novatek Novair 1000 HEPA Air Scrubber and Negative Air Machine Owner’s Manual
- June 12, 2024
- Novatek
Table of Contents
- Novair 1000 HEPA Air Scrubber and Negative Air Machine
- SECTION I INTRODUCTION
- SECTION II GENERAL DESCRIPTION
- SECTION III ROUTINE MAINTENANCE
- CONTROL DESCRIPTIONS
- SECTION IV PRIOR TO USE
- SECTION V REPLACEMENT OF FILTERS
- SECTION VI WIRING DIAGRAM
- SECTION VII PARTS BREAKDOWN
- SECTION VIII SAFETY
- TROUBLESHOOTING
- NOVATEK CORPORATION LIMITED WARRANTY
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Novair 1000
Negative Air Machine
Operations Et Maintenance
F1000 F1002 11005
Novair 1000 HEPA Air Scrubber and Negative Air Machine
© Copyright 2011 by NOVATEK Corporation
All rights reserved printed in the United States of America. No part of this
manual may be used or reproduced in any form or by any means, stored in data
base or retrieval system, without prior written permission from NOVATEK
Corporation.
Making copies of this manual for any purpose other than your own personal use
is a violation of the United States copyright laws.
Specifications subject to changes without notice!
If you have any questions, please contact us:
NOVATEK CORORATION
254 Welsh Pool Rd
Exton, PA 19341
USA
www.novatekco.com
Toll Free 866 563-7800
Telephone: +1 610 363-7800
Fax +1 610 935-1945
Email: Sales@Novatekco.com
OPERATION AND MAINTENANCE MANUAL FOR
F1000-F1002-F1005
NOTICE
FOR PROFESSIONAL USE ONLY
WARNING
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS PRODUCT.
IT IS YOUR RESPONSIBILITY TO MAKE THIS SAFETY INFORMATION AVAILABLE TO OTHERS
THAT WILL OPERATE THIS PRODUCT.
FAILURE TO OBSERVE THE FOLLOWING WARNING COULD RESULT IN INJURY.
PLACING MACHINE IN SERVICE
-
Always install, operate, inspect and maintain this product in accordance with all applicable standards and regulations (local, state, country, federal, etc.).
-
Always use proper gauge cord with correct connections.
-
Be sure all cords are securely connected to the recessed male plug.
-
Ensure an accessible emergency shutoff when your machine is connected to power. Make others aware of its location.
-
Do not use damaged, frayed, or deteriorated electrical cords or connections.
-
Do not leave machines in operation unattended for over 4 hours without inspection.
-
Keep all electrical connections clear of water or other liquid hazards.
-
Always turn off and unplug your machine before performing any maintenance.
-
Do not operate the machine while flammable or volatile liquids such as gasoline, diesel or jet fuel are present.
Failure to do so can result in explosion. -
Keep work area clean, uncluttered and illuminated.
-
Do not remove any labels. Replace any damaged labels.
USING THE MACHINE
-
Always wear protection when operating or performing maintenance.
-
Always use Personal Protective Equipment appropriate to the work being performed. This may include dust mask or other breathing apparatus, safety glasses, ear plugs, gloves, apron, safety shoes, hard hat and other equipment,
-
If applicable, prevent exposure and breathing of harmful dust and particles:
Some dust created by power sanding, sawing, and grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
– Lead from lead based paints,
– Crystalline silica from bricks and cement and other masonry products, and
– Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. -
Keep others a safe distance from your work area, or ensure they use appropriate Personal Protective Equipment.
-
This machine is not designed for working in explosive environments, including those caused by fumes and dust, or near flammable materials.
-
Keep hands, loose clothing, long hair and jewelry away from the machines blower assembly and “Air Intake.”
-
To avoid accidental starting – ensure machine in “off” position before connecting to power.
-
Do not carry or drag the machine by the cord.
-
Do not operate or maintain the machine under the influence of medication, drugs, or alcohol.
-
Never us a damaged or malfunctioning machines,
-
Do not modify the machine, safety devices, or accessories.
-
Do not use this machine for purposed other than those recommended.
-
Only use accessories recommended by Novatek Corp.
-
Whenever applicable, wear safety shoes, hard hat, safety goggles, gloves, dust mask and any other appropriate protective clothing in the work area.
-
Do no indulge in horseplay. Distraction can cause accidents.
-
Use only proper cleaning solvents to clean parts.
Use only cleaning solvents which meet current safety and health standards. Use cleaning solvents in a well ventilated area. -
Do clean machine any parts with diesel fuel or any other petroleum distillates.
-
Do not operate the tool with broken or damaged parts.
-
This tool is not designed for working in explosive atmospheres.
SECTION I INTRODUCTION
This operation and maintenance manual is furnished with each NOVAIR 1000. It
outlines the general use and maintenance requirements for efficient and safe
operation.
READ ALL INSTRUCTIONS AND DATA IN THIS OPERATION AND MAINTENANCE MANUAL PRIOR
TO OPERATION OF THIS EQUIPMENT.
These instructions are for your protection and convenience. Please read them
carefully. Failure to follow these precautions could result in injury or
death. Whenever using electric powered equipment, basic safety precautions
should be followed.
If after reading this manual you still have questions, contact a NOVATEK
authorized distributor or NOVATEK directly by dialing
1-866-563-7800.
SECTION II GENERAL DESCRIPTION
The NOVAIR 1000 is a portable, electrically powered Air Filtration machine,
designed and manufactured by Novatek Corp. The machines function is to filter
air and remove suspended airborne particulates.
This unit has a three stage filtering system. The Pre-Filter stage captures
the bulk of the dust and debris.
The second stage utilizes a two-ply Ring Filter that captures any dust and
dirt able to penetrate the Pre-Filter. The final stage is the 99.97% – 0.3
micron HEPA Filter or the 5 micron general purpose filter. The HEPA filter is
utilized in abatement work or areas where an extremely high level of
filtration is desired. The general purpose filter is utilized when trying to
reduce visible air born particulates that are deemed non hazardous.
The NOVAIR 1000 requires a 110/115V – 10 Amp, single phase power source.
WARNING Do not use circuits exceeding specified voltage. Higher voltage will
damage controls and could cause shock or fire hazard.
SECTION III ROUTINE MAINTENANCE
Inspect the unit for any loose or damaged parts prior to use.
CAUTION: Be sure power supply is in the OFF position prior to inspection!
A. Clean the surfaces of the unit to remove accumulated dust or dirt. Do not
use petroleum distillates, solvents, or thinners as cleaning agents. Remove
any accumulated dust and dirt from control panel.
B. Periodic checks should be made of the filter brackets to ensure thumbscrews
and knobs are secure.
C. Filters should be checked daily and replaced if needed. This will help
ensure proper air flow and extend motor life.
D. Inspect ALL power connection. Be sure that the recessed plug is secure to
the panel. If recessed plug is not secured, electrical shock or shortage may
occur.
E. Inspect your power cords connections for breaks, scorched areas, melting,
oxidation, or signs of wear.
If cord shows ANY of these signs, replace.
CAUTION: Do not tamper with or modify the blower housing, control panel,
drive motor, or wiring scheme. Tampering or modifications could result in
premature wear or failure and will void factory warranty.
CONTROL DESCRIPTIONS
-
Power Switch
Switch used to turn on your Novair. Select either high or low settings depending on the desired volume of air to be filtered. -
Circuit Breaker
This is attached to the units main power supply to assist in protecting the blower motor from power surges. The circuit breaker also helps protect the operator against electrical shock or hazards. -
Differential Pressure Gauge
This is used to determine filter efficiency. The DPG measures negative pressure on the clean side of the filters. As the Filters load with dust and debris, the negative pressure will increase and move the needle of the DPG. A new filter will register 1.0” – 1.2” of water column. A fully loaded filter will register approximately 1.6” – 1.8” of water column. -
Barbed Fitting
Inlet used to measure pressure of surrounding ambient air. -
Male Recessed Plug
Firmly insert the female end of a proper gauge extension cord to power the machine.
CAUTION: A loose, corroded, ill fitted or damaged extension cord can cause pre-mature failure and void your warranty. -
Audible Alarm – (Optional Feature)
Audibly alerts the operator when filters are loaded or when air flow is greatly decreased. The alarm will sound once the pressure gauge reaches 1.6” – 1.8” of water column. -
Visual Light – (Optional Feature)
Visually alerts the operator when filters are loaded or when air flow is greatly decreased. The alarm will light once the pressure gauge reaches 1.6” – 1.8” of water column.
F1002 Control Panel
SECTION IV PRIOR TO USE
A. Remove any excess dust/dirt from exterior housing and control panel.
B. Be sure the HEPA Filter and Pre-Filters are installed properly with a
positive seal.
C. Insure the unit is connected to a dedicated 10Amp, 110/115 volt circuit.
D. Make sure unit is safely positioned as not to impede any entrances or exits
of the work area.
E. If applicable, check exhaust port connections for tight seal.
CAUTION: Insure your power cord is securely attached to the male recessed
plug. If any movement or play is detected, change power cord immediately! If
connection remains loose, immediately replace the male recessed plug.
OPERATION
A. When utilized in containment, the Novair should be positioned a minimum
distance away from the entrance and located towards the center of the
containment.
B. When using a HEPA filter, insure the filter is correctly installed and
sealed. Anchor and secure the filter utilizing the supplied retaining
brackets.
C. Install the Ring Filter and Pre-Filter pad into unit.
D. Insert the female end of your 10 amp rated, UL listed cord, into the male
recessed plug on control panel.
E. To begin operation, depress the power switch to either the low or high
position. Locate the differential pressure gauge located on the control panel.
The gauge will register between 1.0” – 1.2” of water column. This is the
initial reading when filters are new and unused. This reading will
incrementally increase as filters become loaded with dust and debris. When the
gauge reaches 1.6” – 1.8” of water column; either one or all of the filters
are loaded and in need of replacement.
F. Pressing the power switch to the left will operate the unit in “Low” mode
equivalent to 500 CFM.
G. Pressing the power switch to the right will operate the unit in “High” mode
equivalent to 1000 CFM.
SECTION V REPLACEMENT OF FILTERS
The work atmosphere will impact the frequency of filter replacements. As
filters begin to load, the reading of the pressure gauge will increase
incrementally. When the Pressure gauge reads 1.6” – 1.8” or when airflow is
greatly reduced, check the condition of filters.
CAUTION: If applicable, wear personal protective equipment during filter
replacement. Please observe all Federal, State, and Local regulations
regarding the handling and disposal of hazardous materials.
PRE-FILTER REPLACEMENT
A. Set the power switch (diagram #20.1, item #3) to the off position.
Disconnect power supply.
B. Remove Black Filter door (diagram #20.1, item #22) to expose the filters.
C. Reach in and remove the Pre-Filter (diagram #20.1, item #18). Dispose of
Pre-Filter accordingly.
D. Replace the discarded Pre-Filter with a new Pre-Filter.
E. Reinsert the Black Filter door (diagram #20.1, item #22).
F. Insert the female end of your power cord into the Male recessed plug
(diagram #20.1, item #1), and set the power switch to the “High” position. If
the reading on the pressure gauge exceeds 1.6” – 1.8”” of water column, the
Ring Filter #17 should be inspected.
RING FILTER REPLACEMENT
A. Follow steps A-D listed above referencing Pre-Filter replacement.
B. Reach in and remove the Ring Filter #17. Dispose of Ring Filter
accordingly.
C. Replace the discarded filter with a new unused Ring Filter.
D. Reinstall the Pre-Filter #18.
E. Reinsert the Black Filter door #22.
F. Insert the female end of your power cord into the male recessed plug
(diagram #20.1, item #1), and set the power switch to the “High” position. If
the reading on the pressure gauge exceeds 1.6” – 1.8” of water column, the
Ring Filter #17 should be inspected.
HEPA FILTER
A. Follow steps A-D listed above for Ring Filter replacement.
B. Locate the bracket thumbscrews (diagram #20.1, item #11). Loosen the four
bracket thumbscrews by turning them counter clockwise.
C. With all four thumbscrews loose, push the top of the Filter brackets
(diagram #20.1, item #10) inward, towards each other, and remove from the top
of the unit.
D. Firmly grasp the right and left sides of the HEPA Filter, (diagram #20.1,
item #16), and pull the Filter upward. Remove the used HEPA Filter and dispose
of accordingly
E. Carefully Inspect the HEPA Filters gasket for cracks, gaps or defects. Any
defective gaskets must be replaced.
F. The HEPA filter has two sides. One side has a gasket, the other is not.
Insert the side with the gasket of the HEPA Filter first and press firmly
against the housings internal rib.
G. Reinstall the filter brackets. Once the brackets are installed, turn the
thumbscrews clockwise until tight.
This will secure the HEPA Filter.
H. Reinstall Ring Filter and Pre-Filter. (Reference Pre-Filter and Ring Filter
Replacement).
I. Insert the Black Filter door #22.
SECTION VI WIRING DIAGRAM
SECTION VII PARTS BREAKDOWN
Ref | Part No. | Description |
---|---|---|
1 | F2030 | MALE RECESSED PLUG |
2 | F2055 | BREAKER |
3 | F2050 | POWER SWITCH |
4 | F3001 | PRESSURE GAUGE |
5 | F9001 | BARBED PRESSURE FITTING |
5A | H2525 | DOME WIRE NUT |
6 | F1012 | BLOWER HOUSING & WHEEL |
7 | F1013 | BLOWER MOTOR |
8 | F1014 | CAPACITOR |
9 | F1010 | BLOWER ASSEMBLY COMPLETE |
10 | F1218 | FILTER BRACKETS |
11 | H1236 | THUMBSCREWS |
12 | F1030 | WHEELS-8” |
13 | F1025 | AXLE |
14 | F1026 | AXLE BRACKETS |
15 | F1027 | SKID WEAR PAD |
16 | F4030 | HEPA FILTER (1000CFM) |
16A | F4043 | GENERAL FILTER FRAME |
16B | F4045 | GENERAL FILTER |
17 | F4035 | RING FILTER (24PK) |
18 | F4036 | PRE-FILTER (40PK) |
19 | F2036 | AUDIBLE/VISUAL ALARM (Optional Feature) |
21 | H1017 | KNOB FOR DOOR |
22 | F1022 | BLACK POLY DOOR |
F1020 | NEG AIR HOUSING |
ITEMS NOT SHOWN
F1023 | 10” INTAKE BLACK POLY DOOR |
---|---|
F4008 | FOAM SEALING STRIPS |
F3050 | DIFFERENTIAL PRESSURE SWITCH |
F9002 | TEE CONNECTOR TO DIFF. SWITCH |
F9003 | REDUCER FITTING TO DIFF. SWITCH |
20.1 DIAGRAM OF UNIT AND CONTROL PANEL
SECTION VIII SAFETY
Novatek Negative Air Machines are highly efficient systems designed to reduce
air borne particulates. To insure proper operation, the following safety
precautions should be strictly adhered to:
A. Do not leave machine unattended when connected to a power source. Turn OFF
electric supply and disconnect from power source when not in use and/or before
servicing.
B. Do not operate with damaged or malfunctioning parts. If the unit is not
working as intended, return to an Authorized Repair and Service Center.
NOTE: Always replace worn or damaged components with genuine NOVATEK
parts. Failure to comply could result in equipment failure and will void
warranty.
C. Remove any loose clothing and adornments prior to operation.
D. Keep outer surfaces free of dirt and debris. Be sure all controls clean and
functioning properly.
E. Turn off power prior to any filter inspection and replacement.
F. Do not operate unit with flammable or combustible liquids or gases present.
G. Do not operate the machine in wet conditions. Failure to do so could result
in electrical shock or death.
H. Never operate the unit if there is any possibility of contact with the
blower wheel.
I. It is the responsibility of the unit owner to ensure that all equipment is
maintained in safe and efficient operating condition.
J. Stacking of machines is limited to three units. Do not house stacked
machines in areas hotter than 100 degrees Fahrenheit. (Failure to comply will
void warranty.)
TROUBLESHOOTING
A. The unit is plugged in and turned on, but will not operate.
Inspect the circuit breaker located on the front control panel. If the center
of the circuit breaker is extended, this indicates the circuit breaker
requires re-setting. Reset the circuit breaker by depressing the center of the
circuit breaker. If the center fails to remain depressed, replace the circuit
breaker immediately
B. If unit continues not to function.
Check the power supply in the work area. Be sure power is being supplied to
the unit.
C. If at this point, unit still will not operate
Contact your nearest authorized Novatek service center.
NOVATEK CORPORATION LIMITED WARRANTY
ELECTRICAL COMPONENTS utilized in the NOVAIR product line are warranted to be
free from defects in material and workmanship for a period of 180 DAYS from
date of purchase from Novatek. The remaining materials in the NOVAIR are
warranted to be free from defects in material and workmanship for a period of
1 YEAR from the date of purchase from Novatek. This warranty does not extend
to accessories.
This warranty applies only to UNITS purchased from the NOVATEK CORPORATION or
authorized retailers. This warranty does not apply to any UNIT which has been
abused, misused, modified or repaired by someone other than the NOVATEK
CORPORATION or its authorized repair center.
If a UNIT proves defective in materials or workmanship within one year of
purchase, it should be returned to NOVATEK CORPORATION via pre-paid
transportation. The return must be accompanied by a RETURN MERCHANDISE
AUTHORIZATION NUMBER (R.M.A. #) obtained from NOVATEK CORPORATION. The Return
authorization number must be clearly marked on the outside of the package
being returned. Any returned merchandise that does not have a return
merchandise authorization number clearly marked on the outside of the package
will be refused and returned to sender.
Warranty claims will only be considered upon proof of purchase date. NOVATEK
CORPORATION will, at its discretion, REPAIR or REPLACE DEFECTIVE PARTS.
Repairs or replacements parts are warranted as above for the remainder of the
original warranty period. The sole liability of NOVATEK CORPORATION and the
user’s exclusive remedy under this warranty is limited to the repair or
replacement of the defective product.
THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED AND NOVATEK CORPORATION
SHALL NOT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OR ANY
OTHER EXPENSES OR REPAIR OR REPLACEMENT AS DESCRIBED ABOVE.
All warranty claims should be forwarded to:
NOVATEK CORPORATION
254 Welsh Pool Rd
Exton, PA 19341
ATTENTION: CLAIM AND SERVICE DEPARTMENT
R.M.A. # ____
CALL Toll Free at 1-866-563-7800 for
your RMA number PRIOR TO SHIPPING.
Also include a brief description of the problem as well as a phone number,
contact name and return address in case NOVATEK CORPORATION service personnel
has to get in contact with you.
www.novatekco.com toll free 866.563.7800 tele 610.363.7800 fax 610.935.1945 sales@novatekco.com