Blatchford Esprit ESP22L1S Foot Instruction Manual

June 12, 2024
Blatchford

PK1
Blatchford Esprit ESP22L1S Foot
Esprit
Instructions for Use
ESP22L1S–ESP30R8S
ESP22L1SD–ESP30R8SD
Instructions for Use
938264SPK1/2-0822

Description and Intended Purpose

These instructions are for the practitioner.
The term device is used throughout these instructions for use to refer to Esprit.
Application
This device is to be used exclusively as part of a lower limb prosthesis.
Intended for a single user.
A moderate-energy-return foot. Independent heel and toe spring provides some axial deflection.
The split toe provides good ground compliance.
Activity Level
This device is recommended for users that have the potential to achieve Activity Level 3.
Of course there are exceptions and in our recommendation we want to allow for unique, individual circumstances. There may also be a number of users in the Activity Levels 2 and 4 who would benefit from this device, but this decision should be made with sound and thorough justification.
Activity Level 1
Has the ability or potential to use a prosthesis for transfers or ambulation on level surfaces at fixed cadence. Typical of the limited and unlimited household ambulator.
Activity Level 2
Has the ability or potential for ambulation with the ability to traverse low- level environmental barriers such as curbs, stairs, or uneven surfaces. Typical of the limited community ambulator.
Activity Level 3
Has the ability or potential for ambulation with variable cadence. Typical of the community ambulator who has the ability to traverse most environmental barriers and may have vocational, therapeutic, or exercise activity that demands prosthetic utilization beyond simple locomotion.
Activity Level 4
Has the ability or potential for prosthetic ambulation that exceeds basic ambulation skills, exhibiting high impact, stress, or energy levels. Typical of the prosthetic demands of the child, active adult, or athlete.
Maximum user weight 100 kg and always use one higher spring rate category than shown in the Spring set selection table.
Ensure that the user has understood all instructions for use, drawing particular attention to the section regarding maintenance.
Contraindications
This device might not be suitable for Activity Level 1 individuals or for competitive sports events, as these types of users will be better served by a specially designed prosthesis optimized for their need.
Clinical Benefits

  • Improved energy return from springs
  • Improved mediolateral ground compliance

Spring Set Selection
Activity Level 3
44-52 53-59 60-68 69-77 78-88 89-100 101-116 117-125 kg User Weight
(100-115) (116-130) (131-150) (151-170) (171-195) (196-220) (221-255) (256-275) (lbs)Blatchford Esprit ESP22L1S Foot - icon

Note: If in doubt choosing between two categories, choose the higher rate spring set.
Foot Spring set recommendations shown are for transtibial users.
For transfemoral users we suggest selecting a spring set one category lower, refer to Section 8 Fitting Advice to ensure satisfactory function and range of movement.

Safety Information

This warning symbol highlights important safety information which must be followed carefully.
Any changes in the performance or function of the limb e.g. restricted movement, non-smooth motion or unusual noises should be immediately reported to your service provider.
Always use a hand rail when descending stairs and at any other time if available.
The device is not suitable for extreme sports, running or cycle racing, ice and snow sports, extreme slopes and steps.
Any such activities undertaken are done so completely at the users’ own risk.
Recreational cycling is acceptable.
Assembly, maintenance and repair of the device must only be carried out by a suitably qualified clinician.
The user should contact their clinician if their condition changes.
Ensure only suitably retrofitted vehicles are used when driving. All persons are required to observe their respective driving laws when operating motor vehicles.
**** To minimise the risk of slipping and tripping, appropriate footwear that fits securely onto the footshell must be used at all times.

Construction

Principal Parts

  • Carrier Assembly (aluminum/St. Stl./titanium)
  • Heel & Toe Springs (e-carbon)
  • Spring attachment screws (titanium/St. Stl.)
  • Glide Sock (UHM PE)
  • Foot shell (PU)

Blatchford Esprit ESP22L1S Foot - Principal Parts

Function

This device comprises an e-carbon toe and independent heel spring.
Heel and toe springs are attached to the carrier using titanium and stainless steel screws.
The foot is wrapped in a UHM PE sock which is in turn surrounded by a PU foot shell.

Maintenance

Maintenance must be carried out by competent personnel.
We recommend the following annual maintenance:

  • Remove the foot shell and glide sock, check for damage or wear and replace if necessary.
  • Check all screws for tightness, clean and reassemble as necessary.
  • Visually check the heel and toe springs for signs of delamination or wear and replace if necessary. Some surface damage may occur after a period of use, this does not affect the function or strength of the foot. The user should be advised:
  • Any changes in performance of this device must be reported to the practitioner e.g. reduced energy return or unusual noises.
  • The practitioner must also be informed of any changes in body weight and/or activity levThe user should be advised that a regular visual check of the foot is recommended, signs of wear that may affect function should be reported to their service provider (e.g. significant wear or excessive discoloration from long term exposure to UV).

Cleaning
Use a damp cloth and mild soap to clean outside surfaces, do not use aggressive cleansers.

Limitations on Use

Intended Life
A local risk assessment should be carried out based upon activity and usage.
Lifting Loads
User weight and activity is governed by the stated limits.
Load carrying by the user should be based on a local risk assessment.
Environment
This device is waterproof to a maximum depth of 1 meter.
Thoroughly rinse this device with fresh water after use in abrasive environments such as those that may contain sand or grit, for example, to prevent wear or damage to moving parts.
Thoroughly rinse with fresh water after use in salt or chlorinated water.
Foot products must be adequately finished to prevent water ingress into the foot shell where possible. If water enters the foot shell, the limb should be inverted and dried before further use.
Exclusively for use between -15 ˚C and 50 ˚C (5 ˚F to 122 ˚F).

Bench Alignment

7.1 Static Alignment

Blatchford Esprit ESP22L1S Foot - Static

Setup Length
With flexion, adduction and abduction properly accommodated, set the limb length 5 mm longer than the sound side to allow for compression and deflection of the foot springs during gait. This should be re-assessed once the dynamic trial commences and the length adjusted accordingly.
Build Line
This should fall between the centre line of the pyramid and 10 mm anterior (with heel height properly accommodated). The socket should be positioned accordingly.
7.2 Dynamic Alignment
Coronal Plane
Ensure that M-L thrust is minimal by adjusting relative positions of socket and foot.
Sagittal Plane
Check for smooth transition from heel strike to toe-off. Ensure also that when standing the heel and toe are evenly loaded and that both are touching the floor.
7.3 Transfemoral Alignment
Align transfemoral components according to fitting instructions supplied with the knee, keeping the build line relative to this device as shown.

Allow for users own footwear

*Approximate Ratio

Fitting Advice

Spring sets are supplied as matched pairs i.e. the heel and toe spring are designed to work together to give smooth progression for most users.
Heel Stiffness
Progression throughout the stance phase should be smooth; heel function is key to this process:

  • Too soft a heel or load line excessively posterior will result in sinking at heel strike and difficulty in getting over the toe.
  • Too hard a heel or load line excessively anterior will result in a rapid progression through mid-stance or jarring at heel strike.

| Symptoms| Remedy
---|---|---
Heel too soft| •Sinking at heel strike
•Difficulty climbing over the toe (toe feels too hard)| 1.Move socket anteriorly in relation to the foot (excess movement may result in drop-off)
2.Fit a stiffer spring set
Heel too hard| •Rapid transition from heel strike through stance phase
•Difficulty in controlling heel action, foot jars into mid-stance
•Foot feels too rigid| 1.Move socket posteriorly in relation to foot
2.Fit softer spring set

Please contact your supplier if it is not possible to achieve a smooth gait after following the advice above.

Assembly Instructions

Be aware of finger trap hazard at all times.
Use appropriate health and safety equipment at all times including extraction facilities.Blatchford Esprit ESP22L1S Foot -
extractionBlatchford Esprit ESP22L1S Foot -
foot

Disassembly Instructions

Disassembly is the reverse of assembly.

Technical Data

Operating and -15 ˚C to 50 ˚C
Storage Temperature Range: (5 ˚F to 122 ˚F)
Component Weight (Size 26N): 530 g (1 lb 3 oz)
Activity Level: 3
Maximum User Weight: 125 kg (275 lb)
Proximal Alignment Attachment: Male Pyramid (Blatchford)
Range of Adjustment: ±7 ° angular
Build Height: (sizes 22–24) 65 mm

(sizes 25–26) 70 mm
(sizes 27–30) 75 mm

Fitting Length

Blatchford Esprit ESP22L1S Foot - Fitting Length

Size A
22–24 65 mm
25–26 70mm
27–30 75 mm
Size B
22–26 65 mm
27–28 70 mm
29–30 75 mm

Ordering Information

Order Example

ESP 25 L N 3 S
Size Side(L/R) Width* (N/W) Spring Set Category Sandal Toe

*Sizes 25-28 only. For all other sizes, omit the Width field e.g.
ESP25LN3S, ESP22R4S, ESP27RW4SD
Available from size 22 to size 30:
ESP22L1S to ESP30R8S
ESP22L1SD to ESP30R8SD
(add ‘D’ for a dark tone foot shell)

Spring Kits

Rate| Foot sizes
Small (S)| Medium (M)| Large (L)| Extra Large (XL)
22-24| 25-26| 27-28| 29-30
Set1| 5398015| 5398105| 5398195| 5398285
Sett| 5398025| 539811S| 5398205| 5398295
Set3| 5398035| 5398125| 5398215| 5398305
Set4| 5398045| 5398135| 5398225| 5398315
Set5| 5398055| 539814S| 5398235| 5398325
Set6| 5398065| 5398155| 5398245| 539833S
Set?| 5398075| 5398165| 5398255| 539834S
Set8| 5398085| 539817S| 5398265| 539835S
FootShell(fordarkadd’D’)| Glide Sock
---|---
Size/Side| Narrow| Wide
22L| 5390385| –| 531011
22R| 5390395| –
23L| 5390405|
23R| 5390415|
24L| 5390425| –
24R| 5390435| –
25L| 539044SN| 539044SW
25R| 539045SN| 539045SW
26L| 539046SN| 5390465W
26R| 539047SN| 5390475W
27L| 5390485N| 539048SW| 532811
27R| 5390495N| 539049SW
28L| 5390505N| 539050SW
28R| 539051SN| 539051SW
29L| –| 539052S
29R| | 539053S
30L| –| 539054S
30R| –| 539055S

Liability
The manufacturer recommends using the device only under the specified conditions and for the intended purposes. The device must be maintained according to the instructions for use supplied with the device. The manufacturer is not liable for any adverse outcome caused by any component combinations that were not authorized by them.
CE Conformity
This product meets the requirements of the European Regulation EU 2017/745 for medical devices. This product has been classified as a class I device according to the classification rules outlined in Annex VIII of the regulation. The EU declaration of conformity certificate is available at the following internet address: www.blatchford.co.uk

Medical Device
Single Patient – multiple use
Compatibility
Combination with Blatchford branded products is approved based on testing in accordance with relevant standards and the MDR including structural test, dimensional compatibility and monitored field performance.
Combination with alternative CE marked products must be carried out in view of a documented local risk assessment carried out by a Practitioner.
Warranty
This device is warranted for 36 months – foot shell 12 months – glide sock 3 months. The user should be aware that changes or modifications not expressly approved could void the warranty, operating licenses and exemptions. See Blatchford website for the current full warranty statement.
Reporting of Serious Incidents
In the unlikely event of a serious incident occurring in relation to this device it should be reported to the manufacturer and your national competent authority.
Environmental Aspects
Where possible the components should be recycled in accordance with local waste handling regulations.
Retaining the Packaging Label
You are advised to keep the packaging label as a record of the device supplied.
Trademark Acknowledgements
Blatchford is a registered trademark of Blatchford Products Limited.
Manufacturer’s Registered Address
** Blatchford Products Limited, Lister Road, Basingstoke RG22 4AH.
938264SPK1/2-0822**

blatchford.co.uk/distributors

Blatchford Products Ltd.Unit D Antura
Kingsland Business Park
Basingstoke
RG24 8PZ
UNITED KINGDOM
Tel: +44 (0) 1256 316600
Fax: +44 (0) 1256 316710
Email: [email protected]
www.blatchford.co.uk| Blatchford Europe GmbH
Am Prime-Parc 4
65479 Raunheim
GERMANY
Tel: +49 (0) 9221/87808-0
Fax: +49 (0) 9221/87808-60
Email: [email protected]
www.blatchford.de
Email: [email protected]
www.blatchford.fr
---|---
Blatchford Inc.
1031 Byers Road
Miamisburg
Ohio 45342
USA
Tel: +1 (0) 800 548 3534
Fax: +1 (0) 800 929 3636
Email: [email protected]
www.blatchfordus.com| Endolite India Ltd.
A4 Naraina Industrial Area
Phase – 1
New Delhi
INDIA – 110028
Tel: +91 (011) 45689955
Fax: +91 (011) 25891543
Email: [email protected]
www.endoliteindia.com

Ortopro AS
Hardangervegen 72
Seksjon 17
5224 Nesttun
NORWAY
Tel: +47 (0) 55 91 88 60
Email: [email protected]
www.ortopro.no
Blatchford Europe GmbH
Am Prime-Parc 4
65479 Raunheim Germany
© Blatchford Products Limited 2022. All rights reserved.

938264SPK1/2-0822

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