsdirect.com or upon request

GENERAL BILL OF MATERIALS**

ITEM| DESCRIPTION / PART NUMBER| ITEM| DESCRIPTION / PART NUMBER| ITEM| DESCRIPTION / PART NUMBER
---|---|---|---|---|---
1| 12″ Spiral Barrel| 7| LH, Comm. Bracket| 13| Comm. Step Plate
2| 1 5/16″ O.D. Axle| 8| Comm. Headshop| 14| Comm. Slide Lock
3| Spring/Counterbalance Assembly| 9| 26Ga. Corrugated Curtain| 15| 1 5/16″ Tensioner
4| LH, 12Ga, Comm. Guide| 10| Windlock Clip| 16| Stamped Axle Support
5| RH, 12Ga, Comm. Guide| 11| Astragal| 17| –
6| RH, Comm. Bracket| 12| Bottom Bar Assembly| 18| –

HEADROOM/SIDEROOM DIMENSIONAL REFERENCES

FIGURE 2: HEADROOM REQUIREMENT CHART
HEADROOM REQUIREMENT

OPENING HEIGHT| VERTICAL HEADROOM| HORIZONTAL HEADROOM
---|---|---
THRU 8′-0″| 20″| 20″
OVER 8′-0″ THRU 10′-0″| 21″| 21″
OVER 10′-0″ THRU 14′-0″| 21 1/2″| 21″
OVER 14′-0″ THRU 20′-0″| 22″| 22″

*WINDLOCKS REMOVED FOR CLARITY

FIGURE 3: SIDE ROOM CLEARANCE REQUIREMENT CHART

OPERATION| OUTSIDE OF THE BRACKET TENSIONER END| OUTSIDE OF BRACKET DRIVE END| OUTSIDE OF
HAND CHAIN| END OF AXLE –
TENSIONER END| END OF AXLE –
DRIVE END
---|---|---|---|---|---
Push-Up| 6 V4″| 61/a”| –| 9″| 9″
Reduced Hand Chain| 6 Vs”| 6 3/4″| 8 34″| 9″| 9″
ATA Operators| 6 1/4″| 7 1/2“| –| 9″| 9″
EO-Kit| 6 1/4″| 7 3/4″| –| 9″| 9″
Pantheon| 6 Vs”| 7 1/2″| 12 1/4″| 9″| 9″
IMPORTANT NOTES:
•DIMENSIONS ARE REFERENCED FROM THE EDGE OF THE
•FOR CRITICAL FITS DUE TO REDUCED AVAILABLE HEADROOM

STEP 1: WALL OPENING
Check wall opening width and height and verify these measurements against the size of the door to be installed.
Verify that jambs are plumb.
Check floor and header for level.
Check for adequate side clearance at jambs and clearance above and at the sides of the header. Check vertical and horizontal headroom requirements.
See Figures 2 & 3 for minimum requirements.
Verify that guide mounting surface on the jamb is flush.
Make sure all parts required for installation are with the door.

STEP 2: INSTALL LARGE MOUNTING PLATES
If the door will install with steel jambs, large mounting plates for the door brackets are required and may be welded or bolted to the jambs.
Top of the large mounting plates should be located 10″ above the top of the opening and be level with each other. The side of large mounting plates should be even with the edge of the opening. If the opening width is off, adjust locations accordingly.
NOTE: DOOR DRIVE OPERATION MAY BE INSTALLED ON EITHER END OF THE DOOR ASSEMBLY.

STEP 3: COMMERCIAL BRACKETS TO GUIDES
Attach Commercial Brackets to guides, locating the top surface of bracket 2″ below the top of the guide. Use (2) 1/4 – 20 x 5/8″ carriage bolts, (2) 1/4 – 20 serrated flange hex nuts, and (2) 1/4″ flat washers per bracket for the tensioner and the non-tensioner (drive) end. For push-up operations. See Figure 6.

NOTE:
DOOR DRIVE OPERATION MAY BE INSTALLED ON EITHER END OF THE DOOR ASSEMBLY.
GUIDE BELLMOUTH FOR CURTAIN ENTRY  INTO THE GUIDE IS FACTORY NOTCHED? APPLY 15 -20 BEND IN BELLMOUTH TO ENSURE SMOOTH CURTAIN ENTRY. FAILURE TO FLARE GUIDE BELLMOUTH WILL RESULT IN CURTAIN SCRATCHING AND/OR DAMAGE.
PUSH-UP OPERATION: Install drive bracket 2″ from the top of the guide to the top of the bracket with two (2) each ¼” – 20 x 5 /8″ carriage bolts¼” – 20 serrated flange hex nuts and ¼” flat washers.
*No spacers are required for this application.
*** REDUCED HAND CHAIN DRIVE: Install drive bracket 2″ from the top of the guide to the top of the bracket with two (2) each ¼” – 20 x 1¾” carriage bolts ¼” – 20 serrated flange hex nuts and ¼” flat washers. Insert one (1) each 58″ O.D. x 1½” long spacer tube between the guide and bracket at each bolt location on the non-tensioner end.
ELECTRIC OPERATOR DRIVE: Install drive bracket 2″ from the top of the guide to the top of the bracket with two (2) each ¼” – 20 x 1½” carriage bolts,1¼” – 20  serrate flange hex nuts, and 1¼” flat washers.
*Insert two (2) each 1″ O.D. x 3¾” long spacer tubes between the guide and bracket at each bolt location.
** PANTHEON MOTOR OPERATION: Install drive bracket 2″ from the top of the guide to the top of the bracket. Position bracket 1¼” from the outside of the guide to the inside of the bracket. *No spacers are required for this application.
** ATA MOTOR OPERATION: Install drive bracket 2″ from the top of the guide to the top of the bracket. Position bracket 3½” from the outside of the guide to the inside of the bracket.
*No spacers are required for this application.

NOTE:
FOR THE PANTHEON JSC2 INSTALLATION GUIDE, SEE PAGE 18.
FOR ATA OPERATOR INSTALLATION GUIDE, SEE PAGE 19.
STEP 4: GUIDES AND BRACKETS TO JAMB
Attach brackets and guides to jambs using fasteners shown in Table 1.
The guides should be mounted centered about the opening and spaced curtain width + 1″ apart, measured from the back of the guide to the back of the guide. Both guides must be plumb.
Once both guides have been correctly positioned, attach them to the jambs using the appropriate fastener at each hole location. See Table 1.
Check top surface of the brackets to verify they are level with each other. If they are not, loosen the bracket-to-guide attachment fasteners and slide bracket(s) vertically until level. Tighten the bracket to guide fasteners.|
**** Install three (3) bracket-to-jamb attachment fasteners for each bracket. See Table 1.

TABLE 1: WALL FASTENERS FOR JAMB ATTACHMENT OF BRACKETS & GUIDES

ITEM| JAMB| FASTENERS| DRILL SIZE
BRACKETS| STEEL| 3¾” x 1 ¼” TEKS SCREWS| –
BRACKETS| CONCRETE/FILLED CMU| 3/8″ x ¾” DEWALT WEDGE-BOLT+ SCEW ANCHORS| 3/8″
BRACKETS| WOOD| 3/8″ x 3″ LAG BOLTS¼| .
GUIDES| STEEL| ¼” x 1″ TEKS SCREWS|
GUIDES| CONCRETE/FILLED CMU| 3/8″ x 4″ DEWALT WEDGE-BOLT+ SCEW ANCHORS| 3/8″
GUIDE| WOOD| 3/8″ x 3″ LAG BOLTS| ¼.

WARNING!
THE DOOR CAN FALL IF BOTH BRACKETS ARE NOT SECURELY FASTENED TO THE JAMBS. ALL FASTENERS ATTACHING BRACKETS TO JAMBS MUST FIT SECURELY INTO A STRUCTURAL MEMBER OR SURFACE. IF THE DOOR FALLS, SERIOUS INJURY OR DEATH AND/OR  DAMAGE TO THE DOOR CAN RESULT.
NOTE:
DOOR ASSEMBLIES ARE MANUFACTURED PER OPENING WIDTHS AND HEIGHTS SPECIFIED AT THE TIME OF ORDER. ROLL-UP DOORS DIRECT WILL NOT ASSUME RESPONSIBILITY FOR OPENING WIDTHS OR HEIGHTS THAT DO NOT MATCH THOSE SPECIFIED AT THE TIME OF ORDER.
GUIDE MOUNTINGS ARE DICTATED BY APPLICATION AND JAMB TYPE.
See Pages 9. for appropriate mounting.
MASONRY JAMBS: 3/8″ X 4″ WEDGE BOLT. SEE PAGE 9 FIGURE 8.
** Masonry jambs. 3/8″ x 4″ Dewalt Screw Bolt + at inside of the guide. This mounting option is for all model 3100 applications to Masonry & CMU. SEE FIGURE 8.
WOOD JAMBS: 3/8″ X 3″. LAG BOLTS. SEE PAGE 9 FIGURE 9.
** WOOD JAMBS. 3/8 X 3″ Lag Bolt. Non-Certified Windlocked door, FBC#21450/DWG-T1015 & T1016. SEE FIGURE 9.
STEEL JAMBS: ¼” X 1″. TEKS SCREW. SEE PAGE 9 FIGURE 10.
*** Steel jambs 3/16″ Min. Thickness. 1/4 – 14 x 1″ self-drilling / tapping screws at the toe of the guide. Non-Certified Windlocked door, FBC#21450 / DWG-T1004. TDI#GDR41 / DWG-T1004 & T1005. SEE FIGURE 10.
Steel Jambs less than 3/16″ thickness. 1/4 -14 x 1″ self-drilling / tapping screws at the toe and inside of the guide. All 3100 applications. SEE FIGURE 10. for conditional requirements.
Product evaluations&drawings available via www.rollupdoorsdirect.com, www.floridabuilding.org,www.miamidade.com, & www.tditexas.gov when required.

GUIDE MOUNTINGS ARE DICTATED BY APPLICATION AND JAMB TYPE

NOTE:
INSTALL GUIDES AND BRACKETS WITH FASTENERS SUPPLIED.
INSTALL GUIDES PER MOUNTING OPTION DETAIL THAT APPLIES TO SPECIFIC INSTALLATION APPLICATIONS.
FIGURE 11:
BRACKETS MOUNT TO STEEL JAMBS VIA MOUNTING PLATES

NOTE:
THE DOOR CAN FALL IF BOTH BRACKETS ARE NOT SECURELY FASTENED TO THE JAMBS. ALL FASTENERS ATTACHING BRACKETS TO  JAMBS MUST FIT SECURELY INTO A STRUCTURAL MEMBER OR SURFACE. IF THE DOOR FALLS, SERIOUS INJURY OR DEATH AND/OR DAMAGE TO THE DOOR CAN RESULT.
STEP 5: TENSIONER END
With an arrow pointing toward the wall rotate the Release arm forward to release tension. Slide the tensioner over the axle, until approximately 2-7/8″ of
the axle is outside of the tensioner. Allow the release arm to rotate back to the holding position. See Figure 12.
Tighten the set screw when in place.

WARNING!
TENSIONER ASSEMBLY MUST BE ORIENTED ON THE AXLE WITH THE ARROW POINTING TOWARD THE WALL. IF THIS IS NOT DONE, IT WILL NOT OPERATE AS DESIGNED, WHICH MAY CAUSE SERIOUS INJURY OR DEATH DUE TO THE DOOR SUDDENLY LOSING SPRING TENSION AND RAPIDLY MOVING DOWNWARD.
STEP 6: STAMPED AXLE SUPPORT END
With an arrow pointing toward the wall, slide stamped axle support over the axle until approximately 2-7/8″ of the axle is outside of stamped axle support. See figure 13.
Tighten set screws when in place.

STEP 7: REDUCED CHAIN DRIVE END
Fasten 63 tooth cast ring gear to drum using three (3) each 3/8″ – 16 x 1-1/2″ grade 5 hex bolts and 3/8″ lock washers.
Install two (2) each 3/8″ – 16 x 1″ square head setscrews in the threaded holes in the cast axle support bracket.
These will be tightened against the axle later.
Slide cast axle support bracket over the axle. See Figure 14.
Tighten set screws when in place.

STEP 8: ELECTRIC DRIVE END
Locate 3 each 1″ O.D. x 2 3/8″ long spacer tubes and struts between 72 tooth sprocket and drum. Attach sprocket with (3) each 3/8″ – 16 x 3 1/2″ grade 5 hex bolts and 3/8″ lock washers.
Slide stamped axle support over the axle, with an arrow pointing toward the wall, until approximately 1-3/8″ of the axle is outside of stamped axle support. See Figure 15.
**** Tighten set screws when in place.

WARNING!
BEFORE LIFTING THE DOOR INTO POSITION, ENSURE THAT ALL SET SCREWS ARE TIGHTENED TO ADEQUATELY SECURE AXLE SUPPORTS AND TENSIONER. FAILURE TO SECURE WILL RESULT IN FALLING PARTS, WHICH WILL LEAD TO SERIOUS INJURY OR DEATH.
STEP 9: LIFTING DOOR ASSEMBLY
Raise the door using appropriate lifting equipment, ensuring a protective barrier is maintained between the product and any surface or object that it may come into contact with.
Position the door on brackets with tensioner and axle support resting safely on top of the bracket flange.
Door should be positioned as close as possible to the header and still be able to rotate and clear the bottom bar.
Each end of the door should be equal distance from the header and the curtain must be centered in the opening.
WARNING!
DO NOT ALLOW DOOR ASSEMBLY TO ROLL OFF BRACKETS OR MOVE SIDEWAYS OFF THE EDGE OF THE BRACKET.
IF THE DOOR FALLS, SERIOUS INJURY OR DEATH AND/OR DAMAGE TO THE DOOR CAN RESULT.
STEP 10: TENSIONER END
Attach tensioner assembly to door bracket using two (2) each 3/8″ – 16 x 3/4″ grade 5 hex bolts, 3/8″ lock washers, and 3/8″ flat washers. SEE FIGURE 1

STEP 11: PUSH UP THE NON-TENSIONER END
Attach stamped axle support to door bracket using two (2) each 3/8″ – 16 x 3/4″ grade 5 hex bolts, 3/8″ lock washers and 3/8″ flat washers. SEE FIGURE

STEP 12: REDUCED HAND CHAIN DRIVE END
Attach cast axle support bracket to door bracket using 3/8″ – 16 x 3/4″ grade 5 hex bolt, 3/8″ lock washer, and 3/8″ flat washer.
Position chain hoist assembly on door bracket next to cast axle support and attach to door bracket using two (2) each 3/8″ – 16 x 3/4″ grade 5 hex bolts, 3/8″ lock washers, and 3/8″ flat washers. The spur gear on the hoist will engage with the internal teeth of the cast ring gear on the end of the drum.
** Connect cast axle support bracket to the side of chain hoist using 3/8″ – 16 x 3/4″ hex bolt and 3/8″ lock washer. SEE FIGURE 18.
** Feed hand chain over chain pocket wheel and through the hoist.
Connect the ends of the hand chain, being careful not to twist the chain. The hand chain may be lengthened or shortened as necessary.
Install hand chain keeper on wall or jamb.

STEP 13: ELECTRIC DRIVE END
Attach stamped axle support to door bracket using two (2) each 3/8″ – 16 x 3/4″ grade 5 hex bolts, 3/8″ lock washers, and 3/8″ flat washers. SEE FIGURE

WARNING!
ENSURE THAT SET SCREWS OF THE TENSIONER & AXLE SUPPORTS ARE ADEQUATELY TIGHTENED SECURING THE AXLE IN
PREPARATION FOR ADDING TENSION
STEP 14: POSITION THE DOOR
At both ends of the door, slightly loosen the 3/8″ – 16 x 3/4″ hex bolts that fasten the tensioner assembly, axle support, and chain hoist to brackets.
Push door assembly toward header leaving enough room for the door to rotate freely. Each end of the door is to be an equal distance from the header.
The curtain is to be centered in the opening.
Tighten securely all 3/8″ – 16 x 3/4″ hex head bolts loosened in the above step.
** Tighten all 3/8″ -16 square head setscrews in tensioner and axle support at both ends of the door.
STEP 15: SETTING INITIAL SPRING TENSION**
Rotate the door two (2) revolutions in the direction that would send the bottom bar down through the guides.
While firmly holding the door at the bottom bar, cut the tape and plastic wrap that holds the door in a coil. Direct the bottom bar down into the guides,
stopping just past the head stop area.![ROLL UP DOORS DIRECT 3100 Roll Up Door

• Fig16](https://manuals.plus/wp-content/uploads/2022/09/ROLL-UP-DOORS- DIRECT-3100-Roll-Up-Door-Fig16.png)

WARNING!
ENSURE THAT ASTRAGAL IS NOT CUT DURING
TAPE AND PLASTIC REMOVAL.
WARNING!
EXTREME SPRING TENSION CAN CAUSE SERIOUS INJURY OR DEATH. INSTALLATION, REPAIRS AND ADJUSTMENTS MUST BE MADE BY A TRAINED ROLLING SERVICE DOOR SYSTEMS TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS. DOOR MUST BE FULLY OPEN WHEN MAKING ADJUSTMENTS.
STEP 16: HEADSHOPS
Slide heads top from outside of each guide. SEE FIGURE 21.
Secure each headshop to guide with a 3/8″ – 16 x 1/2″ hex bolt and a 3/8″ lock washer.
FIGURE 21:
HEAD STOPS

STEP 17: SLIDE-LOCK, STEP PLATE & PULL ROPE
Transfer the 1/4″ – 20 x1/2″ carriage bolts and 1/4″- 20 serrated flange hex nuts that were removed from both ends of the bottom bar to the two holes at the center of the bottom bar and angle.
For manually operated doors, lower bottom bar and install slide lock and step plate using (2) 1/4″ – 20 x 1″ hex bolts, (2) 5/16″ – 18 hex nuts, (2) 1/4″ flat washers and (2) 1/4″ – 20 nylon insert hex nuts. Do this at both ends of the bottom bar. See figure 22.
*For electrically operated doors, lower the bottom bar and install a step plate using (2) 1/4″ – 20 x 1/2″ carriage bolts & (2) 1/4″ – 20 serrated flange hex nuts. See figure 22.
For push-up operated doors only, install rope in one of the holes at the center of the horizontal leg of the bottom bar angle.

NOTE:
BEFORE CYCLING DOOR TO TEST DOOR OPERATION, ENSURE THAT ALL FASTENERS AND SET SCREWS ARE TIGHTENED AND SECURE ALL COMPONENTS.
STEP 18: CHECK MANUAL DOOR OPERATION
Cycle the door by raising and lowering the door to its fully closed and fully opened position.
Set limits of electrically operated doors at this time.
Evaluate spring tension. If adjustments to spring tension are required, Proceed to Step 19.
Refer to specific operator instructions for setting limits.
STEP 19: ADJUST SPRING TENSION (IF REQUIRED)
Fully open door.
Loosen all 3/8″ – 16 square head setscrews in tensioner and axle support at both ends of the door.
At the tensioner end, place the tensioning device around the end of the axle so that pulling down on the handle will rotate the axle to increase spring tension.
To increase spring tension, pull down on tensioning device. The tensioner will automatically grip the axle and hold the new tension setting.
To decrease spring tension, momentarily pull down on the tensioning device and then lift the spring roll pin on the tensioner’s knurled wheel. Gently let
up on the tensioning device, allowing the axle to rotate to reduce the tension. While holding the new tension, release the tensioner’s spring roll pin. The
tensioner will now grip the axle and hold the new tension setting.
Tighten all 3/8″ – 16 square head setscrews in tensioner and axle support at both ends of the door.
Remove tensioning device and operate the door.
Repeat the above steps as necessary.
NOTE:
INCREASING OR DECREASING SPRING TENSION MUST BE DONE FROM THE TENSIONER SIDE OF THE DOOR ASSEMBLY.
WARNING!
EXTREME SPRING TENSION CAN CAUSE SERIOUS INJURY OR DEATH. INSTALLATION, REPAIRS, AND ADJUSTMENTS MUST BE MADE BY A TRAINED ROLLING SERVICE DOOR SYSTEMS TECHNICIAN USING PROPER TOOLS AND INSTRUCTIONS. DOOR MUST BE FULLY OPEN WHEN MAKING ADJUSTMENTS.

WARNING!
DOOR MUST BE FULLY OPENED WHEN MAKING ADJUSTMENTS.
STEP 20: PRODUCT SAFETY LABELS
Install RDD-201 on the tension bracket. (page 17)
Visual for RDD-204 on the bottom bar. (page 17)
**** Install RDD-202 door drive side, guide, or jamb. (page 17)

PRODUCT SAFETY LABELS

Roll Up Doors Direct requires the following product safety/labels to be in place and/or installed to fully complete installation.
In any case, where product safety labels are missing or damaged, contact Roll Up Doors Direct immediately to obtain replacements.

OPTIONAL PANTHEON JSC2 INSTALLATION

NOTE:
CONNECTING THE MANUAL RELEASE CABLE TO THE DRIVE IS TO BE DONE BEFORE THE DOOR IS INSTALLED
Check to ensure a 5″ inset on the barrel is present.
Pull the ring on the spring-loaded pin and twist it to disengage the auto (electric mode).
Rotate the motor head to test manual operation.
Remove the knurled split nut.
Uncoil the manual release cable and insert the free end of the cable into the threaded recess where 5″ of the knurled split nut was removed.
Reinstall knurled split nut and tighten it.
**** Carefully coil release cable and motor electric cables together and secure to each other in order to prevent uncoiling or damage during installation of the door.

When installing Commercial Pantheon1¼” spacing is required between the guide and inside of the drive end bracket (see above).
The drive end door bracket is mounted independently of the guide. NO SPACERS ARE REQUIRED OR PROVIDED.
Ensure Guides are plumb, holding back of the guide to the back of the guide dimension, and door brackets are level with one another.

Return to page 8 to continue door installation.
WARNING! TAKE CARE TO ENSURE THAT THE CABLES FROM THE DRIVE UNIT ARE NOT DAMAGED OR PERMITTED TO RUB ON ANY PART OF THE STRUCTURE OR THE DOOR DURING THE INSTALLATION.
NOTE:
FOR THE COMPLETE INSTRUCTIONS ON INSTALLING AND SETTING UP THE PANTHEON MOTOR, PLEASE REFERENCE THE PANTHEON INSTRUCTIONS FOR FURTHER DETAILS.

OPTIONAL ATA EZ ROLLER INSTALLATION

GUIDE/BRACKET SPACING

content/uploads/2022/09/ROLL-UP-DOORS-DIRECT-3100-Roll-Up-Door-Fig26.png)
STEP 3| STEP 4
INSTALL ATA MOTOR| INSTALL DOOR TO BRACKET
|

Operation and Maintenance Manual

The following manual is provided to evaluate the operational performance and future maintenance of the Roll Up Doors Direct Rolling Sheet door product line.
Roll Up Doors Direct mandates rolling sheet door product installation by trained rolling door technicians and future maintenance by experienced/qualified
personnel. Specific parts, components, assemblies, etc. that are determined to be defective, worn, or unsafe by performance evaluations or preventative maintenance programs must result in rolling sheet door assembly taken out of service. All repairs, part replacements or adjustments must be made by trained rolling door technicians to place rolling sheet door assembly back into service. It is MANDATORY that all Roll Up Doors Direct door technicians and other technicians, installers and future maintenance staff comply fully with all safety information, procedures, and instructions contained in this manual. Failure to do so could result in premature part/component failure resulting in serious injury or death to others and, with respect to Roll Up Doors Direct door technicians, the immediate termination of employment
Adjustments, part replacement, repairs, etc. must be performed by a trained rolling door technician
ROLLING SHEET DOOR PERFORMANCE EVALUATION

• Rolling Door operation should be easy at/near the open and closed positions. Rolling Door may require more effort to open through the middle
  a portion of travel.

• Rolling Door operation to the open position should result in the bottom bar angle resting against head stops and remaining in the open position.

• Rolling Door operation should not exceed 35lb. of force for hand chain operation, and 30 lb. for manual operation.

• Rolling Door operational balance evaluation:
  If door operation is easy to close but hard to open; spring tension needs to be increased
  If door operation is hard to close but easy to open; spring tension needs to be decreased
  Spring tension adjustments must be made by a trained rolling door technician. Refer to Rolling Door installation instructions for the tension adjustment procedure.
  WARNING: Extreme spring tension can cause serious injury or death

• Rolling Door electrical motor operation should be evaluated quarterly.

• Prior to Rolling Door electrical motor operation assure that doorway is clear and in full view before and during the complete operation cycle.

• UL 325 requires constant pressure to close doors without sensing edges or photoelectric sensors/eyes.

• Sensing devices should be tested at least weekly. Sensing edges should be tested at both ends to evaluate the proper operation. Photoelectric eyes
  must be tested by breaking the beam to evaluate the proper operation.

• Evaluate operator limit setting at door travel open and closed positions. If the operator limit setting has become out of sync with the door open and close positions, refer to operator installation instructions to reset limits to an appropriate setting in relationship to door open and closed positions.

• If at any time during Rolling Door electrical motor operation, the motor sounds like it is under excessive load or stress to open the door:
  Close the door using the motor operator. Engage motors manual operation feature to manually operate the door to the
  open position.
  If door operation is heavy, cannot be completely opened, or is hard to open and will not stay in an open position; Spring
  Assembly counterbalance evaluation is required, which may require adjustment or replacement.
  Spring tension adjustments or repairs must be made by a trained rolling door technician. Refer to Rolling
  Door installation instructions for tension adjustment procedure.
  Determination of counterbalance repair must result in the Rolling Door being taken out of service until the required repairs are complete.

VISUAL INSPECTION

Guides:

• Guide fasteners must be present and secured in each existing hole/slot provided with fasteners supplied by Roll Up Doors Direct.
• Guides must not be bent, crushed, or damaged in a way that binds the curtain and/or bottom bar assembly at any portion of travel.
• Head stops must be securely fastened in place at top of the guide to prevent the bottom bar from traveling out of the top of the guide when rolling the door curtain is fully raised to the open position.
• Inspect guide wear strip (when provided) for excessive cracking, tearing, wear, or absence.

Curtain:

• During rolling door operation, curtain and bottom bar assembly must move freely inside guides and not contact the header or ceiling.
• Latches, Step Plates, Slidelocks, windsocks, etc. (when provided) must always be securely fastened to curtain assembly.
• Windsocks should never be removed from the curtain.
• Inspect curtain wear material or felt tape (when provided) for excessive tearing, wear, or absence.
• Inspect weather seals; Top Draft Stop, side draft stop, brush (when provided)

Brackets/Mounting Plates:

• All Fasteners must be present and secured with fasteners detailed in installation instructions.
• Brackets & Mounting plates (when provided) must not be bent or damaged in a way that adversely affects the safe operation of the door assembly.

Hood Assembly:

• When provided, all fasteners attaching hood endcaps, hood support (when provided), and hood to the wall must be secure.
• Hood endcaps or hood must not be bent or crushed in a manner that binds the curtain thus hindering the proper operation of the rolling door
  operation.

Chain Hoist Gears:

• Fasteners attaching all chain hoist components, & gears must be securely fastened.
• Visually inspect gears for broken, cracked, missing or extremely worn teeth.
• Clear debris from gear teeth.

Sprockets and Roller Chain Drive:
Sprocket misalignment will result in excessive wear and could cause the roller chain to jump off of the sprocket during operation or lead to premature failure of the roller chain assembly.

• Visually inspect sprocket alignment between the Rolling Door sprocket and output sprocket of the motor operator. Align sprockets and tighten set screws as needed.

• Inspect roller chain for excessive wear or damage.

• Roller Chain Lubrication: SAE 20 oil to be used for service temperatures between 32
  F and 104 F. Apply oil where chain tension is minimal.

• Check fasteners and tighten as required.

Tensioning Devices & Axle Supports:

• Fasteners attaching all tensioning devices and axle supports must be securely fastened.
• Set screws securing the axle must be securely fastened.
• Inspect for components for damage or deformity.

Determination of tensioning device repair or replacement must result in the Rolling Door being taken out of service until the required repairs are complete. Repair or replacement must be performed by a trained rolling door technician
Product safety labels should be periodically inspected and cleaned by the product used as necessary to maintain good legibility for safe viewing distance
Product safety labels should be replaced by the product user when they no longer meet the legibility requirements for safe viewing distance. In any case where products have an extensive expected life or where exposed to extreme conditions, the product user should immediately contact Roll Up Doors Direct to obtain replacements.

References

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