EXCEL POWER 5117 EZ Variable Speed Pool Pump Owner’s Manual
- June 12, 2024
- EXCEL POWER
Table of Contents
OWNER’S MANUAL
EZ VARIABLE SPEED PUMPS 1.5HP/3HP
To prevent potential injury and to avoid unnecessary service calls, read this
manual carefully and completely.
SAVE THIS INSTRUCTION MANUAL
Brief Introduction
This variable speed pump is designed to operate your swimming pool filtration
system as well as your spa, waterfall, cleaner, heater, salt chlorine system
and other water applications. Using the control panel, you can run your pump
on one of three scheduled programs:
-
Regular mode: use three quick start buttons.
ECO (default 1ISOORPMYCLEAN( default 2400RPM)/BOOST( default 3250RPM), and then adjust the pump to run at the speeds you selected. -
Mode 1: 16 hours for each clean cycle.
-
Mode 2: 24 hours for each clean cycle.
The control panel also has LED indicators for speed as well as alarm indicators and error messages to warn the user against under and over voltage, high temperature, over current and freeze protection.
Features of LED Control Panel
- Display and change time
- Display and change running speed
- Quick-start button of ECO/CLEAN/BOOST to run on different speed
- MODEI/MODE2 for scheduled program (16 hours or 24 hours clean cycle)
- Re-start and reset to normal schedule after over current, over voltage, over heat, or unexpected power off.
- Keep records of scheduled programs for maximally 15 days after power off.
- Password needed when to make change of the program. (not effective now)
- Run 5 minutes high speed when first start the pump
- Step-by-step acceleration and deceleration of the speed to extend the use life of the motor and control panel
Introduction of LED Control Board
- ECO: Press to select and run on default speed 1500PRM, can adjust from 1000 to 2400RPM
- CLEAN: Press to select and run on default speed 2400PRM, can adjust from 2400 to 2850RPM
- BOOST: Press to select and run on default speed 3250PRM, can adjust from 2850 to 3450RPM
- STOP: Press to stop the pump. The screen displays the present time
- MENU: Accesses the pump menu if the pump is stopped
- MODE 1: To run the programmed 16 hours clean cycle.
- MODE 2: To run the programmed 24 hours clean cycle.
- Enter: Save and exit the menu.
- ARROW BUTTONS:
-
UP ARROW — Move up one level in the menu or to increase a digit when changing a setting
-
DOWN ARROW – Move one level down in the menu or to decrease a digit when changing a setting.
» LEFT ARROW — Moves the cursor left one digit when changing a setting -
RIGHT ARROW — Moves the cursor right one digit when changing a setting 10. LED Screen: Composed of four digital tubes. Display current time when in standby. Switch current speed and time back and forth when in running. 11. AM/PM: Designed for 12-hour system. If pump run on 0:00-11:59, AM light on; if pump tun on 12:00-23:59, PM light on. 12. MODE] and MODE 2 have 4 stages, S1/S2/S3/S4 is the speed for each stage. If the $1 light is on, the pump is run on first stage, if the light twinkfes, the time for the stage is not arrive yet or the pump is not running.
If SPEED light is on, the sercen will display the current RPM
If HOUR light twinkles, you are ready to set the running time for each stage.
If ALARM light is on, an alarm condition exists.- Press MODE 1, the light will be lit and one light of $1/S2/S3/S4 will be on of twinkle. (Light twinkle means the current time is not during the set running period), and one of AM or PM light will be on.
- Press MODE2, the light will be lit and the onc light of $1/S2/S3/S4 will be on or twinkle. (Light twinkle means the current time is not during the set running period), and one of AM or PM light will on.
- When the pump is in standby, switch MODE | and MODE2, the corresponding light will be lit, and the pump run accordingly.
Stop And Run The Pump
3.1 Start The Pump
- Make sure the pump is connected with electricity. When power is on, the display screen will display the time.
- Press one of ECO/CLEAN/BOOST, the pump will run. The light on the corresponding program will be lit. No matter what program you select, the pump will run on 2850RPM for $ minutes to eliminate the air in the pump, so the impeller will not dry grind thus to cause leakage. After high-speed running, the pump will run the default speed of the selected program.
3.2 Stop The Pump
Press STOP of the running pump, the pump will stop. The lights on the screen
twinkle.
3.3 Change Pump Running Speed
- When the pump is running ECO/CLEAN/BOOST, press arrow buttons up or down to change the speed, each press is for SORPM. It will save automatically, no need to press ENTER.
- Switch ECO/CLEAN/BOOST during pump operation, the pump will not run 5 minutes high speed again.
- For MODE | and MODE 2, to change speed of $1 and S3, first press CLEAN, if not work, you will need to stop the pump first. After 5 minutes high speed running, press CLEAN, then press arrow button to increase or decrease RPM. When press MODE | or MODE 2 again to run the pump, SI and S3 will run as just selected. To adjust S2 and S4, first press ECO, if not work, you will need to stop the pump. After 10 minutes high speed running, press ECO, then press arrow button to increase or decrease RPM . When press MODE | or MODE 2 again, S2 and $4 will run as just selected.
NOTE: PRM for S2 and S4 or S1 and $3 are always the same.
The default for $1 and S3 is 2400RPM, the adjustable range is 2400 to 28S0RPM.
The default for S2 and S4 is 1500RPM.The adjustable range is 1000 to 2400PRM.
3.4 Pump Ran Under Pre-programmed Conditions
Pump has three quick start button ECO/CLEAN/BOOST, as below image.
The default speed is 1500, 2400, 3250RPM respectively.
- Be sure the pump is power on.
- Press one of ECO/CLEAN/BOOST, the LED light on screen will be lit.
- The screen will display STUP for | second, and run 2850PRM for 5 minutes.
After 10 minutes, the pump will run on the selected speed.
Pump Run Under MODE UMODE2
4.1 MODE 1/MODE2 Introduction
MODE 1 | MODE 2 |
---|---|
16 hours running cycle | 24 hours running cycle |
Stage | Stan Time |
Sean Button** | Stage |
Speed** | Quick Start |
Button
SI| 6:00
AM| 3
(adjustable)| 2400RPM
(adjustable)| CLEAN| SI| 12:00
PM| 6
(adjustable)| 1500RPM
(adjustable)| ECO
S2| 9:00
AM| 5
(adjustable)| 1500RPM
(adjustable)| ECO| S2| 6:00
AM| 3
(adjustable)| 2400RPM
(adjustable)| CLEAN
M| 6:00
PM| 3
(adjustable)| 2400RPM
(adjustable)| CLEAN| S3| 9:00
AM| 9
(adjustable)| 1500RPM
(adjustable)| ECO
a| 9:00
PM| 5
(adjustable)| 1500RPM
(adjustable)| [CO| S4| 6:00
PM| 6
(adjustable)| 2400RPM
(adjustable)| CLEAN
4.2 How to Set and Change Specification of MODEUMODE2
- Make sum STOP button is pressed before set up, and pump is not working. Press MENU, LED screen will display the current time (time will not count during set-up), use arrow buttons to adjust the time. LEFT and RIGHT to move the cursor one digit, and UP and DOWN to increase or decrease one digit. (Remarks: 0:00-11:59 is one cycle). For example, the current time is 6:00 and AM light is lit, when change the time after 11:59, the time change to 0:00, PM light will be lit.
- After time set-up, press ENTER to save and quit Don’t press ENTER if to continue change the specification of MODEI and MODE 2. Press MENU again, the light of MODE I and SI will be lit, screen display 6:00, and AM light is lit. Use arrow buttons to adjust the time. When the time is over 11:59, PM light will be lit, AM light extinguished.
- Press ENTER to save and quit after start time set-up. To continue and adjust the running hour, press MENU, then use arrow buttons to increase and decrease muting hours. Each press is for I hour. Press ENTER to save and quit. Or press MENU to adjust 52/53/54, the same adjustment method as SI.
- Follow MODE l’s adjustment methods to adjust MODE 2.
- Could not change speed using arrow buttons when running MODEl/MODE2. Can only change the speed of MODE 1 and MODE 2 by pressing CLEAN/ECOMOOST, and then use arrow button UP and DOWN to change the RPM. When it is done, the corresponding speed in MODE 1/MODE 2 will also change. You could only change according to the matching quick start button. For example, in MODE 1, SI and S3 is CLEAN, S2 and S4 is ECO; in MODE 2, SI and S3 is ECO, S2 and S4 is CLEAN.
How to Operate The Pump?
Totally three pre-programmed schedules: Regular Mode ( including ECO; CLEAN;
BOOST) and MODE 1/MODE 2.
Can change the speed in the mode of ECO/CLEAN/BOOST freely.
Control Panel Menu Structure
Parts Breakdown
Ref. No. | Part No. | Description | QTY |
---|---|---|---|
I | 648910606080 | Handle Screws | 2 |
2 | 48915102089 | Cover | 1 |
3 | 65432053080 | Gasket | 1 |
4 | 48910402001 | Basket | 1 |
Sa | 648915105080 | Pump Housing 1.5″ | 1 |
5b | 648915104080 | Pump Housing 2″ | 1 |
6 | 65432040080 | 0-ring | 1 |
7 | 647258001080 | Diffuser | I |
Sa | 89106201 | Impeller for 5117 | I |
Kb | 72580071 | Impeller for 5117 | I |
9 | 65028026000 | Seal Assembly | I |
10 | 65431121080 | 0-ring | I |
I I | 647258002080 | Pump Cover | I |
I 2 | 5225007000 | Screw 3/8-16UNC•25.4mm | 4 |
13 | 65244015000 | Gasket M10 | S |
14 | 648910602080 | Over Cover | I |
I 5,1 | 65023333000 | Variable Speed 1.5HP Motor | I |
I 5 b | 65023337000 | Variable Speed 3.0HP Motor | I |
16 | 65225008000 | Screw 318-16UNC■50.8mm | 4 |
17 | 648912301080 | Supporting Foot | 1 |
IS | 648910608080 | Mounting Foot | 1 |
19 | 65212058000 | Screw ST4.8*9 | 2 |
20 | 65212013000 | Screw ST4.8*25 | 2 |
21 | 65432002080 | Gasket | 2 |
22 | 648860105080 | Drain Plug | 2 |
23 | 648910607080 | Reseller | 2 |
24 | 65244032000 | Spring Washer | 4 |
Ref. No. | Part No. | Description | QTY |
---|---|---|---|
1 | 648910606080 | Handle Screws | 2 |
2 | 48915102089 | Cover | I |
3 | 65432053080 | Gasket | I |
4 | 48910402001 | Basket | 1 |
5a | 648915103080 | Pump Housing 1.5″ | 1 |
5b | 648915101080 | Pump Housing 2″ | 1 |
6 | 65432040080 | 0-ring | 1 |
7 | 647258001080 | Diffuser | I |
8 | 89106201 | Impeller | 1 |
9 | 65028026000 | Seal Assembly | 1 |
10 | 65431121080 | 0-ring | I |
II | 647258002080 | Pump Cover | 1 |
12 | 5225007000 | Screw 3/8-I6UNC*25.4mm | 4 |
13 | 65244015000 | Gasket M10 | 8 |
14 | 648910602080 | Over Cover | 1 |
15 | 65023333000 | Variable Speed I.5HP Motor | 1 |
16 | 65225008000 | Screw 3/8-I6UNC*50.8mm | 4 |
17 | 648912301080 | Supporting Foot | 1 |
18 | 648910608080 | Mounting Foot | I |
19 | 65212058000 | Screw ST4.8*9 | 2 |
20 | 65212013000 | Screw 514.8*25 | 2 |
21 | 65432002080 | Gasket | 2 |
22 | 648860105080 | Drain Plug | 2 |
23 | 648910607080 | Reseller | 2 |
24 | 65244032000 | Spring Washer | 4 |
Ref. No. | Part No. | Description | QTY |
---|---|---|---|
1 | 647252772 | Cover | 1 |
2 | 65431042080 | 0-Ring | I |
3 | 647252704 | Basket | 1 |
4 | 647254701 | Pump Housing | 1 |
5 | 65431032080 | 0-Ring | I |
6 | 65212025000 | Screw ST4.2•38 | 2 |
7 | 647254703 | Diffuser | 1 |
8a | 647274871000 | Impeller for 72559 | 1 |
8b | 647255671000 | Impeller for 72561 | I |
9 | 65431168080 | 0-Ring | 1 |
10 | 65028014000 | Seal Assembly | I |
II | 647254702 | Pump Cover | 1 |
12 | 65244015000 | Gasket M10 | 10 |
13 | 65244032000 | Spring Washer M10 | 6 |
14 | 65225003000 | Screw 3/8-16*1 1/2 UNC | 6 |
I5a | 65023332000 | Variable Speed 1.5HP Motor for 72559 | I |
15b | 65023334000 | Variable Speed 3HP Motor for 72561 | 1 |
16 | 65221008000 | Screw M 10*25 | 4 |
17 | 65232001106 | Nut 3/8-16 | 6 |
18 | 648860105 | Drain Plug | 2 |
19 | 65432002080 | Drain Plug Gasket | 2 |
20 | 65231002106 | Nut M6 | 2 |
21 | 65244016000 | Gasket M6 | 2 |
22 | 65224003000 | Screw M6*20 | 2 |
23 | 647254704 | Mounting Foot | 1 |
24 | 647255301 | Supporting Foot | 1 |
Performance Curve
Alert and Warnings
The pump displays all alerts and warnings on the control panel. When an alarm
or warning condition exists, the corresponding LED will be lit on the display.
All control panel buttons are disabled until the alarm or warning is
acknowledged with the ENTER button. move the power until the display off..
POWER OUT FAILURE – Incoming supply voltage is less than 190 VAC.
PRIMINZG ERROR – If the pump is not defined as primed within the maximum
priming time it will stop and generate a priming alarm for 10 minutes, then
attempt to prime again.
If the pump cannot prime within 5 attempts it will generate a permanent alarm
and have to be manually reset.
OVERHEAT ALERT – If the drive temperature gets over 103 Degrees
Fahrenheit the pump will slowly reduce speed until the temperature condition
clears.
OVER CURRENT – Indicates that the drive is overloaded or the motor has an
electrical problem. The drive will restart after to over current condition
clears.
OVER VOLTAGE – Indicates excessive supply voltage or and external water
source is causing the pump and motor to rotate thereby generating excessive
voltage in the drives internal DC buss. You can press the STOP button or other
mode to re-run the pump Alert code details:
Code | Error | Remarks |
---|---|---|
1 | Get blocked or short circuit or overheat | |
2 | Voltage input exceeds limit | |
4 | High input voltage | |
8 | Low input voltage | |
16 | Exceeds maximum speed | |
32 | Speed is 0 | |
64 | Motor phase loss | |
128 | Abnormal start-up | |
256 | System configuration error | |
512 | Stall at startup | |
1024 | System operation error | Contact the manufacturer when this error causes |
4096 | Hardware test error | Contact the manufacturer when this error causes |
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