RP-TOOLS BY-1000 Mobile Scissor Lifter User Manual
- June 12, 2024
- RP-TOOLS
Table of Contents
Mobile Scissor Lifter
BY-1000
User Manual
INTRODUCTION
**** Congratulations on your purchase of this Hydraulic Scissor Lift. This
model is the result of our vast experience in the production of fine lifting
vehicles machines. It represents the high degree of craftsmanship and
reliability that have made us a leader in these fields.
It is a wheels free hydraulic lift bridge with a lower profile, designed and
built to meet the requirement of the operator changing tires in the tire shop
and for minor mechanical jobs (oil change, changing brake pads etc.) as it
reaches a lifting height of around one meter.
This manual will give you an understanding of the operation, inspection, and
basic maintenance of this lift. If you have any questions concerning the
operation or maintenance of your lift, please consult the dealer.
The design and manufacture of this lift fully comply with the lifting
standards of CE. We have met these standards without reducing the performance
or economy of operation of the lift. To maintain these high standards, it is
important that you and your dealer pay close attention to the recommended
maintenance schedules and operating instructions contained within this manual.
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by
the following notations:
The Safety Alert Symbol means ATTENTION ! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
WARNING Failure to follow WARNING instructions could result in severe
injury or death to the lift operator, a bystander or aperson inspecting or
repairing the lift.
CAUTION indicates special
CAUTION precautions that must be taken to avoid damage to the lift.
NOTE provides key information to IN OTE make procedures easier or clearer
and also some important things.
NOTE:
- This manual should be considered a permanent part of this lift and should remain with it even if the lift is subsequently sold.
- We continually seek advancements in product design and quality. Therefore, while this manual contains the most current product information available at thetime of printing, there may be minor discrepancies between your lift and this manual. If you have any questions concerning this manual, please consult your dealer.
SAFETY INFORMATION
**** THIS SCISSOR LIFT IS ONE KIND OF THE LIFTING EQUIPMENTS. ITS SAFE USE
AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER OPERATION TECHNIQUES AS
WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE
FOLLOWING REQUIREMENTS BEFORE OPERATION THIS LIFT.
HE OR SHE SHOULD:
- OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF LIFT OPERATION.
- OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MANUAL.
- OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER OPERATION TECHNIQUES.
- OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER’S MANUAL AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.
SAFETY INFORMATION
Please read the following important labels carefully before operating this
lift.
TRANSPORT & UNPACKING
Depending on the standard request, this lift and the hydraulic pump are
protected by two cartons with pallets. And the machine must be handled with a
forklift with the forks positioned as shown in the figure.
- Shipping weight for the lift is 1091LBS (495KG).
- Shipping weight for the hydraulic pump is 77LBS (35KG).
CAUTION Once the packing material has been removed, check the machine for
any sings of damage.
WARNING Keep the packing materials out of the reach of children as they
can be a source of danger.
Keep the packing for possible future transport.
SPECIFICATIONS
| Motor | 110 VAC at 60 Hz, 1 Ph, 2.95 hp ( 2.2 kW ) |
|---|---|
| Lifting Capacity | 6614 lbs ( 3000 kg ) |
| Max Lifting Height | 39 3/8 in ( 1000 mm ) |
| Lowered Height | 4 9/64 in ( 105 mm ) |
| Lifting Time | 30 seconds |
| Air Supply | 87 – 116 psi ( 6 – 8 bar ) |
| Single Platform Length | 55 33/64 in ( 1410 mm ) |
| Single Platform Width | 20 55/64 in ( 530 mm ) |
| Width between Platforms | 33 15/32 in ( 850 mm ) |
| Overall Length (includes Ramps) | 79 9/64 in ( 2010 mm ) |
| Overall Width | 75 13/64 in ( 1910 mm ) |
| Product Weight | 1069.24 lbs ( 485 kg ) |
WORKING PLACE
Choose the place the machine is to be installed in compliance with current
work place safety regulations. The floor should not be broken or uneven so
that the machine will be stable and the platform can move freely.
If the installation is out door, it must be protected by some kind of roofing
against rain.
The following work environment conditions are applicable
- Relative humidity: from 30-95% without condensation.
- Temperature: 5-55 ℃.
WARNING The machine must not be operated in explosive atmospheres.
WORKPLACE REQUIREMENTS
Maximum machine space requirements are 3200X2000mm with a minimum distance
from walls as shown in the diagram.
These measurements are also the machine working range. Persons other than specially trained and authorized operators are expressly forbidden to enter this area,
DESCRIPTION
NOTE
It is main parts figure above. More detailed components and assembly please
see exploded view
DESCRIPTION
NOTE
It is main parts figure above. More detailed components and assembly please
see exploded view
INSTALLATION
Connecting pipes
There are two pipes from the hydraulic pump as shown in the figure. (X) is a
pneumatic pipe and used for the safety lock. (Y) is a hydraulic oil pipe and
used for the hydraulic cylinders.
Enter hydraulic oil
Remove the motor box off, and then turn the oil cap anti-clockwise to open the
oil inlet. Fill in the hydraulic oil 30# from the oil inlet as shown in the
figure.
NOTE
- Make sure that there is sufficient oil in the tank when the machine working
- Do not overfill the oil tank, otherwise it may overflow when the oil warms up and expands.
- Make sure that the oil tank cap is properly closed before working.
OPERATION
During all operations, keep hands and other parts of the body as far as
possible from moving parts of the machine. Necklace, bracelets and too large
clothes, can be dangerous for the operator.
WARNING When the lift is working (lifting a car), remember: Any personnel do not get in the lift and the car, it could result in severe injury or death!
OPERATION
WARNING During all operations, keep hands and other parts of the body as
far as possible from moving parts of the machine. Necklace, bracelets and too
large clothes, can be dangerous for the operator.
WARNING When the lift is working (lifting a car), remember: Any personnel do not get in the lift and the car, it could result in severe injury or death!
STORING
If the machine as to be stored for a long time you have to :
- Go down the platforms and no heavy object on them.
- Disconnect the machine from all power sources. 96
- Grease all the parts that could be damaged if they dry out.
- Empty hydraulic oil reservoir and wrap the machine in a sheet of protective plastic to prevent dust from reaching the internal working parts. If the machine as to working again after a long storing period, it is necessary to:
- Put the oil into the reservoir again.
- Restore the electric connection.
ELECTRIC SYSTEM
HYDRAULIC SYSTEM
STRUCTURE DIAGRAM
| Serial No. | Code | Name |
|---|---|---|
| 1 | 1 | base |
| 2 | 2 | Slide block |
| 3 | 3 | lock |
| 4 | 4 | Lock clamp |
| 5 | 5 | bolt |
| 6 | 6 | Lock bend |
| 7 | 7 | Up block |
| 8 | 8 | Down block |
| 9 | 9 | Lock cover |
| 10 | 10 | waika |
| 11 | 11 | shaft |
| 12 | 12 | Slide block a |
| 13 | 13 | Slide block b |
| 14 | 14 | Drive arm |
| 15 | 15 | Idle arm |
| 16 | 16 | Oil cylinder |
| 17 | 17 | shaft |
| 18 | 18 | ramp |
| 19 | 19 | Support |
| 20 | 20 | platform |
| 21 | 21 | |
| 22 | 22 | |
| 23 | 23 | |
| 24 | 24 | |
| 25 | 25 | |
| 26 | 26 | |
| 27 | 27 | |
| 28 | 28 |
Packing list
Mobile scissor lifter
| Serial number | Name | Quantity |
|---|---|---|
| 1 | A small round | 3 |
| 2 | Small round handle | 1 |
| 3 | Lead bridge plate | 4 |
| 4 | The rubber piece | 4 |
| 5 | Expansion screws | 6 |
| 6 | The lifting machine | 1 |
| 7 | Control cabinet | 1 |
| 8 | The trachea | 2 |
| 9 | The tubing | 2 |
| 10 | The instructions | 1 |