TOX CEP400T Process Monitoring Unit User Manual

June 12, 2024
TOX

TOX CEP400T Process Monitoring Unit

Product Information

The Process Monitoring CEP400T is a product manufactured by TOX located in Weingarten, Germany. It is a process monitoring unit designed to ensure safety and efficiency in industrial operations.

Table of Contents

  • Important information
  • Safety
  • About this product
  • Technical data
  • Transport and storage
  • Commissioning
  • Operation
  • Software
  • Troubleshooting
  • Maintenance

Important Information

The user manual provides essential information for the safe and proper use of the Process Monitoring CEP400T. It includes safety requirements, warranty details, product identification, technical data, transport and storage instructions, commissioning guidelines, operation instructions, software details, troubleshooting information, and maintenance procedures.

Safety
The safety section outlines basic safety requirements, organizational measures, safety requirements for the operating company, and selection and qualifications of personnel. It also highlights fundamental hazard potential and electrical hazards that users should be aware of.

About this Product

This section covers warranty information and provides details about product identification, including the position and content of the type plate for easy identification.

Technical Data
The technical data section provides comprehensive information about the specifications and capabilities of the Process Monitoring CEP400T unit.

Transport and Storage

This section explains how to temporarily store the unit and provides instructions for dispatching it for repair when necessary.

Commissioning

This section provides guidelines on how to prepare the system and start the Process Monitoring CEP400T unit.

Operation

The operation section details how to effectively monitor and operate the Process Monitoring CEP400T unit.

Software

This section explains the function of the software used in conjunction with the Process Monitoring CEP400T unit and describes the software interface.

Troubleshooting
The troubleshooting section helps users detect faults, acknowledges messages, and analyze NOK (Not OK) situations. It also provides a list of error messages and instructions for dealing with them. Additionally, it covers battery buffer information.

Maintenance

The maintenance section explains maintenance and repair procedures, emphasizes safety during maintenance tasks, and provides instructions for changing the flash card and replacing the battery.
For detailed information and instructions on each topic, please refer to the relevant sections in the user manual.

User manual
Process monitoring CEP400T
TOX® PRESSOTECHNIK GmbH & Co. KG
Riedstrasse 4 88250 Weingarten / Germany www.tox.com

Edition: 04/24/2023, Version: 4

2

TOX_Manual_Process-monitoring-unit_CEP400T_en

2.1
2.2 2.2.1 2.2.2
2.3 2.3.1

About this product

3.1
3.2 3.2.1
3.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 3.3.6

Warranty ………………………………………………………………………………………. 17
Product Identification ……………………………………………………………………… 18 Position and content of the type plate……………………………………………….. 18
Function description……………………………………………………………………….. 19 Process monitoring ………………………………………………………………………… 19 Force monitoring……………………………………………………………………………. 19 Force measurement……………………………………………………………………….. 19 Test of the final position of the closed tool…………………………………………. 20 Networking via Ethernet (Option)……………………………………………………… 21 Log CEP 200 (optional) ………………………………………………………………….. 21

TOX_Manual_Process-monitoring-unit_CEP400T_en

3

TOX_Manual_Process-monitoring-unit_CEP400T_en

Important information

Important information
1.1 Legal note
All rights reserved. Operating instructions, manuals, technical descriptions and software published by TOX® PRESSOTECHNIK GmbH & Co. KG (“TOX® PRESSOTECHNIK”) are copyright and must not be reproduced, distributed and/ or otherwise processed or edited (e.g. by copying, microfilming, translation, transmission in any electronic medium or machine-readable form). Any use – including of extracts – contrary to this condition is prohibited without approval in writing by TOX® PRESSOTECHNIK and may be subject to criminal and civil legal sanctions. If this manual refers to goods and/or services of third parties, this is for example only or is a recommendation by TOX® PRESSOTECHNIK. TOX® PRESSOTECHNIK does not accept any liability or warranty/guarantee with reference to the selection, specifications and/or usability of these goods and services. The use and/or representation of trademarked brands that do not belong to TOX® PRESSOTECHNIK are for information only; all rights remain the property of the owner of the trademarked brand. Operating instructions, manuals, technical descriptions and software are originally compiled in German.
1.2 Exclusion of liability
TOX® PRESSOTECHNIK has checked the contents of this publication to ensure that it conforms to the technical properties and specifications of the products or plant and the description of the software. However, discrepancies may still be present, so we cannot guarantee complete accuracy. The supplier documentation included with the system documentation is an exception. However, the information in this publication is checked regularly and any required corrections are included in subsequent editions. We are grateful for any corrections and suggestions for improvement. TOX® PRESSOTECHNIK reserves the right to revise the technical specifications of the products or plant and/or the software or documentation without prior notice.
1.3 Validity of the document
1.3.1 Content and target group
This manual contains information and instructions for the safe operation and safe maintenance or servicing of the product.

TOX_Manual_Process-monitoring-unit_CEP400T_en

7

Important information
All information in this manual is up to date at the time of print. TOX® PRESSOTECHNIK reserves the right to make technical changes that improve the system or increase the standard of safety.
The information is intended for the operating company as well as operating and service personnel.
1.3.2 Other applicable documents
In addition to the available manual, further documents can be supplied. These documents must also be complied with. Other applicable documents can be, for example: additional operating manuals (e.g. of components or of a whole sys-
tem) Supplier documentation Instructions, such as software manual, etc. Technical data sheet Safety data sheets Data sheets
1.4 Gender note
In order to enhance readability, references to persons that also relate to all sexes are normally only stated in the usual form in German or in the corresponding translated language in this manual, thus e.g. “operator” (singular) for male or female, or “operators” (plural) for male or female”. This should in no way convey any gender discrimination or any violation of the principle of equality, however.

8

TOX_Manual_Process-monitoring-unit_CEP400T_en

Important information
1.5 Displays in the document
1.5.1 Display of warnings Warning signs indicate potential dangers and describe protective measures. Warning signs precede the instructions for which they are applicable.
Warning signs concerning personal injuries
DANGER Identifies an immediate danger! Death or severe injuries will occur if appropriate safety measures are not taken. è Measures for remedial action and protection.
WARNING Identifies a potentially dangerous situation! Death or serious injury may occur if appropriate safety measures are not taken. è Measures for remedial action and protection.
CAUTION Identifies a potentially dangerous situation! Injury may occur if appropriate safety measures are not taken. è Measures for remedial action and protection.
Warning signs indicating potential damage NOTE Identifies a potentially dangerous situation! Property damage may occur if appropriate safety measures are not taken. è Measures for remedial action and protection.

TOX_Manual_Process-monitoring-unit_CEP400T_en

9

Important information
1.5.2 Display of general notes
General notes show information on the product or the described action steps.
Identifies important information and tips for users.
1.5.3 Highlighting of texts and images
The highlighting of texts facilitates orientation in the document. ü Identifies prerequisites that must be followed.
1. Action step 1 2. Action step 2: identifies an action step in an operating sequence that
must be followed to ensure trouble-free operation. w Identifies the result of an action. u Identifies the result of a complete action.
è Identifies a single action step or several action steps that are not in an operating sequence.
The highlighting of operating elements and software objects in texts facilitates distinction and orientation. identifies operating elements, such as buttons,
levers and (valves) stopcocks. ”with quotation marks” identifies software display panels, such as win-
dows, messages, display panels and values. In bold identifies software buttons, such as buttons, sliders, check-
boxes and menus. In bold identifies input fields for entering text and/or numerical values.

10

TOX_Manual_Process-monitoring-unit_CEP400T_en

Important information
1.6 Contact and source of supply
Only use original spare parts or spare parts approved by TOX® PRESSOTECHNIK. TOX® PRESSOTECHNIK GmbH & Co. KG Riedstraße 4 D – 88250 Weingarten Tel. +49 (0) 751/5007-333 E-Mail: info@tox-de.com For additional information and forms see www.tox-pressotechnik.com

TOX_Manual_Process-monitoring-unit_CEP400T_en

11

Important information

12

TOX_Manual_Process-monitoring-unit_CEP400T_en

Safety

Safety
2.1 Basic safety requirements
The product is state of the art. However, operation of the product may involve danger to life and limb for the user or third parties or damage to the plant and other property. For this reason the following basic safety requirements will apply: Read the operating manual and observe all safety requirements and
warnings. Operate the product only as specified and only if it is in perfect techni-
cal condition. Remedy any faults in the product or the plant immediately.
2.2 Organizational measures
2.2.1 Safety requirements for the operating company
The operating company is responsible for compliance with the following safety requirements: The operating manual must always be kept available at the operation
site of the product. Ensure that the information is always complete and in legible form. In addition to the operating manual, the generally valid legal and other binding rules and regulations must be provided for the following content and all personnel must be trained accordingly: ­ Work safety ­ Accident prevention ­ Working with hazardous substances ­ First aid ­ Environmental protection ­ Traffic safety ­ Hygiene The requirements and contents of the operating manual must be supplemented by existing national regulations (e.g. for prevention of accidents and for environmental protection). Instructions for special operating features (e.g. work organization, work processes, appointed personnel) and supervisory and reporting obligations must be added to the operating manual. Take action to ensure safe operation and make sure that the product is maintained in a functional condition.

TOX_Manual_Process-monitoring-unit_CEP400T_en

13

Safety

Only allow authorized persons access to the product. Ensure that all personnel work with awareness of safety and potential
dangers with reference to the information in the operating manual. Provide personal protective equipment. Maintain all safety and information on dangers regarding the product
complete and in legible condition and replace as required. Do not make any changes, carry out attachments or conversions to the
product without the written approval of TOX® PRESSOTECHNIK. Action contrary to the above will not be covered by the warranty or the operating approval. Make sure that the annual safety inspections are carried out and documented by an expert.
2.2.2 Selection and qualifications of personnel
The following safety requirements are applicable for the selection and qualifications of personnel: Only appoint persons to work on the plant who have read and under-
stood the operating manual, and in particular, the safety instructions before starting work. This is particularly important for persons who only work on the plant occasionally, e.g. for maintenance work. Only allow persons appointed and authorized for this work access to the plant. Only appoint reliable and trained or instructed personnel. Only appoint persons to work in the danger zone of the plant who can perceive and understand visual and acoustic indications of danger (e.g. visual and acoustic signals). Ensure that assembly and installation work and the initial commissioning are performed exclusively by qualified personnel who have been trained and authorized by TOX® PRESSOTECHNIK. Maintenance and repairs must be performed by qualified and trained personnel only. Ensure that personnel who are being trained, instructed or are in an apprenticeship can only work on the plant under the supervision of an experienced person. Have work on electrical equipment performed only by electricians or trained persons under the direction and supervision of an electrician in accordance with the electrotechnical regulations.

14

TOX_Manual_Process-monitoring-unit_CEP400T_en

Safety
2.3 Fundamental hazard potential
Fundamental hazard potentials exist. The specified examples draw attention to known hazardous situations, but are not complete and do not in any way provide safety and risk awareness action in all situations.
2.3.1 Electrical hazards
Attention should be paid to electrical hazards particularly inside the components in the area of all assemblies of the control system and motors of the installation. The following basically applies: Have work on electrical equipment performed only by electricians or
trained persons under the direction and supervision of an electrician in accordance with the electrotechnical regulations. Always keep the control box and/or terminal box closed. Before commencing work on electrical equipment, switch off the main switch of the system and secure it against being switched back on inadvertently. Pay attention to the dissipation of residual energy from the control system of the servomotors. Make sure that the components are disconnected from the power supply when carrying out the work.

TOX_Manual_Process-monitoring-unit_CEP400T_en

15

Safety

16

TOX_Manual_Process-monitoring-unit_CEP400T_en

About this product

About this product
3.1 Warranty
Warranty and liability are based on the contractually specified conditions. Unless specified otherwise: The TOX® PRESSOTECHNIK GmbH & Co. KG excludes any warranty or liability claims in the event of defects or damage if these are attributable to one or more of the following causes: Non-compliance with safety instructions, recommendations, instructions
and/or other specifications in the operating manual. Non-compliance with the maintenance rules. Unauthorized and improper commissioning and operation of the ma-
chine or components. Improper use of the machine or components. Unauthorized constructional modifications to the machine or compo-
nents or modifications to the software. Use of non-genuine spare parts. Batteries, fuses and lamps are not
covered by the warranty.

TOX_Manual_Process-monitoring-unit_CEP400T_en

17

About this product

3.2 Product Identification

3.2.1 Position and content of the type plate The type plate can be found on the back of the device.

Designation on the type plate
Type ID No SN

Meaning
Product designation Material number Serial number

Tab. 1 Type plate

Type code structure
Setup and function of process monitoring CEP 400T-02/-04/-08/-12 are similar to a large extent. The number of measurement channels differentiates the devices:

Type key CEP 400T-02:
CEP 400T-04: CEP 400T-08: CEP 400T-12:

Description
Two separate measurement channels ‘K1’ and ‘K2’. Four separate measurement channels ‘K1’ to ‘K4’. Eight separate measurement channels ‘K1’ to ‘K8’. Twelve separate measurement channels ‘K1’ to ‘K12’.

18

TOX_Manual_Process-monitoring-unit_CEP400T_en

About this product

3.3 Function description
3.3.1 Process monitoring
The process monitoring system compares the maximum force during a clinching process with the target values that are set in the device. Depending on the result of the measurement, a good/bad message is issued both on the internal display as well as the external interfaces provided.

3.3.2 Force monitoring
Measurement of force: For tongs, the force is generally recorded via a screw sensor. For presses, the force is recorded via a force sensor behind the die or
the punch (monitoring of the maximum value)

3.3.3 Force measurement
The process monitoring system compares the maximum measured force with the set maximum and minimum limit values.

Pressforce control by load cell

MAX limit value Peak value of poining process MIN limit value

Monitoring control dimension ‘X’ by precision limit caliper
Fig. 1 Force measurement
Changes in a process, e.g. clinching process, results in deviations in the press force. If the measured force exceeds or drops below the fixed limit values, the process is stopped by the monitoring system. To ensure that the process stops at “natural” deviations of the press force, the limit values must be chosen correctly and not to narrow.

TOX_Manual_Process-monitoring-unit_CEP400T_en

19

About this product
The function of monitoring equipment depends mainly on the setting of the evaluation parameter.
3.3.4 Test of the final position of the closed tool
Clinching The process monitoring system measures and evaluates the maximum force reached. To make a statement about a clinching process from the set minimum and maximum limits, it must be ensured that the clinching tools were fully closed (e.g. with a precision limit button). If the measured force is then within the force window, it can be assumed that the ‘X’ control dimension is in the required range. The value for control dimension ‘X’ (residual bottom thickness) is specified in the rest report and can be measured on the piece part with a measuring sensor. The limits of force must be adjusted to the minimum and maximum values of the control dimnesion ‘X’ specified in the test report.
Punch
Control dimension ‘X’ (resulting bottom thickness)
Die

20

TOX_Manual_Process-monitoring-unit_CEP400T_en

About this product
3.3.5 Networking via Ethernet (Option)
Transfer of measuring data to the PC ­ Ethernet The PC used for data acquisition can communicate with several CEP 400T devices via the Ethernet interface. The IP address of the individual devices can be configured (see Change the IP address, Page 89). The central PC cyclically monitors the status of all CEP 400 devices. On termination of a measurement, the result will be read and logged by the PC.
TOX®softWare Module CEP 400 The TOX®softWare can image the following functions: Display and filing of measuring values Processing and filing of device configurations Offline creation of device configurations
3.3.6 Log CEP 200 (optional) The CEP 200 model can be replaced with a CEP 400T. To replace model CEP 200 with a CEP 400T, the CEP 200 interface must be activated. In this case the digital inputs and outputs according to the CEP 200 are occupied. For further information regarding handling, see the CEP 200 manual.

TOX_Manual_Process-monitoring-unit_CEP400T_en

21

About this product

22

TOX_Manual_Process-monitoring-unit_CEP400T_en

Technical data

4 Technical data

4.1 Mechanical specifications

Description Steel panel installation housing Dimensions (W x H x D) Installation aperture (W x H) Display front panel (W x H) Plastic front panel Attachment method Protection class according to DIN 40050 / 7.80 Films
Weight

Value
Zinc-coated 168 x 146 x 46 mm 173 x 148 mm 210 x 185 mm EM-immune, conductive 8 x threaded bolts M4 x 10 IP 54 (front panel) IP 20 (housing) Polyester, resistance according to DIN 42115 Alcohols, diluted acids and alkalis, household cleaners 1.5 kg

TOX_Manual_Process-monitoring-unit_CEP400T_en

23

Technical data

Dimensions
4.2.1 Dimensions of installation housing
77.50

123.50
Fig. 2 Dimensions of installation housing

24

TOX_Manual_Process-monitoring-unit_CEP400T_en

Technical data

10

4.2.2 Hole pattern of installation housing (rear view)

200

10

95

top

82.5 20

18

175

front view mounting cutout 175 X 150 mm

3

82.5 150

Fig. 3 Hole pattern of installation housing (rear view)
4.2.3 Dimensions of wall/table housing

Fig. 4 Dimensions of wall/table housing

TOX_Manual_Process-monitoring-unit_CEP400T_en

25

Technical data

4.3 Power supply

Description Input voltage
Current consumption Wall housing
Pin assignment installation housing

Value
24 V/DC, +/- 25% (incl. 10% residual ripple) 1 A 24 V DC (M12 connector strip)

voltage 0 V DC PE 24 V DC
Pin assignment wall housing

Type
I I I

Description
24 V supply voltage PE 24 V supply voltage

PIN voltage

1

24 V DC

2

3

0 V DC

4

5

PE

Type
I I I

Description
24 V supply voltage not occupied 24 V supply voltage not occupied PE

4.4 Hardware configuration
Description Processor RAM
Data storage Real-time clock / accuracy Display

Value
ARM9 processor, frequency 200 MHz, passively cooled 1 x 256 MB CompactFlash (can be expanded to 4 GB) 2 MB boot flash 64 MB SDRAM 1024 kB RAM, remanent At 25°C: +/- 1 s / day, at 10 to 70C°: + 1 s to 11 s / day TFT, backlit, 5.7″ graphics-capable TFT LCD VGA (640 x 480) Backlit LED, switchable via software Contrast 300:1 Luminosity 220 cd/m² Viewing angle vertical 100°, horizontal 140° Analog resistive, color depth 16-bit

26

TOX_Manual_Process-monitoring-unit_CEP400T_en

Description Interface extensibility
Buffer battery

Technical data
Value 1 x slot for back plane 1 x keyboard interface for max. 64 buttons with LED Lithium cell, pluggable
Battery type Li 3 V / 950 mAh CR2477N Buffer time at 20°C typically 5 years Battery monitoring typically 2.65 V Buffer time for battery change min. 10 minutes Order number: 300215

TOX_Manual_Process-monitoring-unit_CEP400T_en

27

Technical data

4.5 Connections
Description Digital inputs Digital outputs CAN interface Ethernet interface Combined RS232/485 interface RJ45 USB interfaces 2.0 host USB device CF memory card

Value
16 8 1 1 1 2 1 1

4.5.1 Digital inputs
Description Input voltage
Input current Delay time of standard inputs
Input voltage
Input current
Input impedance Tab. 2 16 digital inputs, isolated

Value
Rated voltage: 24 V (permissible range: – 30 to + 30 V) At rated voltage (24 V): 6.1 mA t : LOW-HIGH 3.5 ms t : HIGH-LOW 2.8 ms LOW level: 5 V HIGH level: 15 V LOW level: 1.5 mA HIGH level: 3 mA 3.9 k

28

TOX_Manual_Process-monitoring-unit_CEP400T_en

Technical data

Pin OK Standard CEP

CEP 200 IO (Op-

400T

tion, see Net-

working via Ether-

net (Option), Page

1

I 0

Program bit 0

Measure

2

I 1

Program bit 1

Reserve

3

I 2

Program bit 2

Test plan selection bit 1

4

I 3

Program bit 3

Test plan selection bit 2

5

I 4

Program strobe

Test plan selection

bit 2

6

I 5

Offset external

Test plan selection

cycle

7

I 6

Start measurement Error reset

8

I 7

Start measurement

channel 2 (only 2-

channel device)

19

0 V 0 V external

Reserve

20

I 8

HMI lock

Reserve

21

I 9

Error reset

Reserve

22

I 10 Program bit 4

Reserve

23

I 11 Program bit 5

Reserve

24

I 12 Reserve

Reserve

25

I 13 Reserve

Reserve

26

I 14 Reserve

Reserve

27

I 15 Reserve

Reserve

Tab. 3 Built-in version: Digital inputs I0 ­ I15 (37-pin connector)

TOX_Manual_Process-monitoring-unit_CEP400T_en

29

Technical data
On devices with field bus interface, the outputs are written on both the digital outputs and the field bus outputs. Whether the inputs are read on the digital inputs or on the field bus inputs is selected in menu ”’AdditionalCommunication parametersField bus parameters”’.

Fig. 5 Connection example of digital inputs / outputs

Pin, D-SUB 25 OK

14

I0

15

I1

16

I2

17

I3

18

I4

Color code
White Brown GREEN YELLOW *Grey

Standard CEP 400T
Program bit 0 Program bit 1 Program bit 2 Program bit 3 Program strobe

CEP 200 IO (Option, see Networking via Ethernet (Option), Page 21)
Measure Reserve Test plan selection bit 1 Test plan selection bit 2 Test plan selection bit 4

30

TOX_Manual_Process-monitoring-unit_CEP400T_en

Technical data

Pin, D-SUB 25 OK

19

I5

20

I6

21

I7

13

I8

I9

9

I10

10

I11

I12

22

I13

25

I14

12

0 V

11

0 V internal

23

24 V internal

Color code
White-yellow White-grey White-pink
White-red White-blue
Brown-blue *Brown-red Brown-green Blue Pink

Standard CEP 400T
Offset external
Start measurement Start measurement channel 2 (only 2-channel device) HMI lock Error reset Program bit 4 Program bit 5 Reserve Reserve Reserve 0 V external (PLC) 0 V internal +24 V from internal (source)

CEP 200 IO (Option, see Networking via Ethernet (Option), Page 21) Test plan selection cycle Error reset
Reserve
Reserve Reserve Reserve Reserve Reserve Reserve Reserve 0 V external (PLC) 0 V internal +24 V from internal (source)

Tab. 4 Wall-mounted housing: Digital inputs I0-I15 (25-pin D-sub female connector)

*25-pin line required

4.5.2 Connections
Description Load voltage Vin Output voltage Output current Parallel connection of outputs possible Short-circuit proof Switching frequency
Tab. 5 8 digital outputs, isolated

Value
Rated voltage 24 V (permissible range 18 V to 30 V) HIGH level: min. Vin-0.64 V LOW level: max. 100 µA · RL max. 500 mA Max. 4 outputs with Iges = 2 A Yes, thermal overload protection Resistive load: 100 Hz Inductive load : 2 Hz (dependent on inductance) Lamp load: max. 6 W Simultaneity factor 100%

TOX_Manual_Process-monitoring-unit_CEP400T_en

31

Technical data

NOTE Avoid reversing current Reversing current at the outputs may damage the output drivers.

On devices with field bus interface, the outputs are written on both the digital outputs and the field bus outputs. Whether the inputs are read on the digital inputs or on the field bus inputs is selected in menu ”AdditionalCommunication parameters/Field bus parameters”.

Built-in version: digital outputs Q0 ­ Q7 (37-pin connector)

Pin OK Standard CEP

CEP 200 IO (Op-

400T

tion, see Net-

working via Ether-

net (Option), Page

19

0 V 0 V external

0 V external

28

Q 0 OK

OK

29

Q 1 NOK

NOK

30

Q 2 Channel 2 OK

Delivery cycle

(only 2-channel de- ready for measure-

vice)

ment

31

Q 3 Channel 2 NOK

(only 2-channel de-

vice)

32

Q 4 Program ACK

Reserve

33

Q 5 Ready for op.

Reserve

34

Q 6 Measure active

Reserve

35

Q 7 Measurement in Reserve

progress channel 2

(only 2-channel de-

vice)

36

+24 V +24 V external

+24 V external

37

+24 +24 V external

V

+24 V external

32

TOX_Manual_Process-monitoring-unit_CEP400T_en

Technical data

Fig. 6 Connection example of digital inputs / outputs

TOX_Manual_Process-monitoring-unit_CEP400T_en

33

Technical data

Wall-mounted housing: digital outputs Q0-Q7 (25-pin D-sub female connector)

Pin, D-SUB 25 OK

1

Q0

2

Q1

3

Q2

4

Q3

5

Q4

6

Q5

7

Q6

8

Q7

Color code
Red Black Yellow-brown Violet
Grey-brown Grey-pink Red-blue Pink-brown

Standard CEP 400T
OK NOK Channel 2 OK (only 2-channel device) Channel 2 NOK (only 2-channel device) Program selection ACK Ready for measurement Measure active Channel 2 measurement in progress (only 2-channel device)

CEP 200 IO (Option, see Networking via Ethernet (Option), Page 21) OK NOK Delivery cycle
Ready for measurement
Reserve
Reserve
Reserve
Reserve

12

0 V

Brown-green 0 V external 0 V external

(PLC)

(PLC)

24

24 V

White-green +24 V external +24 V external

(PLC)

(PLC)

Tab. 6 Wall-mounted housing: Digital inputs I0-I15 (25-pin D-sub female connector)

Mounting version: V-Bus RS 232

Description Transmission speed Connecting line
Tab. 7 1 channel, non-isolated

Value
1 200 to 115 200 Bd Shielded, min 0.14 mm² Up to 9 600 Bd: max. 15 m Up to 57 600 Bd: max. 3 m

Description
Output voltage Input voltage

Value
Min. +/- 3 V +/- 3 V

Type +/- 8 V +/- 8 V

Max. of +/- 15 V +/- 30 V

34

TOX_Manual_Process-monitoring-unit_CEP400T_en

Technical data

Description
Output current Input resistance

Value
Min. — 3 k

Type — 5 k

Max. of +/- 10 mA 7 k

Pin MIO

3

GND

4

GND

5

TXD

6

RTX

7

GND

8

GND

Mounting version: V-Bus RS 485

Description Transmission speed Connecting line
Termination Tab. 8 1 channel, non-isolated

Value
1 200 to 115 200 Bd Shielded, at 0.14 mm²: max. 300 m at 0.25 mm²: max. 600 m Fixed

Description
Output voltage Input voltage Output current Input resistance

Value
Min. +/- 3 V +/- 3 V — 3 k

Type
+/- 8 V +/- 8 V — 5 k

Max. of
+/- 15 V +/- 30 V +/- 10 mA 7 k

Description
Output differential voltage Input differential voltage Input offset voltage Output drive current

Value
Min. +/- 1.5 V +/- 0.5 V

Max. of
+/- 5 V +/- 5 V – 6 V/+ 6 V (to GND) +/- 55 mA (Udiff = +/- 1.5 V)

TOX_Manual_Process-monitoring-unit_CEP400T_en

35

Technical data

Pin MIO

1

RTX

2

RTX

3

GND

4

GND

7

GND

8

GND

NOTE
Service-Pins All Service-Pins are only provided for factory alignment and must not be connected by the user

USB
Description Number of channels
USB 2.0

Value
2 x host (full-speed) 1 x device (high-speed) According to USB device specification, USB 2.0 compatible, type A and B Connection to high-powered hub/host Max. cable length 5 m

Pin MIO

1

+ 5 V

2

Data –

3

Data +

4

GND

Ethernet
1 channel, twisted pair (10/100BASE-T), Transmission according to IEEE/ANSI 802.3, ISO 8802-3, IEEE 802.3u

Description Transmission speed Connecting line
Length Cable

Value
10/100 Mbit/s Shielded at 0.14 mm²: max. 300 m at 0.25 mm²: max. 600 m Max. 100 mm Shielded, impedance 100

36

TOX_Manual_Process-monitoring-unit_CEP400T_en

Technical data

Description Connector LED status indicator

Value
RJ45 (modular connector) Yellow: active Green: link

Mounting version: CAN
Description Transmission speed

Connecting line

Tab. 9 1 channel, non-isolated

Description
Output differential voltage Input differential voltage Recessive Dominant Input offset voltage

Value Min. +/- 1.5 V
– 1 V + 1 V

Input differential resistance

20 k

Value
Cable length up to 15 m: max. 1 MBit Cable length up to 50 m: max. 500 kBit Cable length up to 150 m: max. 250 kBit Cable length up to 350 m: max. 125 kBit Number of subscribers: max. 64 Shielded At 0.25 mm²: up to 100 m At 0.5 mm²: up to 350 m

Max. of +/- 3 V
+ 0.4 V + 5 V – 6 V/+ 6 V (to CAN-GND) 100 k

Pin MIO

1

CANL

2

CANH

3

Rt

4

0 V CAN

TOX_Manual_Process-monitoring-unit_CEP400T_en

37

Technical data

4.6 Environmental conditions

Description Temperature
Relative humidity without condensation (acc. to RH2) Vibrations according to IEC 68-2-6

Value Operation 0 to + 45 °C Storage – 25 to + 70 °C 5 to 90%
15 to 57 Hz, amplitude 0.0375 mm, occasionally 0.075 mm 57 to 150 Hz, acceleration. 0.5 g, occasionally 1.0 g

4.7 Electromagnetic compatibility

Description Immunity according to Electrostatic discharge (EN 61000-4-2) Electromagnetic fields (EN 61000-4-3)
Fast transients (EN 61000-4-4)
Induced high frequency (EN 61000-4-6) Surge voltage
Emission interference according to RFI voltage EN 55011 RFI emissions EN 50011

Value EN 61000-6-2 / EN 61131-2 Contact: min. 8 kV Clearance: min. 15 kV 80 MHz – 1 GHz: 10 V/m 80% AM (1 kHz) 900 MHz ±5 MHz: 10 V/m 50% ED (200 Hz) Power supply lines: 2 kV Process digital In-outputs: 1 kV Process analog inputs outputs: 0.25 kV Communication interfaces: 0.25 kV 0.15 – 80 MHz 10 V 80% AM (1 kHz)
1.2/50: min. 0.5 kV (measured at AC/DC converter input) EN 61000-6-4 / EN 61000-4-5 150 kHz ­ 30 MHz (Group 1, Class A) 30 MHz ­ 1 GHz (Group 1, Class A)

Tab. 10 Electromagnetic compatibility in line with EC directives

38

TOX_Manual_Process-monitoring-unit_CEP400T_en

Technical data

4.8 Sensor Analog Standard Signals
Here a force sensor is connected that sends out a 0-10 V signal. The input is selected in menu ”Configuration”(see Configuration, Page 67).

Description Nominal force or nominal distance A/D converter Nominal load of resolution
Accuracy of measurement Max. sampling rate

Value
Adjustable via the menu 12 bit 4096 steps 4096 steps, 1 step (bit) = nominal load / 4096 1 % 2000 Hz (0.5 ms)

4.9 Measuring sensor supply voltage

Description

Value

Auxiliary voltage Reference voltage

+24 V ±5 %, max. 100 mA 10 V ± 1% nominal signal: 0 ­ 10

24 V and 10 V are available for the power supply of the measuring sensor. They are to be wired according to the type of sensor.

4.10 Screw sensor with standard signal output
The input is selected in menu ”ConfigurationForce sensor configuration”(see Configuring the force sensor, Page 69).

Description

Value

Tare signal

0 V = Zero adjustment active, the force sensor should be off-load here. >9 V = measuring mode, zero adjustment stopped.

For sensors that can perform an internal offset (e.g. TOX®screw sensor) a signal is available that tells the sensor when the offset adjustment is to be carried out.

The zero adjustment is activated with “Start measurement”, and that is why it should be ensured that the measurement is started before the press / clinching tongs are closed!

TOX_Manual_Process-monitoring-unit_CEP400T_en

39

Technical data

4.11 DMS signals
Force measuring via DMS force transducer. The input is selected in menu ”ConfigurationForce sensor configuration”(see Configuring the force sensor, Page 69).

Description Nominal force Nominal stroke
A/D converter Nominal load of resolution
Gain error Max. sampling rate Bridge voltage Characteristic value
Adjustment value

Value
adjustable see Setting Nominal Force / Nominal Distance Parameters. 16 bit 65536 steps 65536 steps, 1 step (bit) = nominal load / 65536 ±0.5 % 2000 Hz (0.5 ms) 5 V Adjustable

The entry ‘Nominal force’ must match the nominal value of the force sensor used. See the data sheet of the force sensor.

4.11.1 Built-in version: pin assignment, analog standard signals
One Sub-D 15-pole female connector each (designation analog I/O) is available for 4 measurement channels.

Pin Type

Input/Output

1

I

3

I

4

i

6

I

7

o

8

o

9

I

10

I

11

I

12

I

13

o

14

o

15

o

Analog signal
Force signal 0-10 V, channel 1 / 5 / 9 Ground force signal, channel 1 / 5 / 9 Force signal 0-10 V, channel 2 / 6 / 10 Ground force signal, channel 2 / 6 / 10 Analog output 1: tare +10 V Ground Force signal 0-10 V, channel 3 / 7 / 11 Ground force signal, channel 3 / 7 / 11 Force signal 0-10 V, channel 4 / 8 / 12 Ground force signal, channel 4 / 8 / 12 Analog output 2: 0-10 V Ground +10 V sensor supply

40

TOX_Manual_Process-monitoring-unit_CEP400T_en

Technical data

Analog output 1 (pin 7)
Analog output 1 supplies +10 V during measuring mode (signal ‘Start measurement’ = 1).
The signal can be used to zero the measuring amplifier. Start measurement = 1: analog output 1 = >9 V Start measurement = 0: analog output 1: = +0 V

4.11.2 Pin assignment DMS force transducer Only hardware model CEP400T.2X (with DMS subprint)

54321 9876

Pin DMS signal

1

Measuring sig-

nal DMS +

2

Measuring sig-

nal DMS –

3

Reserve

4

Reserve

5

Reserve

6

Supply DMS

V-

7

Sensor cable

DMS F-

8

Sensor cable

DMS F+

9

Supply DMS

V+

Tab. 11 9-pole sub-D socket board DMS0 or DMS1

When connecting the DMS using the 4-conductor technique, pins 6 and 7 and pins 8 and 9 are bridged.

TOX_Manual_Process-monitoring-unit_CEP400T_en

41

Technical data

4.11.3 Wall-mounted housing: pin assignment of force transducer A 17-pin plug is available for each of 4 channels.

Pin Signal name

1

E+ K1

2

E+ K3

3

E-K1

4

S+ K1

5

E+ K2

6

S- K1

7

S+ K2

8

E- K2

9

E- K3

10

S- K2

11

S+ K3

12

S- K3

13

E+ K4

14

E- K4

15

S+ K4

16

Reserve

17

S- K4

Type

Notes

Input/Output

o

Supply DMS V+, channel 1 / 5 / 9

o

Supply DMS V+, channel 3 / 7 / 11

o

Supply DMS V-, channel 1 / 5 / 9

I

Measuring signal DMS +, channel 1 / 5 /

9

o

Supply DMS V+, channel 2 / 6 / 10

I

Measuring signal DMS -, channel 1 / 5 / 9

I

Measuring signal DMS +, channel 2 / 6 /

10

o

Supply DMS V-, channel 2 / 6 / 10

o

Supply DMS V-, channel 3 / 7 / 11

I

Measuring signal DMS -, channel 2 / 6 /

10

I

Measuring signal DMS +, channel 3 / 7 /

11

I

Measuring signal DMS -, channel 3 / 7 /

11

o

Supply DMS V+, channel 4 / 8 / 12

o

Supply DMS V-, channel 4 / 8 / 12

I

Measuring signal DMS +, channel 4 / 8 /

12

I

Measuring signal DMS -, channel 4 / 8 /

12

42

TOX_Manual_Process-monitoring-unit_CEP400T_en

Technical data

4.12 Profibus interface
According to ISO/DIS 11898, isolated

Description Transmission speed
Connecting line
Input offset voltage Output drive current Number of subscribers per segment
Connecting line shielded, twisted surge impedance Capacitance per unit length Loop resistance Recommended cables
Node addresses

Value
Cable length up to 100 m: max. 12000 kBit Cable length up to 200 m: max. 1500 kBit Cable length up to 400 m: max. 500 kBit Cable length up to 1000 m: max. 187.5 kBit Cable length up to 1200 m: max. 93.75 kBit Wire cross-section min. 0.34 mm²4 Wire diameter 0.64 mm Shielded At 0.25 mm²: up to 100 m At 0.5 mm²: up to 350 m – 7 V/+ 12 V (to GND) -/- 55 mA (Udiff = +/- 1.5 V) Without repeater: max. 32 With repeater: max. 126 (every repeater used reduces the max. number of subscribers) 135 to 165
< 30 pf/m 110 /km Fixed installation UNITRONIC®-BUS L2/ FIP or UNITRONIC®-BUS L2/FIP 7-wire flexible installation UNITRONIC® BUS FD P L2/FIP 3 to 124

Description
Output differential voltage Input differential voltage

Value
Min. +/- 1.5 V +/- 0.2 V

Max. of +/- 5 V +/- 5 V

Pin Profibus

3

RXD/TXD-P

4

CNTR-P (RTS)

5

0 V

6

+ 5 V

8

RXD/TXD-N

TOX_Manual_Process-monitoring-unit_CEP400T_en

43

Technical data

The output voltage from pin 6 for termination with a terminating resistor is + 5 V.

4.13 Fieldbus interface

Inputs I0I15 I 0 I 1 I 2 I 3 I 4
I 5 I 6 I 7 I 8 I 9 I 10 I 11 I 12 I 13 I 14 I 15

Designation
Start measurement Error reset Offset external Program selection strobe Start measurement channel 2 (only 2-channel device) Reserve Reserve Reserve Program bit 0 Program bit 1 Program bit 2 Program bit 3 Program bit 4 Program bit 5 HMI lock Reserve

Field bus byte 0 0 0 0 0
0 0 0 1 1 1 1 1 1 1 1

Field bus bit 0 1 2 3 4
5 6 7 0 1 2 3 4 5 6 7

Tab. 12 Data length: Byte 0-3

Outputs Q0-Q31 Q 0 Q 1 Q 2 Q 3 Q 4 Q 5 Q 6 Q 7
Q 8 Q 9 Q 10 Q 11 Q 12 Q 13 Q 14 Q 15 Q 16 Q 17 Q 18

Designation
OK NOK Ready for op. Program selection ACK Measure active Channel 2 OK (only 2-channel device) Channel 2 NOK (only 2-channel device) Measurement in progress channel 2 (only 2channel device) Channel 1 OK Channel 1 NOK Channel 2 OK Channel 2 NOK Channel 3 OK Channel 3 NOK Channel 4 OK Channel 4 NOK Channel 5 OK Channel 5 NOK Channel 6 OK

Field bus byte
0 0 0 0 0 0 0 0

Field bus bit
0 1 2 3 4 5 6 7

1

0

1

1

1

2

1

3

1

4

1

5

1

6

1

7

2

0

2

1

2

2

44

TOX_Manual_Process-monitoring-unit_CEP400T_en

Technical data

Outputs Q0-Q31

Designation

Field bus Field bus

byte

bit

Q 19 Q 20 Q 21 Q 22 Q 23 Q 24 Q 25 Q 26 Q 27 Q 28

Channel 6 NOK Channel 7 OK Channel 7 NOK Channel 8 OK Channel 8 NOK Channel 9 OK Channel 9 NOK Channel 10 OK Channel 10 NOK Channel 11 OK

2

3

2

4

2

5

2

6

2

7

3

0

3

1

3

2

3

3

3

4

Q 29

Channel 11 NOK

3

5

Q 30 Q 31

Channel 12 OK Channel 12 NOK

3

6

3

7

Format of final values via fild bus (bytes 4 ­ 39):

The end values are written on bytes 4 to 39 on the field bus (if this function is activated).

BYTE
4 to 7 8 9 10 11 12 13 14 15 16, 17 18, 19 20, 21 22, 23 24, 25 26, 27 28, 29 30, 31 32, 33 34, 35 36, 37 38, 39
Tab. 13 Byte X (structure):

Designation
Running number Process number Status Second Minute Hour Day Month Year Channel 1 force [kN] 100 Channel 2 force [kN] 100 Channel 3 force [kN] 100 Channel 4 force [kN] 100 Channel 5 force [kN] 100 Channel 6 force [kN] 100 Channel 7 force [kN] 100 Channel 8 force [kN] 100 Channel 9 force [kN]

  • 100 Channel 10 force [kN] 100 Channel 11 force [kN] 100 Channel 12 force [kN] * 100

Status
1 2 3

Designation
Measure active OK NOK

TOX_Manual_Process-monitoring-unit_CEP400T_en

45

Technical data

4.14 Pulse diagrams

4.14.1 Measuring mode
This description applies to versions without warning limit monitoring and number of pieces monitoring.

Signal name
A0 A1 A6 A5 E6

Type: Input “I” / Output “O”
o o o o I

Designation
Part is OK (OK) Part is not OK (NOK) Measure active Ready for measurement (ready) Start measurement

Tab. 14 Basic device signals

The contacts in the plug connector depend on the shape of the housing; see pin allocation of wall-mounted housing or mounting version.

Cycle IO

Cycel NIO

IO (O1) NIO (O2) Meas. running (O7) Ready (O6) Start (I7)
12 3

45

1 0
1 0
1 0
1 0
1 0

23

45

Fig. 7
1 2 3

Sequence without warning limit/number of pieces monitoring.
After it has been switched on, the device signals that it is ready for measurement by setting the >Ready> signal. When closing the press the signal

is set. The OK/NOK signal is reset. The signal is set.

46

TOX_Manual_Process-monitoring-unit_CEP400T_en

Technical data

4 When the conditions for triggering the return stroke have been met and the minimum time has been reached (must be integrated in the overriding control), the ‘Start’ signal is reset. The measurement is evaluated when the signal is reset.
5 The or signal is set and the signal is reset. The OK or NOK signal remains set until the next start. When the function ‘Number of pieces / Warning limit’ is active, the OK signal that was not set must be used for the NOK evaluation. See the sequence at active warning limit / number of pieces.

4.14.2 Measuring mode
This description applies to versions with active warning limit monitoring and number of pieces monitoring.

Signal name
A0 A1 A6 A5 E6

Type: Input “I” / Output “O”
o o o o I

Designation
Part is OK (OK) K1 Part is not OK (NOK) K1 Measure K1 in progress Ready for measurement (ready) Start measurement K1

Tab. 15 Basic device signals

Cycle IO

IO (O1)
Quantity during life/ warning limit (O2) Meas. running (O7)
Ready (O6)
Start (I7)

123

45

Ciclo 23 4 5

Cycle IO/warning limit or quantity during life reached

1 0 1 0 1 0 1 0 1 0

23

45

Fig. 8 Sequence with warning limit/number of pieces monitoring.
1 After it has been switched on, the device signals that it is ready for measurement by setting the >Ready> signal.
2 When closing the press the signal is set. 3 The OK/NOK signal is reset. The signal is set.

TOX_Manual_Process-monitoring-unit_CEP400T_en

47

Technical data

4 When the conditions for triggering the return stroke have been met and the minimum time has been reached (must be integrated in the overriding control), the ‘Start’ signal is reset. The measurement is evaluated when the signal is reset.
5 If the measurement lies within the programmed window, signal is set. If the measurement lies outside the programmed window, signal is not set. If the OK signal is missing it must be evaluated as NOK in the external control after a waiting period of at least 200 ms. If the warning limit or the number of pieces of a measurement channel has been exceeded in the finished cycle, the output <Warning limit/Number of pieces (NOK)> is also set. This signal can now be evaluated in the external control.
Plant control system: check the readiness of measurement
Before the command “Start measurement” it must be checked whether th CEP 400T is ready for measuring.
The process monitoring system might not be ready to measure due to a manual input or a fault. It is therefore always necessary prior to an automatic sequence to check the ‘Ready to measure’ output of the system controller before setting the ‘Start’ signal.

Signal name
E0 E1 E2 E3 E10 E11 E4 A4

Type: Input “I” / Output “O”
I I I I I I I o

Designation
Program number bit 0 Program number bit 1 Program number bit 2 Program number bit 3 Program number bit 4 Program number bit 5 Program number cycle Program number acknowledgement

Tab. 16 Automatic program selection

The program number bits 0,1,2,3,4 and 5 are set binary as test plan number from the system controller. With a rising edge of the timing signal from the system controller this information is read from the CEP 400T device

48

TOX_Manual_Process-monitoring-unit_CEP400T_en

Technical data

and evaluated. The reading in of the test plan selection bits is confirmed by setting the acknowledgment signal. After the acknowledgment the system controller resets the timing signal.
Selection of a test plan 0-63

BIT 0 (I1) BIT 1 (I2) BIT 2 (I3) BIT 3 (I4) Cycle (I5)
Acknowledgement (O5)
1

1 0

1 0

1 0

1 0

1 0

1 0

2

3

4

Fig. 9 Selection of a test plan 0-63
At (1) the test plan number 3 (bit 0 and 1 high) is set and selected by setting the ‘Cycle’ signal. At (2) the acknowledgment signal of the CEP device is set. The test plan selection cycle must remain set until the reading in of the new test plan number has been acknowledged. After the return of the timing signal the acknowledgment signal is reset.

Bit

Program no.

012345

0000000 1000001 0100002 1100003 0010004 1010005 0110006 1 1 1 0 0 0 7 etc.

Tab. 17 Valence of the test plan selection bits: test plan no. 0-63 possible

TOX_Manual_Process-monitoring-unit_CEP400T_en

49

Technical data

4.14.3 Offset adjustment via PLC interface force transducer channel 1 + 2
An offset adjustment for all channels can be started via the PLC interface. The handshake to start the offset adjustment via the PLC happens analog to writing a test number.

Signal name
E0 E1 E5 A4 A5

Type: Input “I” / Output “O”
I I I o o

Designation
Program number bit 0 Program number cycle Offset adjustment external Acknowledgement of program number 3 The device is ready for operation

Tab. 18 Basic device signals

The contacts in the plug connector depend on the shape of the housing; see pin allocation of wall-mounted housing or mounting version.

BIT 0 (I0) Offset alignment external (I5)
Cycle (I4) Acknowledgement (O4)

Ready (O5)

12

34

1 0
1 0
1 0
1 0
1 0
56

Fig. 10 External offset adjustment via PLC interface channel 1
With the end of the cycle (3) the external offset adjustment of the selected channel is started. While the offset adjustment is running (maximum of 3 seconds per channel) the signal is reset (4). After the adjustment without error (5) the signal is set again. The signal <External offset adjustment> (E5) must be reset again (6).
During an external offset adjustment a running measurement is interrupted.
If the error “Pre-selected channel not available” or the error “Offset limit exceeded” occurs, the signal must be cancelled. Then execute the offset adjustment anew.

50

TOX_Manual_Process-monitoring-unit_CEP400T_en

Transport and storage
5 Transport and storage
5.1 Temporary storages
Use original packaging. Make sure that all electrical connections are covered to prevent dust
ingress. Protect the display against sharp-edged objects e.g. due to cardboard
or hard foam. Wrap the device, e.g. with a plastic bag. Store the device only in closed, dry, dust-free and dirt-free rooms at
room temperature. Add drying agent to the packaging.
5.2 Dispatch for repair
To dispatch the product for repair to TOX® PRESSOTECHNIK, please proceed as follows: Fill in the “Accompanying repair form”. This we supply in the service
sector on our website or upon request via e-mail. Send us the completed form via e-mail. Then you will receive the shipping documents from us via e-mail. Send us the product with the shipping documents and a copy of the
“Accompanying repair form”.
For contact data see: Contact and source of supply, Page 11or www.toxpressotechnik.com.

TOX_Manual_Process-monitoring-unit_CEP400T_en

51

Transport and storage

52

TOX_Manual_Process-monitoring-unit_CEP400T_en

Commissioning
6 Commissioning
6.1 Preparing System
1. Check installation and mounting. 2. Connect required lines and devices, e.g. sensors and actuators. 3. Connect supply voltage. 4. Make sure that the correct supply voltage is connected.
6.2 Starting system
ü System is prepared. See Preparing System, Page 53.
è Switch on the plant. u The device starts the operating system and the application. u The device switches to the start screen.

TOX_Manual_Process-monitoring-unit_CEP400T_en

53

Commissioning

54

TOX_Manual_Process-monitoring-unit_CEP400T_en

Operation
7 Operation
7.1 Monitoring operation
No operating steps are necessary during ongoing operation. The operating procedure must be monitored constantly in order to detect faults in time.

TOX_Manual_Process-monitoring-unit_CEP400T_en

55

Operation

56

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software

8 Software

8.1 Function of the Software
The software fulfils the following functions: Clear representation of the operating parameters for operation monitor-
ing Displaying of fault messages and warnings Configuration of the operating parameters by setting individual operat-
ing parameters Configuration of the interface by setting the software parameters

8.2 Software interface

1

2

3

Fig. 11 Software interface Screen area
1 Information and status bar
2 Menu bar 3 Menu-specific screen area

Function
The information and display bar displays: General information about process
monitoring Current pending messages and infor-
mation for the main area displayed in the screen. The menu bar displays the specific submenus for the menu currently open. The menu-specific screen area displays the specific contents for the screen currently open.

TOX_Manual_Process-monitoring-unit_CEP400T_en

57

8.3 Control elements
8.3.1 Function buttons

Software

1

2

3

4

5

6

7

Fig. 12 Function buttons
Display/control panel 1 Button Arrow left 2 Button Arrow right 3 Button red 4 Button green 5 Call up “Configuration” menu 6 Call up “Firmware version”
menu 7 Button shift

Function
Output is deactivated. Output is activated. Opens the “Configuration” menu Opens the “Firmware version” menu Serves for the brief switchover of the keyboard to the second allocation level with uppercase letters and special characters.

8.3.2 Checkboxes

1
Fig. 13 Checkboxes Display/control panel
1 Not selected 2 Selected
8.3.3 Input field

2 Function

Fig. 14 Input field

58

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software
The input field has two functions. The input field displays the value currently entered. Values can be entered or changed in an input field. This function is de-
pendent on the user level and is not normally available for all user levels. 8.3.4 Dialog keyboard Keyboard dialogs are needed for entering and changing values in input fields.
Fig. 15 Numerical keyboard

Fig. 16 Alphanumeric keyboard

TOX_Manual_Process-monitoring-unit_CEP400T_en

59

Software

It is possible to switch between three modes with the alphanumeric keyboard: Permanent uppercase Permanent lowercase Numbers and special characters
Activate permanent uppercase
è Keep pressing the Shift button until the keyboard displays uppercase letters. w The keyboard displays uppercase letters.
Activating permanent lowercase
è Press Shift button until the keyboard displays lowercase letters. u The keyboard displays lowercase letters.
Numbers and special characters
è Keep pressing the Shift button until the keyboard displays numbers and special characters.
u The keyboard displays numbers and special characters.

8.3.5 Icons

Display/control panel Menu

Function The Configuration menu opens.

Error reset Firmware version Measure OK

Resets an error. This button only appears in the event of an error.
Reads the firmware version. Click on this button to read more information.
The last measurement was OK.

Measurement NOK

Last measurement was not OK. At least one evaluation criteria was violated (envelope curve, window).

60

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software

Display/control panel Warning limit
Measure active

Function The measurement is OK, but the set warning limit has been reached.
The measurement is in progress.

Device ready to measure

The process monitoring system is ready to start a measurement.

Device not ready to measure Fault

The process monitoring system is not ready to start a measurement.
Process monitoring signals a fault. The exact cause of the error is highlighted in red at the top of the screen.

TOX_Manual_Process-monitoring-unit_CEP400T_en

61

Software
8.4 Main menus
8.4.1 Select process / Enter process name In menu ”Processes -> Select process Enter process name” process numbers and processes can be selected.

Fig. 17 Menu ”Processes -> Select process Enter process name”
Selecting Processes
Selection by entering a Value ü The user is logged in with a suitable user level. The necessary write
permissions are available.
1. Tap on process number input field. w The numerical keyboard opens.
2. Enter process number and confirm with button . Selection by Function Buttons ü The user is logged in with a suitable user level. The necessary write
permissions are available.
è Select process by tapping the or buttons.

62

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software
Assigning Process Name
A name can be assigned for each process. ü The user is logged in with a suitable user level. The necessary write
permissions are available.
1. Select process. 2. Tap on process name input field.
w The alphanumeric keyboard opens. 3. Enter process name and confirm with the button.
Editing min/max limits
When setting up the process monitoring system, the parameters for the maximum and minimum limit values must be specified in order to evaluate the measurement values correctly. Specifying limit values: ü TOX®-Analysis assistance is available.
1. Clinching approx. 50 to 100 piece parts at simultaneous measurement of the press forces.
2. Checking the clinching points and piece parts (control dimension ‘X’, appearance of the clinching point, piece part test, etc.).
3. Analyzing the sequence of the press forces of every measuring point (according to MAX, MIN and average value).
Determining the limit values of the press force:
1. Maximum limit value = determined max. value + 500N 2. Minimum limit value = determined min. value – 500N ü The user is logged in with a suitable user level. The necessary write
permissions are available.
1. Tap the Minor Max input field under the channel whose value is to be changed. w The numerical keyboard opens.
2. Enter the value and confirm with the button.

TOX_Manual_Process-monitoring-unit_CEP400T_en

63

Software Copying the process In the ”Select process -> Enter process name Copy process” menu, source process can be copied to several target processes and parameters saved and restored again.
Fig. 18 “Copy process Save parameters” menu

64

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software
Copying the process In the ”Select process -> Enter process name Copy proces Copy process” menu the min/max limits can be copied from a source process to several target processes.

Fig. 19 Menu ”Copy process”
ü The user is logged in with a suitable user level. The necessary write permissions are available.
ü The menu ”Select process -> Enter process name Copy process Copy process” is open.
1. Tap on the From process input field. w The numerical keyboard opens.
2. Enter the number of the first process to which the values are to be copied and confirm with the button.
3. Tap the Up to process input field. w The numerical keyboard opens.
4. Enter the number of the last process to which the values are to be copied and confirm with the button.
5. NOTE! Data loss! The old process settings in the target process are overwritten by copying.
Start copying process by tapping on the Accept button.

TOX_Manual_Process-monitoring-unit_CEP400T_en

65

Software
Saving / restoring parameters In the ”Select process -> Enter process name Copy process -> Save Restore process” menu the process parameters can be copied to a USB stick or read in from a USB stick.

Fig. 20 “Saving / restoring parameters” menu
Copy parameters to USB stick ü The user is logged in with a suitable user level. The necessary write
permissions are available. ü The menu ”Select process -> Enter process name Copy process
Save / restore parameter” is open. ü USB stick is inserted.
è Tap on Copy parameters to USB stick button. w The parameters are copied on the USB stick.

66

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software
Load parameters from USB stick ü The user is logged in with a suitable user level. The necessary write
permissions are available. ü USB stick is inserted.
è NOTE! Data loss! The old parameters in the target process are overwritten by copying.
Tap theLoad the parameters from the USB stick button. w The parameters are read from the USB stick.
8.4.2 Configuration The process-dependent parameters of warning limit and force sensor are set in the ”Configuration” menu.

Fig. 21 ”Configuration” menu

TOX_Manual_Process-monitoring-unit_CEP400T_en

67

Software

Naming the channel
ü The user is logged in with a suitable user level. The necessary write permissions are available.
1. Tap on the Naming input field. w The alphanumeric keyboard opens.
2. Enter the channel (max. 40 characters) and confirm with .

Setting warning limit and measuring cycles
With these settings the values are preset globally for all processes. These values must be monitored by the overriding control system.
Setting the warning limit The value fixess the warning limit with regard to defined tolerance windows that are defined in the process. ü The user is logged in with a suitable user level. The necessary write
permissions are available.
1. Tap on Warning limit: [%] input field. w The numerical keyboard opens.
2. Enter a value between 0 and 50 and confirm with .
Deactivating the warning limit ü The user is logged in with a suitable user level. The necessary write
permissions are available.
1. Tap on Warning limit: [%] input field. w The numerical keyboard opens.
2. Enter 0 and confirm with .
Setting measuring cycles

Fmax Fwarn
Fsoll

Fwarn = Fmax –

Fmax – Fsoll 100%

  • Warning limit %

Fwarn Fmin

Fwarn

=

Fmax

Fmax – Fsoll 100%

  • Warning

limit

%

68

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software

When the warning limit is activated the warning limit counter is raised by value ‘1’ after every violation of the lower and upper warning limit. As soon as the counter reaches the value set in menu item Measuring cycles the signal ‘Warning limit reached’ is set for the relevant channel. After each further measurement the yellow symbol Warning limit message is displayed. The counter is automatically reset when a further measuring result lies within the set warning limit window. The counter is also reset after a restart of the device. ü The user is logged in with a suitable user level. The necessary write
permissions are available.
1. Tap on the Measuring cycles input field. w The numerical keyboard opens.
2. Enter a value between 0 and 100 and confirm with .
Configuring the force sensor
In menu ”Configuration -> Configuration of force sensor” the parameters of the force sensor are specified for the active process.
è Open the ”Configuration -> Force sensor configuration” by tapping the

button

in ”Configuration”.

TOX_Manual_Process-monitoring-unit_CEP400T_en

69

Force sensor without DMS subprint card

1

2

3

4

5

6

7

Software
8 9

Button, input/control panel 1 Active
2 Nominal Force 3 Nominal force, unit 4 Offset
5 Offset limit 6 Forced offset
7 Filter 8 Calibrating 9 Offset adjustment

Function
Activatingx or deactivatingo the selected channel. Deactivated channels are not evaluated and not displayed in the measurement menu. The nominal force of the force transducer corresponds to the force at a maximum measuring signal. Unit of nominal force (maximum of 4 characters) Offset value of the measuring signal for adjusting a possible zero point offset of the analog measuring signal of the sensor. Maximum tolerated force sensor offset. NO: The process monitoring system ready to measure directly after being switched on. YES: The process monitoring system carries out an offset adjustment for the respective channel automatically after every start. Limit frequency of the measurement channel The force sensor calibration menu opens. Read in the current measuring signal as offset of the force sensor.

70

TOX_Manual_Process-monitoring-unit_CEP400T_en

Force sensor with DMS subprint card

1

2

3

4

5

6

7

8

9

Software
10 11

Button, input/control panel 1 Active
2 Nominal Force 3 Nominal force, unit 4 Offset 5 Offset limit 6 Forced offset
7 Source 8 Nominal characteristic value
9 Filter

Function
Activatingx or deactivatingo the selected channel. Deactivated channels are not evaluated and not displayed in the measurement menu. The nominal force of the force transducer corresponds to the force at a maximum measuring signal. Unit of nominal force (maximum of 4 characters) Offset value of the measuring signal for adjusting a possible zero point offset of the analog measuring signal of the sensor. Maximum tolerated force sensor offset. NO: The process monitoring system ready to measure directly after being switched on. YES: The process monitoring system carries out an offset adjustment for the respective channel automatically after every start. Switchover between standard signal and DMS. Enter the nominal value of the sensor used. See the data sheet of the sensor manufacturer. Limit frequency of the measurement channel

TOX_Manual_Process-monitoring-unit_CEP400T_en

71

Software

Button, input/control panel 10 Calibrating 11 Offset adjustment

Function The force sensor calibration menu opens. Read in the current measuring signal as offset of the force sensor.

Setting the nominal force of the force sensor
ü The user is logged in with a suitable user level. The necessary write permissions are available.
ü The ”Configuration -> Force sensor configuration ” menu is opened.
1. Tap on the Nominal force input field. w The numerical keyboard opens.
2. Enter the value for the desired nominal force and confirm with . 3. If necessary: Tap on the Nominal force, unit input field.
w The alphanumeric keyboard opens. 4. Enter the value for the desired unit of the nominal force and confirm
with .

Adjusting the offset force sensor
The Offset parameter adjusts a possible zero point offset of the analog measurement sensor of the sensor. An offset adjustment must be carried out: once a day or after approx. 1000 measurements. when a sensor has been changed.
Adjustment using Offset adjustment button ü The user is logged in with a suitable user level. The necessary write
permissions are available. ü The ”Configuration -> Force sensor configuration ” menu is opened. ü Sensor is load-free during the offset adjustment.
è Tap on Offset adjustment button. w The current measurement signal (V) is applied as offset.

72

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software
Adjustment via direct Value Input ü The user is logged in with a suitable user level. The necessary write
permissions are available. ü The ”Configuration -> Force sensor configuration ” menu is opened. ü Sensor is load-free during the offset adjustment.
1. Tap on Offset input field. w The numerical keyboard opens.
2. Enter the zero point value and confirm with .
Offset limit force sensor
Offset limit of 10% means that the “Offset” value must only reach a maximum of 10% of the nominal load. If the offset is higher, an error message appears after the offset adjustment. This, for example, can prevent that an offset is taught when the press is closed. ü The user is logged in with a suitable user level. The necessary write
permissions are available. ü The ”Configuration -> Force sensor configuration ” menu is opened.
è Tap on the Offset limit input field. w Each tap changes the value between 10 -> 20 -> 100.
Forced offset force sensor
If the forced offset is activated, an offset adjustment is carried out automatically after the process monitoring system is switched on. ü The user is logged in with a suitable user level. The necessary write
permissions are available. ü The ”Configuration -> Force sensor configuration ” menu is opened.
è Tap on the Forced offset input field. w Each tap changes the value from YES to NO and reverse.

TOX_Manual_Process-monitoring-unit_CEP400T_en

73

Software

Setting the force sensor filter
By setting a filter value the higher frequency deviations of the measuring signal can be filtered out. ü The user is logged in with a suitable user level. The necessary write
permissions are available. ü The ”Configuration -> Force sensor configuration ” menu is opened.
è Tap on the Filter input field. w Each tap changes the value between OFF, 5, 10, 20, 50, 100, 200, 500, 1000.
Force sensor calibration
In menu ”Enter Configuration -> Configuration of force sensorNominal force” the measured electrical signal is converted to the corresponding physical unit with the values of nominal force and offset. If the values for nominal force and offset are not known, they can be determined via the calibration. For this a 2-point calibration is carried out. The first point here can be the opened press with 0 kN force applied for example. The second point, for example, can be the closed press when 2 kN force is applied. The applied forces must be known for carrying out the calibration, for example, which can be read on a reference sensor.
è Open the ”Enter Configuration -> Force sensor configurationNominal

force” by tapping the button force sensor”.

in ”ConfigurationConfiguration of

74

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software

2

1

4

5

3

7

8

6

9 10

11

12

Fig. 22 ”Enter Configuration -> Configuration of force sensorNominal force”

Button, input/control panel 1 Signal 2 Force 3 Force 1 4 Teach 1 5 Measuring value 1
6 Force 2 7 Teach 2 8 Measuring value 2
9 Nominal Force 10 Offset 11 Accept calibration
12 Accept

Function
Is faded in when Teach 1is tapped. Display/Input field of measured value. Is faded in when Teach 2is tapped. Display/Input field of measured value. The calibration of the sensors is accepted. Saves the changes

TOX_Manual_Process-monitoring-unit_CEP400T_en

75

Software
ü The user is logged in with a suitable user level. The necessary write permissions are available.
ü The ”Enter the Configuration -> Force sensor configurationNominal force” menu is opened.
1. Move to the first point, e.g. press opened. 2. Determine the applied force (e.g. by a reference sensor attached tem-
porarily to the press) and simultaneously if possible tap the Teach 1 button for reading the applied force. w The applied electrical signal is read in.
3. Tap on the Force 1 display/input field. w The numerical keyboard opens.
4. Enter the value of the measuring value of the electrical measuring signal to be displayed and confirm with .
5. Move to the second point, e.g. closing the press with a certain press force.
6. Determine the currently applied force and simultaneously if possible tap the Teach 2 button for reading the applied force. w The current electrical measuring signal is accepted and displayed in a new display/input field Measuring value 2 next to the Teach 2 button.
7. Tap on the Force 2 display/input field. w The numerical keyboard opens.
8. Enter the value of the measuring value of the electrical measuring signal to be displayed and confirm with .
9. Save the changes with Accept calibration.
u When pressing the Accept calibration button the process monitoring system calculates the parameters of nominal force and offset from the the two force values and the measured electrical signals. That concludes the calibration.

76

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software
By tapping the text fields Measuring value 1 or Measuring value 2 the values of the measured electrical signals can also be changed before tapping the Accept calibration button.
This should, however, only be made when the allocation of the electrical signal for force is known.
Apply configuration
If a value or a setting has been changed in menu ”Configuration -> Configuration of force sensor”, a request dialog is displayed when exiting the menu. In this window the following options can be selected: Only for this process:
The changes only apply to the current process and overwrite the previous values/settings in the current process. Copy to all processes The changes apply to all processes and overwrite the previous values/ settings in all processes. Copy to the following processes The changes are only accepted in the area that has been specified in fields From process to process. The previous values/settings are overwritten in the defined process area with the new values. Cancel entry: The changes are discarded and the window is closed.

TOX_Manual_Process-monitoring-unit_CEP400T_en

77

Software
Data In menu ”Configuration -> DataFinal values” the recorded final values can become datasets. After each measurement, a final value dataset is saved.
1 2 3
4 5 6

Fig. 23 Menu ”Configuration DataFinal values”

Button, input/display field idx
inc. no
proc state
f01 … f12 date time 1 Save on USB
2 Arrow keys up 3 Arrow keys down

Function
Number of the measurement. 1000 final values are stored in a circular buffer. If 1000 final values have been stored, then with each new measurement the oldest dataset (= no. 999) is discarded and the newest is added (last measurement = no. 0). Unique consecutive number. The number is counted up by value 1 after each measurement. Assignment of the measurement to a process Status of a measurement: Green background: Measurement OK Red background: Measurement NOK Measured force of channels 01 to 12 Date of measurement in format dd.mm.yy Time of measurement in format hh:mm:ss By tapping on button Save on USB the last 1000 final value datasets are copied on a USB stick in folder ToxArchive. Scroll up in the screen. Scroll down in the screen.

78

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software

Button, input/display field
4 Arrow keys right/left 5 Delete 6 Exit

Function
Display the next or previous channels Delete values Changes to the higher menu

8.4.3 Lot size
Access to three counters is opened via the Lot size button: Job counter: Number of OK parts and the total number of parts for a
running job. Shift counter: Number of OK parts and the total number of parts of a
shift. Tool counter: Total number of parts that have been processed with the
current tool set.

Job counter In menu ”Lot size Job counter” the respective counter readings for the current job are displayed.
3

1

4

2

5

6

8

7

9

Fig. 24 Menu ”Lot size Job counter”
Field 1 Counter value OK 2 Total counter value 3 Reset

10
Meaning Number of OK parts of the running job Total number of parts of the running job Resetting the counter Counter reading OK and Total counter reading

TOX_Manual_Process-monitoring-unit_CEP400T_en

79

Software

Field 4 Main menu OK 5 Main menu total 6 Message at OK
7 Message at total
8 Switch-off at OK
9 Switch-off at total
10 Accept

Meaning
The counter reading is displayed in the main menu when the checkbox is activated. The counter reading is displayed in the main menu when the checkbox is activated. The number of the OK parts reached at which a stored yellow message is issued on the display. Value 0 deactivates the function. The number of the total parts reached at which a stored yellow message is issued on the display. Value 0 deactivates the function. The number of the OK parts reached at which the working process is ended and a stored red message is issued on the display. The number of the total parts reached at which the working process is ended and a stored red message is issued on the display. The settings are applied. The window will close.

Job counter – Switch-off at OK
A limit value can be entered in the input field Switch-off at OK. Once the counter value reaches the value, the ‘Ready’ signal is switched off and an error message is issued. Tapping on the Reset button resets the counter. After that, the next measurement can be continued. The value 0 deactivates the corresponding option. The system is not shut down and no message is issued.
ü The user is logged in with a suitable user level. The necessary write permissions are available.
ü Menu ”Lot size Job counter” is open
1. Tap on the Switch-off at OK input field. w The numerical keyboard opens.
2. Enter the desired value and confirm with . Value 0 deactivates the function.
Reset ”Switch-off at OK” counter
1. When the limit value in input field ”Switch-off at OK”has been reached: 2. Reset the counter by tapping on the Reset button. 3. Start process again.

80

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software
Job counter – Switch-off at total
A limit value can be entered in the input field Switch-off at total. As soon as the counter value reaches the value, a warning message is issued. The value 0 deactivates the corresponding option. The system is not shut down and no message is issued. ü The user is logged in with a suitable user level. The necessary write
permissions are available. ü Menu ”Lot size Job counter” is open
1. Tap on the Switch-off at total input field. w The numerical keyboard opens.
2. Enter the limit value and confirm with . Value 0 deactivates the function.
Reset ”Switch-off at total” counter
1. When the limit value in input field ”Switch-off at total” has been reached:
2. Reset the counter by tapping on the Reset button. 3. Start process again.

TOX_Manual_Process-monitoring-unit_CEP400T_en

81

Software
Shift counter In menu ”Lot size Shift counter” the respective counter readings for the current job are displayed.
3

1

4

2

5

6

8

7

9

10

Fig. 25 Menu ”Lot size Shift counter” Field
1 Counter value OK 2 Total counter value 3 Reset 4 Main menu OK
5 Main menu total
6 Message at OK
7 Message at total
8 Switch-off at OK

Meaning
Number of OK parts of the current shift Total number of parts of the current shift Resetting the counter Counter reading OK and Total counter reading The counter reading is displayed in the main menu when the checkbox is activated. The counter reading is displayed in the main menu when the checkbox is activated. The number of the OK parts reached at which a stored yellow message is issued on the display. Value 0 deactivates the function. The number of the total parts reached at which a stored yellow message is issued on the display. Value 0 deactivates the function. The number of the OK parts reached at which the working process is ended and a stored red message is issued on the display.

82

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software

Field 9 Switch-off at total
10 Accept

Meaning
The number of the total parts reached at which the working process is ended and a stored red message is issued on the display. The settings are applied. The window will close.

Shift counter – Switch-off at OK
A limit value can be entered in the input field Switch-off at OK. Once the counter value reaches the value, the working process shuts down and a corresponding message is issued. Tapping on the Reset button resets the counter. After that, the next measurement can be continued. The value 0 deactivates the corresponding option. The system is not shut down and no message is issued.
ü The user is logged in with a suitable user level. The necessary write permissions are available.
ü Menu ”Lot sizeShift counter” is open
1. Tap on the Switch-off at OK input field. w The numerical keyboard opens.
2. Enter the desired value and confirm with . Value 0 deactivates the function.
Reset ”Switch-off at OK” counter
1. When the limit value in input field ”Switch-off at OK”has been reached: 2. Reset the counter by tapping on the Reset button. 3. Start process again.

Shift counter – Switch-off at total
A limit value can be entered in the input field Switch-off at total. Once the counter value reaches the value, the working process shuts down and a corresponding message is issued. The value 0 deactivates the corresponding option. The system is not shut down and no message is issued.

TOX_Manual_Process-monitoring-unit_CEP400T_en

83

Software
ü The user is logged in with a suitable user level. The necessary write permissions are available.
ü Menu ”Lot sizeShift counter” is open
1. Tap on the Switch-off at total input field. w The numerical keyboard opens.
2. Enter the limit value and confirm with . Value 0 deactivates the function.
Reset ”Switch-off at total” counter
1. When the limit value in input field ”Switch-off at total” has been reached:
2. Reset the counter by tapping on the Reset button. 3. Start process again.
Tool counter In menu ”Lot size tool counter” the respective counter readings for the current job are displayed.
2

1

3

4

5

6
Fig. 26 Menu ”Lot size Tool counter”

84

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software

Field 1 Total counter value 2 Reset 3 Main menu total
4 Message at total
5 Switch-off at total
6 Accept

Meaning
Total number of parts (OK and NOK) that were produced with this tool. Reset of counter Total counter reading The counter reading is displayed in the main menu when the checkbox is activated. The number of the total parts reached at which a stored yellow message is issued on the display. Value 0 deactivates the function. The number of the total parts reached at which the working process is ended and a stored red message is issued on the display. The settings are applied. The window will close.

Tool counter – Switch-off at total
A limit value can be entered in the input field Switch-off at total. Once the counter value reaches the value, the working process shuts down and a corresponding message is issued. The value 0 deactivates the corresponding option. The system is not shut down and no message is issued.
ü The user is logged in with a suitable user level. The necessary write permissions are available.
ü Menu ”Lot sizeTool counter” is open
1. Tap on the Switch-off at total input field. w The numerical keyboard opens.
2. Enter the limit value and confirm with . Value 0 deactivates the function.
Reset ”Switch-off at total” counter
1. When the limit value in input field ”Switch-off at total” has been reached:
2. Reset the counter by tapping on the Reset button. 3. Start process again.

8.4.4 Supplemnt
The access is opened via the Supplement button: User administration: Administration of the access levels / the password Language: Change language

TOX_Manual_Process-monitoring-unit_CEP400T_en

85

Software

Communication parameters: PC-interface (Field bus address) Inputs/outputs: Actual state of digital inputs/outputs Date/Time: Display of the current time / current date Device name: Entry of the device name.

User administration
In the ”Supplement/User administration”the user can: Log in with a specific user level. Log out from the active user level. Change the password

Log user in and out
The process monitoring system has an authorization management system that can limit or enable different operating options and configuration options.

Authorization Level 0
Level 1
Level 2 Level 3

Description
Machine operator Functions for observing the measurement data and program selection are enabled. Installers and experienced machine operators: Changes of values within the program are enabled. Authorized installer and system programmer: Also configuration data can be changed. Plant construction and maintenance: Also extended additional configuration data can be changed.

Log in user ü Menu ”SupplementUser administration” is open.

Password No password required TOX
TOX2 TOX3

1. Tap on the Login button. w The alphanumeric keyboard opens.
2. Enter the password of the authorization level and confirm with .
u If the password was entered correctly, the selected authorization level is active. – OR If the password was entered incorrectly, a message will appear and the login procedure will be canceled.
u The actual authorization level is displayed at the top of the screen.

86

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software
Log out user ü Menu ”SupplementUser administration” is open. ü The user is logged in with level 1 or higher.
è Tap on the Logout button. u The authorization level changes to the next lower level. u The actual authorization level is displayed at the top of the screen.

TOX_Manual_Process-monitoring-unit_CEP400T_en

87

Software
Change password
The password can only be changed for the authorization level in which the user is currently logged in. the user is logged in. ü Menu ”SupplementUser administration” is open
1. Tap the Change password button. w A dialog window opens with the request to enter the current password. w The alphanumeric keyboard opens.
2. Enter the current password and confirm with . w A dialog window opens with the request to enter the new password. w The alphanumeric keyboard opens.
3. Enter the new password and confirm with . w A dialog window opens with the request to enter the new password again. w The alphanumeric keyboard opens.
4. Enter the new password again and confirm it with .

88

TOX_Manual_Process-monitoring-unit_CEP400T_en

Changing Language

Software

Fig. 27 Menu ”Supplement / Language”
In the ”Supplement Language” menu, you have the option to change the user interface language. ü The user is logged in with a suitable user level. The necessary write
permissions are available.
è Tap on the desired language to select it. u The selected language will be available immediately
Configure communication parameters
In the ”Supplement / Communication parameters” menu the user can: Change the IP address Change the field bus parameters Enable the remote access
Change the IP address
In menu ”Supplement Configuration parameterIP address” the Ethernet IP address, the subnet mask and the default gateway can be changed.

TOX_Manual_Process-monitoring-unit_CEP400T_en

89

Software
Defining IP address via the DHCP protocol ü The user is logged in with a suitable user level. The necessary write
permissions are available.
1. Tap on DHCP checkbox. 2. Tap the Accept button. 3. Restart the device.
Defining IP Address by entering a Value ü The user is logged in with a suitable user level. The necessary write
permissions are available.
1. Tap on the first input field of the IP address group, enter the first three digits of the IP address to be used and press the OK button to confirm. w The numerical keyboard opens.
2. Repeat the procedure for all input fields in the IP address group. 3. Repeat point 2 and 3 to enter the Subnet mask and Default Gateway. 4. Tap the Accept button. 5. Restart the device.

90

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software
Field bus parameters Depending in the type of field bus (e.g. Profinet, DeviceNet, etc.) this picture can deviate slightly and be supplemented by specific field bus parameters.

1 2

3

Button, input/control panel 1 Read inputs to Profibus
2 Log final values on Profibus
3 Accept

Function
Activate or deactivate the selected function. Activate or deactivate the selected function. Closes the window. The displayed parameters will be adopted.

Selection by entering a Value
ü The user is logged in with a suitable user level. The necessary write permissions are available.

1. Tap on the Profibus address input field. w The numerical keyboard opens.
2. Enter the Profibus address and confirm with the button. 3. Restart the device.

TOX_Manual_Process-monitoring-unit_CEP400T_en

91

Software
Selection by Function Buttons ü The user is logged in with a suitable user level. The necessary write
permissions are available.
1. Select the Profibus address by tapping the or buttons. 2. Restart the device.
Enable the remote access
The remote access for TOX® PRESSOTECHNIK can be enabled in menu ”Supplement Configuration parametersRemote access”. ü The user is logged in with a suitable user level. The necessary write
permissions are available. ü Menu ”Supplement -> Configuration parametersRemote access” is
open.
è Tap on the Remote access button. w Remote access is enabled.
In-/Outputs
In the ”Supplement -> In-/Outputs” menu the user can: Check the current status of the internal digital inputs and outputs. Check the current status of the field bus inputs and outputs.
Checking the internal In-/Outputs
In menu ”Supplement -> In-/Outputs I Internal I/O” the current status of the internal digital inputs and outputs can be checked. Status: Active: The corresponding input or output is marked with a green
square. Not active: The corresponding input or output is marked with a red
square.

92

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software

The function of an input or output is described in plain text.
Activating or deactivating output ü The user is logged in with a suitable user level. The necessary write
permissions are available. ü Menu ”Supplement -> In-Outputs | Internal digital I/O” is opened.

è Tap on the button below the desired input or output.
u The field changes from red to green or green to red. u The input or output is activated or deactivated. u The change becomes effective immediately. u The change remains effective until the ”Inputs/outputs” menu is exited.
Change byte ü The user is logged in with a suitable user level. The necessary write
permissions are available. ü Menu ”Supplement -> In-Outputs | Internal digital I/O” is opened.

è Tap the cursor button at the top edge of the screen. u The byte changes from ”0” to ”1” or reverse.

BYTE 0 1

Bit 0 – 7 8 – 15

Check field bus In-/Outputs
In menu ”Supplement -> In-/Outputs I Field bus I/O” the current status of the field bus inputs and outputs can be checked. Status: Active: The corresponding input or output is marked with a green
square. Not active: The corresponding input or output is marked with a red
square.

TOX_Manual_Process-monitoring-unit_CEP400T_en

93

Software

The function of an input or output is described in plain text.
Activating or deactivating output ü The user is logged in with a suitable user level. The necessary write
permissions are available. ü Menu ”Supplement -> In-Outputs | Field bus I/O” is opened.

è Tap on the button below the desired input or output.
u The field changes from red to green or green to red. u The input or output is activated or deactivated. u The change becomes effective immediately. u The change remains effective until the ”Field bus” menu is exited.
Change byte ü The user is logged in with a suitable user level. The necessary write
permissions are available. ü Menu ”Supplement -> In-Outputs | Field bus I/O” is opened.

è Tap the cursor button at the top edge of the screen. u The byte changes from ”0” to ”15” or reverse.

BYTE
0 1 2 3 4 5 6 7

Bit
0 – 7 8 – 15 16 – 23 24 – 31 32 – 39 40 – 47 48 – 55 56 – 63

BYTE
8 9 10 11 12 13 14 15

Bit
64 – 71 72 – 79 80 – 87 88 – 95 96 – 103 104 – 111 112 – 119 120 – 127

94

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software
Setting Date/Time
In the ”Supplement -> Date/Time” menu, the device time and device date can be configured. ü The user is logged in with a suitable user level. The necessary write
permissions are available. ü The ”Supplement -> Date/Time” menu is opened.
1. Tap on the Time or the Date input fields. w The numerical keyboard opens.
2. Enter the values in the corresponding fields and confirm with .
Change device name
The device name is used, for example, to create a folder with the device name on the data medium during the creation of a backup on a USB stick. This makes it clear in case of several process monitoring systems, on which device this backup was created. ü The user is logged in with a suitable user level. The necessary write
permissions are available. ü The ”Menu Supplement | Device name” is opened.
1. Tap on Device name input field. w The alphanumeric keyboard opens.
2. Enter the device name and confirm with .

TOX_Manual_Process-monitoring-unit_CEP400T_en

95

Software
8.4.5 Valuation options If an acknowledgement type (acknowledgement external or per display) was selected, a NOK measurement must be acknowledged before the pressing monitor is ready to measure again.

1 4
2
3

5

Fig. 28 ”Configuration NIO options” menu

Button

Function

1 External NOK acknowledgement The NOK message must always be acknowledged via an external signal.

2 NOK acknowledgement per dis- The NOK message must be acknowl-

play

edged via the display.

3 Separate measurement of chan- The measurement for channel 1 and

nels

channel 2 can be started, ended and

evaluated separately.

Only available with a process monitoring system with 2 channels.

4 With password

The NOK message can only be acknowledged via the display after the entry of the password.

96

TOX_Manual_Process-monitoring-unit_CEP400T_en

Software
Activate external NOK acknowledgement ü The user is logged in with a suitable user level. The necessary write
permissions are available.
1. Tap on external NOK acknowledgement checkbox to activate external acknowledgement.
2. Tap on the Accept button to save the values.
Activating NOK acknowledgement per display ü The user is logged in with a suitable user level. The necessary write
permissions are available.
1. Tap on NOK acknowledgement per display checkbox to activate the acknowledgement per display.
2. Tap on the checkbox With password to enter the password of authorization level 1, the one who can perform the acknowledgment.
3. Tap on the Accept button to save the values.
Separate measurement of channels
In case of a 2-channel device, the measurement for channel 1 and channel 2 can each be started, ended and evaluated separately. ü The user is logged in with a suitable user level. The necessary write
permissions are available. ü The device is 2-channel capable.
1. Tap on external NOK acknowledgement checkbox to activate external acknowledgement.
2. Tap on the Measure channels separately button to display the status of the measurement carried out last.

TOX_Manual_Process-monitoring-unit_CEP400T_en

97

Software
8.4.6 Messages The information and status bar displays messages as soon as a warning or error occurs:

Yellow background: Warning message Red background: Error message:
The following messages are displayed in the meaurement menu: OK job counter limit reached Total job counter limit reached OK shift counter limit reached Total shift counter limit reached Tool counter limit reached Offset limit force sensor exceeded piece part NOK

98

TOX_Manual_Process-monitoring-unit_CEP400T_en

Troubleshooting

9 Troubleshooting

9.1 Detecting faults
Faults are displayed as alarms. Depending on the type of fault, the alarms are displayed as errors or warnings.

Alarm Type Warning
Fault

Display

Meaning

Text with a yellow background in the measurement menu of the device. Text with a red background in the measurement menu of the device.

-The next measurement is disabled and must be eliminated and acknowledged.

9.1.1 Acknowledging Messages After a fault, the button Error resetappears in the main screen.
è Tap on the Error reset button. u The fault is reset.

TOX_Manual_Process-monitoring-unit_CEP400T_en

99

Troubleshooting

9.1.2 Analyzing NOK situations

kN

B

Pressing force

control by

force sensor

A

Stroke (punch

travel)

C

D

t Control dimension X monitoring by precision limit caliper

Error source a B C D
Tab. 19 Error sources

Meaning
Measuring point OK (measuring point is within the window) Press force too high (Display: Error code ) Press force too low (Display: Error code ) No measurement (No change to display; ‘ready to measure’ signal remains present, no edge transition)

100

TOX_Manual_Process-monitoring-unit_CEP400T_en

9.1.3 Error messages

Troubleshooting

TOX_Manual_Process-monitoring-unit_CEP400T_en

101

Troubleshooting

Fault Press force too high Display error code )

Cause Sheets too thick

Analysis Generally affects all points
Error following batch change Tolerance when increasing individual sheet thickness > 0.2 0.3 mm

Sheet strength Generally affects all

increased

points

Error following batch change

Number of sheet layers too high

Generally affects all points

Deposits in the die

One-off occurrence as a result of incorrect operation Only affects individual points Oil, dirt, remains of paint, etc. in the ring channel of the die

Sheet surface is very dry, rather than being lightly oiled or greased

Check the state of the sheet surface Change to the working process (e.g. unplanned washing step prior to joining)

Sheets / piece parts not correctly positioned

Damage caused to piece parts by tool or stripper

Incorrect tool combination installed

Control dimension ‘X’ too small after tool change Die press-through depth too small Point diameter too small Punch diameter too large (> 0.2 mm)

Measure Measure sheet thicknesses and compare with tool passport. Use specified sheet thicknesses. If the sheet thicknesses are within the permissible tolerances, draw up a batch-based testing plan. Compare material designations for the sheets with TOX®- tool passport. If necessary: Perform a hardness comparison measurement. Use specified materials. Draw up a hardnessbased testing plan. Compare number of sheet layers with the specifications in the TOX®- tool passport. Repeat joining process with the correct number of sheet layers. Clean affected dies.
If the problem continues, dismantle and clean the die; polishing or chemical etching may be carried out following discussions with TOX® PRESSOTECHNIK. Ensure sheet surfaces are oiled or greased. If necessary: Draw up a special testing program for dry sheet surface. Warning: Check stripping force on the punch side. Repeat joining process with the piece parts correctly positioned. If necessary: Improve fixing means for the piece part. Compare tool designation (imprinted on the shaft diameter) with the specifications in the TOX®- tool passport.

102

TOX_Manual_Process-monitoring-unit_CEP400T_en

Troubleshooting

Fault Press force too small Display error code
After switching on or zeropoint check, error code ‘Offset adjustment’ appears (no valid zeropoint value)

Cause Sheets too thin
Sheet strength reduced
Sheet parts missing or only one sheet layer present Sheet surface is oiled or greased rather than being very dry Broken punch Broken die Incorrect tool combination installed
Broken cable at force transducer Measuring element in the force transducer is faulty

Analysis Generally affects all points
Error following batch change Tolerance when reducing individual sheet thickness > 0.2 ­ 0.3 mm
Generally affects several points
Error following batch change
Affects all points One-off occurrence as a result of incorrect operation Check the state of the sheet surface Change to the working process (e.g. washing step prior to joining omitted) Joining point hardly present or not at all Joining point is no longer round in shape Following tool change Control dimension ‘X’ too large Die press-through depth too large Cylindrical duct through the die too large Point diameter too large Punch diameter too small (> 0.2 mm) Following tool change After removal of tool unit The force transducer can no longer be calibrated Zero point is unstable The force transducer can no longer be calibrated

Measure Measure sheet thicknesses and compare with TOX®- tool passport. Use specified sheet thicknesses. If the sheet thicknesses are within the permissible tolerances, draw up a batch-based testing plan. Compare material designations for the sheets with TOX®- tool passport. If necessary: Perform a hardness comparison measurement. Use specified materials. Draw up a hardnessbased testing plan. Repeat joining process with the correct number of sheet layers.
Carry out a washing step prior to joining. If necessary: Draw up a special testing program for greased / oiled sheet surface. Replace faulty punch.
Replace faulty die.
Compare tool designation (imprinted on the shaft diameter) with the specifications in the TOX®- tool passport.
Replace faulty force transducer.

TOX_Manual_Process-monitoring-unit_CEP400T_en

103

Troubleshooting

Fault Number of pieces reached Error ‘Counter value reached’ Warning limit in succession Error “Warning limit exceeded’

Cause Tool lifetime has been reached
The preset warning limit has been exceeded n times

Analysis Status signal Number of pieces reached is set

Measure Check tool for wear and replace if necessary; reset the lifetime counter.

Status signal Warning limit in succession is set

Check tool for wear and replace if necessary; reset the counter by quitting the measurement menu.

9.2 Battery buffer
This data is stored on the battery buffered SRAM and may be lost in case of an empty battery: Set language Currently selected process Counter values End value data and sequential number of end values

104

TOX_Manual_Process-monitoring-unit_CEP400T_en

Maintenance
10 Maintenance
10.1 Maintenance and repair
The recommended time intervals for inspection work and maintenance work must be observed. The correct and proper repair of the TOX® PRESSOTECHNIK product can only be assured by appropriately trained specialists. The operating company or the personnel in charge of the repair must ensure that the repair personnel are properly trained in the repair of the product. The repairers themselves are always responsible for the work safety.
10.2 Safety during maintenance
The following applies: Observe maintenance intervals if present and stipulated. Maintenance intervals may vary from the stipulated maintenance inter-
vals. The maintenance intervals may have to be verified with the manufacturer if necessary. Perform only maintenance work that is described in this manual. Inform operating personnel before starting repair work. Appoint a supervisor.

TOX_Manual_Process-monitoring-unit_CEP400T_en

105

Maintenance
10.3 Change flash card
The flash card is located on the back of the inside (display), the housing may have to be dismantled.

Fig. 29 Change flash card
ü Device is de-energized. ü Person is electrostatically discharged.
1. Loosen screw and turn safety device to the side. 2. Remove the flash card upwards. 3. Insert new flash card. 4. Slide safety device back over flash card and tighten screw.

106

TOX_Manual_Process-monitoring-unit_CEP400T_en

Maintenance
10.4 Battery change
TOX® PRESSOTECHNIK recommends a battery change after 2 years at the latest. ü Device is de-energized. ü Person is electrostatically discharged. ü Electrically non conductive tool for removing the battery.
1. Remove the cover of the lithium battery 2. Pull the battery out with an insulated tool 3. Install new lithium battery in the correct polarity. 4. Install the cover.

TOX_Manual_Process-monitoring-unit_CEP400T_en

107

Maintenance

108

TOX_Manual_Process-monitoring-unit_CEP400T_en

Maintenance table

Maintenance cycle 2 years

Maintenance table

The specified intervals are only approximate values. Depending on the area of application, the actual values may differ from the guide values.

Additional information

10.4

Battery change

TOX_Manual_Process-monitoring-unit_CEP400T_en

109

Maintenance table

110

TOX_Manual_Process-monitoring-unit_CEP400T_en

11 Repairs
11.1 Repair work
No repair work is necessary.

Repairs

TOX_Manual_Process-monitoring-unit_CEP400T_en

111

Repairs

112

TOX_Manual_Process-monitoring-unit_CEP400T_en

Disassembly and Disposal
12 Disassembly and Disposal
12.1 Safety requirements for disassembly
è Have the disassembly carried out by qualified personnel.
12.2 Disassembly
1. Shut down system or component. 2. Disconnect system or component from the supply voltage. 3. Remove all connected sensors, actuators or components. 4. Disassemble system or component.
12.3 Disposal
When disposing of packaging, consumables and spare parts, including the machine and its accessories, the relevant national environmental protection regulations must be complied with.

TOX_Manual_Process-monitoring-unit_CEP400T_en

113

Disassembly and Disposal

114

TOX_Manual_Process-monitoring-unit_CEP400T_en

13 Appendices
13.1 Declaration of conformity

Appendices

TOX_Manual_Process-monitoring-unit_CEP400T_en

115

Appendices

116

TOX_Manual_Process-monitoring-unit_CEP400T_en

13.2 UL certificate

Appendices

118

TOX_Manual_Process-monitoring-unit_CEP400T_en

NOTICE OF COMPLETION AND
INITIAL PRODUCTION INSPECTION

TOX-PRESSOTECHNIK L L C MR. ERIC SEIFERTH 4250 Weaver Pkwy Warrenville, IL, 60555-3924 USA

2019-08-30

Our Reference: Your Reference: Project Scope:
Subject:

File E503298, Vol. D1

Project Number: 4788525144

Models EPW 400, Smart9 T070E, Smart9 T057, STE 341-xxx T070, STE346-0005, CEP 400T, Touch Screen PLC’s

UL Listing to the following standard(s):

UL 61010-1, 3rd Edition, May 11, 2012, Revised April 29 2016, CAN/CSA-C22.2 No. 61010-1-12, 3rd Edition, Revision dated April 29 2016

Notice of Project Completion with Initial Production Inspection

Dear MR. ERIC SEIFERTH:

Congratulations! UL’s investigation of your product(s) has been completed under the above Reference Numbers and
the product was determined to comply with the applicable requirements. The Test Report and records in the Follow-
Up Services Procedure covering the product are completed and are now being prepared (if you do not have a
separate CB Report, you can to access the Test Report now). Please have the appropriate person in your company that is responsible for receiving/managing UL reports access an electronic copy of the Test Report and FUS Procedure through the CDA feature on MyHome@UL, or if you desire another method of receiving the report please contact one of the contacts below. If you are not familiar with our MyHome site or need to create a new account in order to access your reports, please click the link HERE.

PLEASE NOTE: YOU ARE NOT AUTHORIZED TO SHIP ANY PRODUCTS BEARING ANY UL MARKS UNTIL THE INITIAL PRODUCTION INSPECTION HAS BEEN SUCCESSFULLY CONDUCTED BY THE UL FIELD REPRESENTATIVE.

An Initial Production Inspection (IPI) is an inspection that must be conducted prior to the first shipment of products bearing the UL Mark. This is to ensure that products being manufactured are in accordance with UL LLC’s requirements including the Follow-Up Service Procedure. After the UL Representative has verified compliance of your product(s) at the manufacturing locations listed below, authorization will be granted for shipment of product(s) bearing the appropriate UL Marks as denoted in the Procedure (located in the FUS Documentation of the report).

List of all manufacturing locations (please contact us if any are missing):

Manufacturing Facility(ies):

TOX PRESSOTECHNIK GMBH & CO. KG

Riedstraße 4

88250 Weingarten Germany

Contact Name:

Eric Seiferth

Contact Phone No.: 1 630 447-4615

Contact Email:

ESEIFERTH@TOX-US.COM

It is the responsibility of TOX-PRESSOTECHNIK L L C, the Applicant, to inform its manufacturers of that the IPI must be successfully completed before product may be shipped with the UL Mark. Instructions for the IPI will be sent to our inspection center nearest to each of your manufacturing locations. The contact information of the inspection center is provided above. Please contact the inspection center to schedule the IPI and ask any questions you may have regarding the IPI.

Inspections at your production facility will be conducted under the supervision of: Area Manager: ROB GEUIJEN IC Name: UL INSPECTION CENTER GERMANY, Address: UL INTERNATIONAL GERMANY GMBH ADMIRAL-ROSENDAHL-STRASSE 9, NEUISENBURG, Germany, 63263 Contact Phone: 69-489810-0

Page 1

Email: Marks (as needed) may be obtained from: Information on the UL Marks, including our new Enhanced UL Certification Marks can be found on the UL website at https://markshub.ul.com Within Canada, there are federal and local statutes and regulations, such as the Consumer Packaging and Labeling Act, requiring the use of bilingual product markings on products intended for the Canadian market. It is the responsibility of the manufacturer (or distributor) to comply with this law. The UL Follow-Up Service Procedures will only include the English versions of the markings Any information and documentation provided to you involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. Feel free to contact me or any of our Customer Service representatives if you have any questions. UL is strongly committed to providing you with the finest customer experience possible. You may receive an email from ULsurvey@feedback.ul.com inviting you to please participate in a brief satisfaction survey. Please check your spam or junk folder to ensure receipt of the email. The subject line of the email is “Tell is about your recent experience with UL.” Please direct any questions about the survey to ULsurvey@feedback.ul.com. Thank you in advance for your participation.
Very truly yours, Brett VanDoren 847-664-3931 Staff Engineer Brett.c.vandoren@ul.com
Page 2

Index

Index
Symbols Menu
Supplement……………………………………….. 85
A Adjustment
Force sensor ……………………………………… 72 Analyzing
NOK situations…………………………………. 100
B Basic safety requirements ……………………….. 13 Battery change …………………………………….. 107 Buttons
Function buttons ………………………………… 58
C Calibration
Force sensor ……………………………………… 74 Change
Device name ……………………………………… 95 Password ………………………………………….. 88 Change flash card ………………………………… 106 channel Naming the ……………………………………….. 68 Checkboxes…………………………………………… 58 Commissioning ………………………………………. 53 Communication parameters Configure ………………………………………….. 89 configuration Apply ………………………………………………… 77 Force sensor ……………………………………… 69 Naming the channel……………………………. 68 Nominal force of force sensor………………. 72 Configure Communication parameters…………………. 89 Connections ………………………………………….. 28 Contact …………………………………………………. 11 Control elements ……………………………………. 58 Counter Switch-off at OK……………………………. 80, 83 Switch-off at total …………………….. 81, 83, 85

D Date
Set ……………………………………………………. 95 Declaration of conformity ……………………….. 115 description
Function ……………………………………………. 19 Device name
Change……………………………………………… 95 Dialog
Keyboard …………………………………………… 59 Digital inputs ………………………………………….. 28 Digital outputs ……………… 31, 32, 34, 35, 36, 37 Dimensions ……………………………………………. 24
Hole pattern of installation housing ……….. 25 Installation housing …………………………….. 24 Wall/table housing ………………………………. 25 Disassembly…………………………………………. 113 Safety ……………………………………………… 113 Dispatch Repair……………………………………………….. 51 Disposal ………………………………………………. 113 DMS signals…………………………………………… 40 Document additional …………………………………………….. 8 Validity………………………………………………… 7
E Electromagnetic compatibility …………………… 38 Enable
Remote access ………………………………….. 92 Environmental conditions…………………………. 38 Error message ……………………………………… 101 Ethernet
Networking ………………………………………… 21 Transfer of measuring data ………………….. 21 Exclusion of liability…………………………………… 7

TOX_Manual_Process-monitoring-unit_CEP400T_en

121

Index

F Faults
Battery buffer …………………………………… 104 Detect ………………………………………………. 99 Field bus parameters Change …………………………………………….. 91 Force measurement ……………………………….. 19 Force monitoring ……………………………………. 19 Force sensor Adjust offset ………………………………………. 72 Calibration…………………………………………. 74 Configuring the ………………………………….. 69 Forced offset……………………………………… 73 Setting the filter………………………………….. 74 Setting the nominal force of the ……………. 72 Setting the offset limit …………………………. 73 Forced offset Force sensor ……………………………………… 73 Function Software……………………………………………. 57 Function buttons …………………………………….. 58 Function description ……………………………….. 19 Force measurement……………………………. 19 Force monitoring ………………………………… 19 Test of the final position………………………. 20
G Gender note ……………………………………………. 8
H Hardware configuration …………………………… 26 Hazard
Electrical …………………………………………… 15 Hazard potential …………………………………….. 15

I Icons …………………………………………………….. 60 Identification
Product ……………………………………………… 18 Images
Highlighting ……………………………………….. 10 Important information ………………………………… 7 Information
Important …………………………………………….. 7 Input field ………………………………………………. 58 Inputs ……………………………………………………. 92 Interface
Software ……………………………………………. 57 IP address
Change……………………………………………… 89
J Job counter
Switch-off at OK …………………………………. 80 Job counter
Switch-off at total………………………………… 81
K Keyboard……………………………………………….. 59
L Language
Change……………………………………………… 89 Legal note ……………………………………………….. 7 Liability ………………………………………………….. 17 limits
Editing min/max………………………………….. 63 Log CEP 200 …………………………………………. 21 Log in ……………………………………………………. 86 Log out ………………………………………………….. 86 Lowercase
permanent …………………………………………. 60

122

TOX_Manual_Process-monitoring-unit_CEP400T_en

Index

M Main menus …………………………………………… 62 Maintenance ………………………………………… 105
Safety……………………………………………… 105 Measurement menu ……………………………….. 98 Measures
Organizational……………………………………. 13 measuring cycles
Setting………………………………………………. 68 Measuring sensor
Supply voltage …………………………………… 39 Mechanical specifications………………………… 23 Menu
Communication parameters…………………. 89 Configuration …………………………………….. 67 Copying the process ……………………… 64, 65 Data …………………………………………………. 78 Date/Time …………………………………………. 95 Device name ……………………………………… 95 Field bus I/O ……………………………………… 93 Field bus parameters ………………………….. 91 Force sensor ……………………………………… 69 Force sensor calibration ……………………… 74 Inputs/outputs ……………………………………. 92 Internal digital I/O……………………………….. 92 IP address…………………………………………. 89 Job counter ……………………………………….. 79 Language …………………………………………. 89 Lot size …………………………………………….. 79 Measurement menu……………………………. 98 Remote access ………………………………….. 92 Shift counter………………………………………. 82 Tool counter………………………………………. 84 User administration …………………………….. 86 Valuation options ……………………………….. 96 Message acknowledge……………………………………… 99 Error ……………………………………………….. 101 Messages ……………………………………………… 98 Min/max limits………………………………………… 63 Mode Measuring ……………………………………. 46, 47 mode sequence Measuring ……………………………………. 46, 47 Monitoring Operation ………………………………………….. 55 Process …………………………………………….. 19

N name
Enter process …………………………………….. 62 Process …………………………………………….. 62 Network server program ………………………….. 21 Networking Ethernet…………………………………………….. 21 Nominal load Force sensor ……………………………………… 72 Note Gender ……………………………………………….. 8 General …………………………………………….. 10 Legal ………………………………………………….. 7 Warning signs ……………………………………… 9 Numbers ……………………………………………….. 60
O Offset adjustment……………………………………. 50 Offset limit
Force sensor ……………………………………… 73 Operation ………………………………………………. 55
monitoring …………………………………………. 55 Organizational measures …………………………. 13 Outputs …………………………………………………. 92
P parameters
Restoring ………………………………………….. 66 Save …………………………………………………. 66 Password Change……………………………………………… 88 PLC interface Offset adjustment ……………………………….. 50 Power supply …………………………………………. 26 Preparation System ……………………………………………… 53 Process Assign name ……………………………………… 63 select ………………………………………………… 62 Process monitoring system………………………. 19 processes Min/max limits ……………………………………. 63 Product Identification ………………………………. 18 Profibus interface ………………………………. 43, 44 Pulse diagrams ………………………………………. 46
Q Qualifications …………………………………………. 14

TOX_Manual_Process-monitoring-unit_CEP400T_en

123

Index

R Remote access………………………………………. 92
Enable………………………………………………. 92 Repair
Dispatch ……………………………………………. 51 Repairs ………………………………………… 105, 111
S Safety …………………………………………………… 13
Maintenance ……………………………………. 105 safety requirements
Basic ………………………………………………… 13 Operating company ……………………………. 13 Screw sensor with standard signal output ….. 39 Select Process …………………………………………….. 62 Selection Personnel………………………………………….. 14 Selection of personnel …………………………….. 14 Sensor Adjust offset ………………………………………. 72 Analog standard signals ……………………… 39 Setting Date …………………………………………………. 95 Force sensor filter ………………………………. 74 Offset limit of force sensor …………………… 73 Time …………………………………………………. 95 Setting the filter Force sensor ……………………………………… 74 Shift counter Switch-off at OK…………………………………. 83 Switch-off at total ……………………………….. 83 Software ……………………………………………….. 57 Function ……………………………………………. 57 Interface……………………………………………. 57 Source of supply…………………………………….. 11 Special characters ………………………………….. 60 Starting System ……………………………………………… 53 Storage …………………………………………………. 51 Temporary storages……………………………. 51 Switch-off OK………………………………………………. 80, 83 Total ………………………………………. 81, 83, 85 System preparing…………………………………………… 53 starting ……………………………………………… 53

T Target group ……………………………………………. 7 Technical data ……………………………………….. 23
Connections ………………………………………. 28 Digital inputs………………………………………. 28 Digital outputs …………. 31, 32, 34, 35, 36, 37 Dimensions ………………………………….. 24, 25 DMS signals ………………………………………. 40 Electromagnetic compatibility……………….. 38 Environmental conditions …………………….. 38 Hardware configuration ……………………….. 26 Mechanical specifications ……………………. 23 Power supply……………………………………… 26 Profibus interface ………………………….. 43, 44 Pulse diagrams ………………………………….. 46 Screw sensor with standard signal output. 39 Sensor ………………………………………………. 39 Test of the final position …………………………… 20 Clinching …………………………………………… 20 Texts Highlighting ……………………………………….. 10 Time set ……………………………………………………. 95 Tool counter Switch-off at total………………………………… 85 Transfer of measuring data………………………. 21 Transport……………………………………………….. 51 Troubleshooting ……………………………………… 99 Type plate ……………………………………………… 18
U UL certificate ………………………………………… 118 Uppercase
permanent …………………………………………. 60 User
Log in ……………………………………………….. 86 User administration …………………………………. 86
Change password ………………………………. 88 User.
Log out ……………………………………………… 86
V Validity
Document ……………………………………………. 7 Valuation options ……………………………………. 96

124

TOX_Manual_Process-monitoring-unit_CEP400T_en

W warning limit
Setting………………………………………………. 68 Warning signs………………………………………….. 9 Warranty ……………………………………………….. 17

Index

TOX_Manual_Process-monitoring-unit_CEP400T_en

125

Index

126

TOX_Manual_Process-monitoring-unit_CEP400T_en

References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

Related Manuals