TAMMER 20-30 kW DIESEL Industrial Heater Instruction Manual

TAMMER 20-30 kW DIESEL Industrial Heater Instruction Manual

OPERATION INSTRUCTIONS

DIRECT-FIRED DIESEL/KEROSENE HEATERS

Read this manual carefully before using the unit and save it for future reference.

Disclaimer

Tammer Brands Oy reserves the right to make alterations to specifications, quantities, dimensions etc. for production or other reasons, subsequent to publication.

While we believe the information is accurate and complete, we make no warranty or representation for any particular purposes. The information is offered in good faith and with the understanding that any use of the units or accessories in breach of the directions and warnings in this document is at the sole discretion and risk of the user.

General Safety Rules

Read instructions carefully. Read and follow all instructions. Place instructions in a safe place for future reference. Do not allow anyone who has not read these instructions to assemble, light, adjust or operate the heater. If the information in this manual is not followed exactly, a fire or explosion may result causing property damage,

personal injury or loss of life.
Service must be performed by a qualified service agency.

Unvented portable heaters use air (oxygen) from the area in which it is used. Adequate combustion and ventilation air must be provided. Refer to instructions.

Warning
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WARNING
Fire, burn, inhalation, and explosion hazard. Keep solid combustibles, such as building materials, paper or cardboard, a safe distance away from the heater as recommended by the instructions. Never use the heater in spaces which do or may contain volatile or airborne combustibles, or products such as gasoline, solvents, paint thinner, dust particles or unknown chemicals.

WARNING
Direct-fired heaters may cause carbon monoxide (CO) poisoning when incorrectly used, e.g indoors without adequate air circulation, or if not properly working. CO poisoning may lead to death.

GENERAL HAZARD WARNING

Failure to comply with the precautions and instructions provided with this heater, can result in death, serious bodily injury and property loss or damage from hazards of fire, explosion, burn, asphyxiation, carbon monoxide poisoning, and/or electrical shock. Only persons who can understand and follow the instructions should use or service this heater. If you need assistance or heater information such as an instructions manual, labels, etc. Contact the manufacturer.

WARNING
Not for home or recreational vehicle use

WARNING

• Your safety is important to you and to others,
• So please read these instructions before you operate this heater
• The electrical system to which the appliance is connected must comply with current legislation. Installation requires a residual current circuit breaker (rccb) in the main electrical distribution board.
• Unplug the appliance before performing any maintenance operations.
• Always check the power cable before using the appliance. It must not be bent, taut, stretched, crushed or any way damaged.
• The power cable must be replaced by qualified personnel only. Use an original power cable only with a 3-pin approved plug.
• The front outlet is very hot during operation. Do not touch! Burn danger.

Product Description

Diesel or Kerosene direct-fired mobile/portable space heater with open combustion chamber

Technical Specifications

Assembling Instructions

Extract the heater from its carton. If the unit is anyhow damaged, do not use it and contact your dealer. 616913: the heater is only need to fix the plastic handle, no further operations required (see Fig. 1)

616914: The following accessories are supplied in the shipping carton.

To assemble the heater, proceed as follows (see Fig. 2):

1. Insert the wheel shaft E into the corresponding hole of the caster fixing plate J, insert the cotter I to the corresponding holes of the wheel shaft; put plain washer F to the two sides of shaft, slide the wheel D over the wheel shaft E, screw the nut G to fix the wheel on the shaft. Install the wheel cover H.
2. Use the clamping screw C and Plain washer ø6 B to install the Handle A into the corresponding hole of the caster fixing plate J.

Installation Instructions

Position the heater on a flat, level, non-flammable, solid surface.

Direct-fired heaters are intended for use in outdoor open areas or in indoor well ventilated areas. For indoor use, provide permanent ventilation openings of at least 25 cm²/kW, equally distributed between floor and high level, with a minimum of 250 cm².

| 616913| 616914
---|---|---
Minimum Opening Size| 600 cm²| 800 cm²

• Only install the heater in normal upright position.
• Do not place the heater near walls, corners or low ceilings.
• Do not place the heater below a socket outlet.
• Do not place the heater on moving vehicles or where it can tip over.
• Keep the heater away from flammable, combustible, explosive or corrosive materials.
• Keep the heater away from curtains or similar materials that could block the air inlet and outlet.
• Never block or restrict the air inlet and outlet for any reason.
• Keep the power cable away from heat sources, sharp edges, cutting and moving parts.
• Do not expose directly to the weather or to excessive humidity.
• Do not place the heater in the immediate surroundings of a bath, shower or swimming pool.

Follow general and special fire safety regulations in force in all fields of applications. In any case ensure the following minimum safety clearances from materials or objects in the surroundings of the heater:

• Side:…………………………………………………. 0.6 m
• Air inlet side:…………………………………………1 m
• Top: ………………………………………………….. 1.5 m
• Hot air outlet side:……………………………….3 m
• Floor: …………………………………………………… 0 m

Floors and ceilings must be made of fireproof materials in the place where the heater is operated. Do not connect direct-fired heaters to air ducts.

Instructions for Use

START-UP

Fill tank with clean fuel. Only use Diesel or Kerosene.

The fuel gauge on top of the tank allows to check fuel level

Connect the power cord plug to a AC220-240V 50 Hz earthed electrical supply system.

Earthing is mandatory.
When complete “start-up” above, the left display window shows “–”, the right display window shows ambient temperature value.

Push the power switch to “ON”(1) position.

The default temperature setting is 20°C, be showed on the left display window.

If the ambient temperature is lower than default temperature, the electrodes start sparking, after 7 seconds, the heater starts.

If the ambient temperature is higher than default temperature, turn thermostat control knob to desired temperature, the electrodes start sparking, after 7 seconds, the heater starts.

COLD START-UP: at low temperature keep the air vent hole (see Fig. 6) closed by a finger during ignition to make start-up easier.

ABNORMAL OPERATION: in case of malfunction (flame failure, reduced air flow, bad combustion, etc.) the heater stops and the indicator light starts FLASHING (THE LOCK-OUT MODE code will be showed on the display window).

MANUAL RESET/RESTART

If the heater is in lock-out mode, check and remove the cause of lock-out before restarting the heater. To reset, turn the ON/OFF switch to 0 and then again to I. In case of repeated malfunction, call technical service. Turning the thermostat control knob will NOT reset the heater.

SHUT-DOWN

• Move switch to “OFF” (O) position. Unplug the unit when not used for a long time.
• Never disconnect the heater from mains to stop it while in operation. Always allow the cooling sequence to be completed (BGO1601-50), otherwise the residual heat could damage internal components.
• Do not cover the heater. Do not block the air inlet and outlet.
• The heater outlet is very hot during operation and after use. Do not touch! Use personal protecting equipment if needed.
• Children should be supervised to ensure that they do not play with the appliance.
• The appliance is not intended for use by persons (including children) with reduced physical, sensory or  mental capabilities, or lack of experience and knowledge.
• Unplug the heater before moving it. Never pull the cable to unplug or move the unit.
• Do not leave the heater unattended when in use.
• Never use the appliance with wet hands or when either the heater or the power cable is wet.
• If the supply cable is damaged, it must be replaced by the manufacturer, by a service agent or a similar qualified person.

Cleaning, Maintenance and Storage

• Regularly wipe the enclosure using a soft sponge or cloth. For very dirty parts, use a sponge wetted with lukewarm water and a mild detergent, then dry using a clean cloth.
• Keep air inlet and fan free from dust and dirt. To clean inner parts, gently blow compressed air through air inlet.
• Regularly inspect the power cable: if worn, cracked or damaged have it replaced by technical service.
• Before storing the heater, make sure it is perfectly cool and dry. Cover the unit with a plastic bag, put it in its packing box and store it in a dry, ventilated place.
• Before starting any maintenance task, shut down, unplug and let the heater cool down for at least 15 minutes.
• Do not attempt any electrical repair yourself. If the heater needs service or repair, contact a qualified technician.
• Do not use a faulty unit unless a qualified technician has inspected and repaired it.
• When cleaning, make sure that water does not enter the unit.
• Do not open the enclosure to clean the inner parts. Do not spray water into the heater.
• Never use solvents, gasoline, toluene and similar aggressive chemicals to clean the heater.

The following checks BY QUALIFIED PERSONNEL ONLY are recommended before every seasonal use:

Nozzle
Carefully unscrew nozzle from nozzle fitting. Blow compressed air through nozzle orifice to free it from dirt.  Replace nozzle if necessary.

Air Filters
Clean air filters. Remove filter end cover (11), wash air intake filter (10) using a light detergent and dry it thoroughly before re-installing. Replace air delivery filter (9) once a year (Fig.3)

Ignition Electrodes
Clean, adjust and if necessary replace ignition electrode. For electrode gaps see Fig. 4-5 (dimensions in mm).

Compressor Pressure Adjustment (Fig. 6)

The compressor pressure is factory set and must be checked and adjusted by qualified technicians only. Tampering with the unit may be dangerous.

Remove pressure gauge cap. Connect a pressure gauge on the pressure measuring port on the rear guard. Start heater and read air pressure value. If necessary adjust pressure to the correct value turning the adjusting screw (the air vent hole in the adjusting screw middle) clockwise to increase, anticlockwise to decrease the pressure:

Inspect cables, electrical parts and connections.

Wiring Diagram

Troubleshooting

power line and voltage
Check fuse and replace if necessary
Faulty or damaged power cord| Check and replace if needed
Faulty motor/capacitor| Check and if necessary replace
Lock-out of appliance due to previous overheating| Detect the cause of overheating Shut the appliance downCheck air inlet and outletWait some minutes and restart the appliance
E2 displayed on the screen| The temperature probe is faulted or the connector for temperature probe is loosen| Check and replace if the temperature probe if needed
Check and replace the PCB if needed
Motor runs, but the heater does not ignite and locks out after a short timeE1 displayed on the screen| Empty fuel tank, dirty or wrong fuel| Remove wrong or dirty fuelFill the tank with clean Diesel or kerosene
Fuel filter clogged| Clean or replace fuel filter
Air leaks in oil line| Check hoses, tighten connections, if necessary replace
Burner nozzle clogged| Clean nozzle blowing compressed air, replace if necessary
Fuel viscosity increased at low temperature| Mix Diesel with 10-20% kerosene
Flames come out of flue outlet * E1 displayed on the screen| Insufficient airflow into combustion chamber| Check air inlet, fan, motor
Compressor pressure too high| Check air pressure, adjust if needed
Heater stops during operation ** Ambient temperature displayed on the screen| The room temperature set on room thermostat has been reached| Normal operationTo start turn the temperature control knob clockwise on a higher setting
operation **** E1 displayed on the screen| Flame failure| Check and remove the cause(s) of malfunction To reset, turn On/Off switch to 0 and then to I Call technical service if the problem persists
Bad combustion
Reduced airflow
Overheating
LC displayed on the screen| Failed 3 times for igniting will lock the PCB and stop working| With electricity on, it will be unlocked after 3 times power switch to ON in 10 seconds;

WARRANTY

Bellus heaters are carefully manufactured and quality tested before leaving the factory. However, if the device you have purchased shows any material, installation or manufacturing defects, they will be repaired in accordance with our warranty, either by repair at no cost or by replacement of a defective device.

The warranty period for Bellus heaters is 24 months from the date of purchase. The warranty is valid only upon presentation of a purchase receipt which should include the name of the seller, the model number of the product and the date of purchase. This warranty does not cover wear and tear due to normal use or defects arising from wear and tear. The warranty does not cover defects arising from improper use or non compliance with the instructions. For warranty claims, contact your Bellus heater dealer.

Disposal

The symbol indicates that this product is not to be disposed of together with household waste. This product must be delivered to a recycling service or container for electrical appliances and electronic equipment. This is done to avoid health risks and prevent harm to the environment. Local businesses (or the environmental station in your neighborhood) are required by law to accept and recycle such products, as a means of environmentally sound disposal.

Information requirements for gaseous/liquid fuel local space heaters:

Model identifier(s): 616913

Indirect heating functionality: no
Direct heat output: 20 kW
Indirect heat output: N.A. (kW)
**Fuel| | | Space heating emissions ()
NOx
Select fuel type| liquid| | 79 mg/kWh input (GCV)
Item| Symbol| Value| Unit| | Item| Symbol| Value| Unit
Heat output| Useful efficiency (NCV)
Nominal heat output| Pnom| 20| kW| Useful efficiency at nominal heat output| ηth,nom| 100| %
Minimum heat output (indicative)| Pmin| N.A.| kW| Useful efficiency at minimum heat output (indicative)| ηth,min| N.A.| %
Auxiliary electricity consumption| | Type of heat output/room temperature control (select one)
At nominal heat output| elmax| 0,002| kW| single stage heat output, no room temperature control| no
At minimum heat output| elmin| N.A.| kW| two or more manual stages, no room tempera ture control| no
In standby mode| elSB| N.A.| kW| with mechanic thermostat room temperature control| no
| with electronic room temperature control| yes
| with electronic room temperature control plus day timer| no
| with electronic room temperature control plus week timer| no
| Other control options (multiple selections possible)
| room temperature control, with presence de tection| no
| room temperature control, with open window detection| no
| with distance control option| no
| with adaptive start control| no
| with working time limitation| no
| with black bulb sensor| no
Permanent pilot flame power requirement|
Pilot flame power requirement (if applicable)| Ppilot| 0| kW|
Contact details| Tammer Brands Oy, Viinikankatu 36, 33800 Tampere, Finland
() NOx = nitrogen oxides
Model identifier(s): 616914**

Indirect heating functionality: no
Direct heat output: 30 kW
Indirect heat output: N.A. (kW)
**Fuel*| | | Space heating emissions ()
NOx
Select fuel type| liquid| | 69 mg/kWh input (GCV)
Item| Symbol| Value| Unit| | Item| Symbol| Value| Unit
Heat output| Useful efficiency (NCV)
Nominal heat output| Pnom| 20| kW| Useful efficiency at nominal heat output| ηth,nom| 100| %
Minimum heat output (indicative)| Pmin| N.A.| kW| Useful efficiency at minimum heat output (indicative)| ηth,min| N.A.| %
Auxiliary electricity consumption| | Type of heat output/room temperature control (select one)
At nominal heat output| elmax| 0,002| kW| single stage heat output, no room temperature control| no
At minimum heat output| elmin| N.A.| kW| two or more manual stages, no room tempera ture control| no
In standby mode| elSB| N.A.| kW| with mechanic thermostat room temperature control| no
| with electronic room temperature control| yes
| with electronic room temperature control plus day timer| no
| with electronic room temperature control plus week timer| no
| Other control options (multiple selections possible)
| room temperature control, with presence de tection| no
| room temperature control, with open window detection| no
| with distance control option| no
| with adaptive start control| no
| with working time limitation| no
| with black bulb sensor| no
Permanent pilot flame power requirement|
Pilot flame power requirement (if applicable)| Ppilot| 0| kW|
Contact details| Tammer Brands Oy, Viinikankatu 36, 33800 Tampere, Finland
(*) NOx = nitrogen oxides

Industrial heater 20/30 kW DIESEL
THIS PRODUCT IS ONLY SUITABLE FOR WELL INSULATED SPACES OR OCCASIONAL USE. PLEASE READ THESE INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY. RETAIN THIS MANUAL FOR FUTURE REFERENCE.

220-240 V~ 50 Hz
230 W IPx4

Info/Tootja/Ražotājs/Gamintojas/Изготовитель: Tammer Brands Oy,
Viinikankatu 36, 33800 Tampere, Finland/Тампере,Финляндия

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