ASSUN AM-BD2453AN Series TOTAL SOLUTION for Precision DC Drive System 2020 User Manual

June 12, 2024
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ASSUN AM-BD2453AN Series TOTAL SOLUTION for Precision DC Drive System

2020

ASSUN-AM-BD2453AN-Series-TOTAL-SOLUTION-for-Precision-DC-Drive-
System-2020-PRODUCT

SPEED DRIVER INTEGRATED SERIES

AM-BD2453AN Series

ASSUN-AM-BD2453AN-Series-TOTAL-SOLUTION-for-Precision-DC-Drive-
System-2020-FIG-1 \(1\)

Brushless Motor                               Ball Bearings|
---|---
Motor Model|  | 1213| 1210| 1813| 2414| 2410|
Nominal voltage| V| 12| 12| 18| 24| 24|
No load speed       ±12%| rpm| 13010| 10460| 12920| 13625| 9770|
No load current  Max 150%| mA| 180| 140| 115| 100| 75|
Recommend| Max cont. torque| mN.m| 17.6| 18.7| 18.3| 18.4| 21.5|
Rated Speed| rpm| 11818| 9188| 11495| 12429| 8514|
limit for|
continuous| Rated Current| mA| 2200| 1860| 1500| 1200| 1000|
operating|
Rated Power| W| 21.8| 18.0| 22.0| 23.9| 19.1|
Starting current| mA| 22222| 14286| 12676| 12632| 7273|
Stall torque| mN.m| 193| 153| 166| 209| 167|
Maximum power output| W| 65.6| 40.2| 56.0| 74.6| 42.7|
Maximum Efficiency| %| 83| 81| 82| 83| 81|
Operating Range| V| 10~28| 10~28| 10~28| 10~28| 10~28|
Type of Current|  | Controlled| Controlled| Controlled| Controlled| Controlled|
Mechanical time constant| ms| 2.4| 2.5| 2.8| 2.4| 2.1|
Moment of inertia| gcm2| 3.45| 3.45| 3.45| 3.45| 3.45|
Torque constant| mN.m/A| 8.7| 10.8| 13.2| 16.7| 23.2|
Speed constant| rpm/V| 1093| 880| 724| 572| 411|
Speed/torque gradient| rpm/mN.m|  | 68.2| 78.0| 65.2| 58.5|
Weight| g|  | 126.8| 125.7| 126.3| 127.5|
ADDITIONAL INFORMATION|
Motor thermal resistance:| 10.5 K/W| Motor thermal time constant:| 768S|
Axial (dynamic):| 2.5 N| Radial (5mm from mounting face):| 16.0 N|
Press-fit force (static):| 50 N| Max allowable screw depth into flange:| 3.0 mm|
Maximum radial play (5mm from mounting face):| ≤0.02 mm| Axial play:| 0 (<4.0N )|
Maximum winding temperature:| 85ºC| Ambient temperature range:| -30 to 65ºC|
Standard rear shaft diameter:| 3 mm| Standard rear shaft length “L”:| 0/3.7/5.5 mm|


Connection (AWG 22#)

| Total Length: L T =L1+L2+L3| |
L1:24GP| L1:28GP| L2:BD24| L3:EN16S| L3:EN16T|
Cable 1: Red            +Vcc| 22.2| 25.9| 53.0| 10.7| 12.0|
Cable 2: Blue            GND| 27.4| 33.1|  |  |  |
Plug definition (AWG 28#)| 32.6| 40.3|  |  |  |
Molex: 51021-0500|  |  |  |  |  |
Plug 1: Red                    GND|  |  |  |  |  |
Plug 2: Black          FG Pulse|  |
Plug 3 : Yellow  CW/CCW| Remarks: Client can choose gearbox and encoder to match with this|
Plug 4: Red                   PWM| motor. Some combinations are listed here for reference.|
Plug 5: Blue                  Brake|  |
Motor data tested at 25ºC. Motor operation exceeding continuous limits will reduce life or result in damage. At elevated ambient temperatures, load current must be reduced.|

ASSUN-AM-BD2453AN-Series-TOTAL-SOLUTION-for-Precision-DC-Drive-
System-2020-FIG-1 \(3\)

Brushless Motor                               Ball Bearings|
---|---
Motor Model|  | 1203| 1215| 1210| 1813| 1810| 2412| 2409|
Nominal voltage| V| 12| 12| 12| 18| 18| 24| 24|
No load speed       ±12%| rpm| 3300| 14800| 10000| 12520| 9680| 11680| 9080|
No load current  Max 150%| mA| 55| 300| 190| 170| 120| 120| 85|
Recommend| Max cont. torque| mN.m| 25.2| 20.7| 26.2| 23.8| 26.0| 24.1| 27.9|
Rated Speed| rpm| 2122| 13760| 8814| 11502| 8580| 10608| 7909|
limit for|
continuous| Rated Current| mA| 800| 3000| 2500| 1920| 1600| 1360| 1200|
operating|
Rated Power| W| 5.6| 29.9| 24.2| 28.7| 23.4| 26.8| 23.1|
Starting current| mA| 2143| 38710| 19672| 21687| 13139| 13636| 8727|
Stall torque| mN.m| 71| 21| 221| 293| 229| 263| 216|
Maximum power output| W| 6.1| 114.3| 57.9| 96.1| 58.0| 80.4| 51.3|
Maximum Efficiency| %| 71| 83| 81| 83| 82| 82| 81|
Operating Range| V| 10~28| 10~28| 10~28| 10~28| 10~28| 10~28| 10~28|
Type of Current|  | Controlled| Controlled| Controlled| Controlled| Controlled| Controlled| Controlled|
Mechanical time constant| ms| 3.0| 3.3| 2.9| 2.8| 2.7| 2.9| 2.7|
Moment of inertia| gcm2| 6.19| 6.19| 6.19| 6.19| 6.19| 6.19| 6.19|
Torque constant| mN.m/A| 33.8| 7.7| 11.3| 13.6| 17.6| 19.4| 25.0|
Speed constant| rpm/V| 282| 1243| 841| 701| 543| 491| 382|
Speed/torque gradient| rpm/mN.m|  |  |  | 42.7| 42.3| 44.4| 42.0|
Weight| g|  |  |  | 139.1| 140.1| 138.4| 139.2|
ADDITIONAL INFORMATION|
Motor thermal resistance:| 10.2 K/W|  | Motor thermal time constant:| 822 S|
Axial (dynamic):| 4.0 N|  | Radial (5mm from mounting face):| 16.0 N|
Press-fit force (static):| 50 N|  | Max allowable screw depth into flange:| 3.0 mm|
Maximum radial play (5mm from mounting face):| ≤0.02 mm|  | Axial play:| 0 (<4.0N )|
Maximum winding temperature:| 85ºC|  | Ambient temperature range:| -30 to 65ºC|
Standard rear shaft diameter:| 4 mm|  | Standard rear shaft length “L”:| 0/3.7/5.5 mm|


Connection (AWG 22#)

| Total Length: L T=L1+L2+L3| |
L1:28GP| L1:32GP| L2:BD28| L3:EN16S| L3:EN16T|
Cable 1: Red            +Vcc| 25.9| 25.9| 45.0| 10.7| 12.0|
Cable 2: Blue            GND| 33.1| 35.9|  |  |  |
Plug definition (AWG 28#)| 40.3| 44.4|  |  |  |
Molex: 51021-0500|  |  |  |  |  |
Plug 1: Red                     GND|  |  |  |  |  |
Plug 2: Black           FG Pulse|  |
Plug 3 : Yellow  CW/CCW| Remarks: Client can choose gearbox and encoder to match with this|
Plug 4: Red                    PWM| motor. Some combinations are listed here for reference.|
Plug 5: Blue                 Brake|  |
Motor data tested at 25ºC. Motor operation exceeding continuous limits will reduce life or result in damage.

At elevated ambient temperatures, load current must be reduced.

|

ASSUN-AM-BD2453AN-Series-TOTAL-SOLUTION-for-Precision-DC-Drive-
System-2020-FIG-1 \(5\)

Brushless Motor                               Ball Bearings

Motor Model|  | 1212| 1208| 2413| 2409| 2408| 2407
Nominal voltage| V| 12| 12| 24| 24| 24| 24
No load speed       ±12%| rpm| 12191| 8127| 12832| 9752| 8448| 7008
No load current  Max 150%| mA| 355| 192| 190| 127| 110| 86


Recommend limit for continuous operating

| Max cont. torque| mN.m| 23.8| 36.5| 21.5| 29.7| 32.0| 36.1
Rated Speed| rpm| 11671| 7362| 12390| 9133| 7769| 6237
Rated Current| mA| 2900| 2800| 1400| 1400| 1300| 1200
Rated Power| W| 29.1| 28.2| 27.9| 28.4| 26.1| 23.6
Starting current| mA| 60000| 27907| 35294| 20168| 14907| 10213
Stall torque| mN.m| 557| 388| 624| 468| 398| 328
Maximum power output| W| 177.9| 82.6| 209.5| 119.5| 88.1| 60.2
Maximum Efficiency| %| 85| 84| 86| 85| 84| 82
Operating Range| V| 10~28| 10~28| 10~28| 10~28| 10~28| 10~28
Type of Current|  | Controlled| Controlled| Controlled| Controlled| Controlled| Controlled
Mechanical time constant| ms| 3.0| 2.9| 2.9| 2.9| 3.0| 3.0
Moment of inertia| gcm2| 13.3| 13.3| 13.3| 13.3| 13.3| 13.3
Torque constant| mN.m/A| 9.3| 14.0| 17.8| 23.4| 26.9| 32.4
Speed constant| rpm/V| 1022| 682| 538| 409| 355| 294
Speed/torque gradient| rpm/mN.m|  |  |  | 20.8| 21.2| 21.3
Weight| g|  |  |  | 240| 240| 240
ADDITIONAL INFORMATION
Motor thermal resistance:|  | 7.8 K/W|  | Motor thermal time constant:| 1089 S
Axial (dynamic):|  | 4.0 N|  | Radial (5mm from mounting face):| 16.0 N
Press-fit force (static):|  | 50 N|  | Max allowable screw depth into flange:| 3.0 mm
Maximum radial play (5mm from mounting face):|  | ≤0.02 mm|  | Axial play:| 0 (<4.0N )
Maximum radial play:|  | 85ºC|  | Ambient temperature range:| -30 to 65ºC
Standard Rear Shaft Diameter:|  | 4 mm|  | Standard rear shaft length “L”:| 0/3.7/5.5 mm


Connection (AWG 20#)

| Total Length: L T =L1+L2+L3|
L1:32GP| L1:36GP| L2:BD32| L3:EN22S| L3:EN24T
Cable 1: Red            +Vcc| 27.4| 39.6| 60.0| 10.7| 12.0
Cable 2: Blue            GND| 35.9| 48.9|  |  |
Plug definition (AWG 28#) Molex: 51021-0500| 44.4| 57.6|  |  |
 |  |  |  |
Plug 1: Red                      GND|  |  |  |  |
Plug 2: Black            FG Pulse|
Plug 3 : Yellow  CW/CCW| Remarks: Client can choose gearbox and encoder to match with this motor. Some combinations are listed here for reference.
Plug 4: Red                    PWM
Plug 5: Blue                 Brake
Motor data tested at 25ºC. Motor operation exceeding continuous limits will reduce life or result in damage.

At elevated ambient temperatures, load current must be reduced.

ASSUN-AM-BD2453AN-Series-TOTAL-SOLUTION-for-Precision-DC-Drive-
System-2020-FIG-1 \(7\)

Brushless Motor                               Ball Bearings|
---|---
Motor Model|  | 1210| 1207| 2412| 2409| 2407| 2406|  |
Nominal voltage| V| 12| 12| 24| 24| 24| 24|  |
No load speed       ±12%| rpm| 9794| 6529| 11523| 8904| 7255| 6121|  |
No load current  Max 150%| mA| 355| 192| 190| 127| 88| 75|  |


Recommend

| Max cont. torque| mN.m| 30.7| 45.4| 33.8| 46.7| 47.5| 51.1|  |
Rated Speed| rpm| 9294| 5828| 11011| 8204| 6547| 5373|  |
limit for|
Rated Current| mA| 3000| 2800| 1900| 1950| 1600| 1450|  |
continuous|
running|
Rated Power| W| 29.9| 27.7| 39.0| 40.1| 32.6| 28.8|  |
Starting current| mA| 52174| 24490| 38710| 23301| 15584| 11321|  |
Stall torque| mN.m| 602| 423| 762| 593| 487| 418|  |
Maximum power output| W| 154.4| 72.3| 230.0| 138.3| 92.5| 67.0|  |
Maximum Efficiency| %| 84| 83| 86| 86| 86| 84|  |
Operating Range| V| 10~28| 10~28| 10~28| 10~28| 10~28| 10~28|  |
Type of Current|  | Controlled| Controlled| Controlled| Controlled| Controlled| Controlled|  |
Mechanical time constant| ms| 2.6| 2.5| 2.4| 2.4| 2.4| 2.3|  |
Moment of inertia| gcm2| 15.3| 15.3| 15.3| 15.3| 15.3| 15.3|  |
Torque constant| mN.m/A| 11.6| 17.4| 19.8| 25.6| 31.4| 37.2|  |
Speed constant| rpm/V| 822| 548| 482| 373| 304| 257|  |
Speed/torque gradient| rpm/mN.m|  |  |  | 15.0| 14.9| 14.6|  |
Weight| g|  |  |  | 290| 290| 290|  |
ADDITIONAL INFORMATION|
Motor thermal resistance:| 8.2 K/W|  | Motor thermal time constant:| 822 S|
Axial (dynamic):| 4.0 N|  | Radial (5mm from mounting face):| 16.0 N|
Press-fit force (static):| 50 N|  | Max allowable screw depth into flange:| 3.0 mm|
Maximum radial play (5mm from mounting face):| ≤0.02 mm|  | Axial play:| 0 (<4.0N )|
Maximum winding temperature:| 85ºC|  | Ambient temperature range:| -30 to 65ºC|
Standard rear shaft diameter:| 4 mm|  | Standard rear shaft length “L”:| 0/3.7/5.5 mm|


Connection (AWG 20#)

| Total Length: L T =L1+L2+L3| |
L1:32GP| L1:36GP| L2:BD32| L3:EN22S| L3:EN24T|
Cable 1: Red            +Vcc| 27.4| 39.6| 70.0| 10.7| 12.0|
Cable 2: Blue            GND| 35.9| 48.6|  |  |  |
Plug definition (AWG 28#)| 44.4| 57.6|  |  |  |
Molex: 51021-0500|  |  |  |  |  |
Plug 1: Red                    GND|  |  |  |  |  |
Plug 2: Black          FG Pulse|  |
Plug 3 : Yellow  CW/CCW| Remarks: Client can choose gearbox and encoder to match with this|
Plug 4: Red                   PWM| motor. Some combinations are listed here for reference.|
Plug 5: Blue                 Brake|  |
Motor data tested at 25ºC. Motor operation exceeding continuous limits will reduce life or result in damage.

At elevated ambient temperatures, load current must be reduced.

|

ASSUN-AM-BD2453AN-Series-TOTAL-SOLUTION-for-Precision-DC-Drive-
System-2020-FIG-1 \(9\)

Brushless Motor                               Ball Bearings|
---|---
Motor Model|  | 1211| 1209| 2413| 2410| 2408| 2407|
Nominal voltage| V| 12| 12| 24| 24| 24| 24|
No load speed       ±12%| rpm| 11200| 8840| 12500| 10200| 8200| 6966|
No load current  Max 150%| mA| 320| 230| 220| 165| 100| 85|
Recommend| Max cont. torque| mN.m| 39.5| 43.4| 32.5| 41.0| 50.0| 56.1|
Rated Speed| rpm| 10472| 8066| 11997| 9525| 7409| 6116|
limit for|
continuous| Rated Current| mA| 4200| 3600| 2000| 2000| 1900| 1800|
operating|
Rated Power| W| 43.3| 36.7| 40.8| 40.9| 38.8| 35.9|
Starting current| mA| 60000| 38710| 44444| 27907| 18750| 14118|
Stall torque| mN.m| 607| 496| 807| 620| 518| 459|
Maximum power output| W| 178.1| 114.8| 264.0| 165.5| 111.3| 83.7|
Maximum Efficiency| %| 86| 85| 86| 85| 86| 85|
Operating Range| V| 10~28| 10~28| 10~28| 10~28| 10~28| 10~28|
Type of Current|  | Controlled| Controlled| Controlled| Controlled| Controlled| Controlled|
Mechanical time constant| ms| 3.2| 3.1| 2.7| 2.9| 2.8| 2.7|
Moment of inertia| gcm2| 16.75| 16.75| 16.75| 16.75| 16.75| 16.75|
Torque constant| mN.m/A| 10.2| 12.9| 18.2| 22.3| 27.8| 32.7|
Speed constant| rpm/V| 938| 741| 523| 428| 343| 292|
Speed/torque gradient| rpm/mN.m|  |  |  | 16.5| 15.8| 15.2|
Weight| g|  |  |  | 327.2| 328.1| 328.4|
ADDITIONAL INFORMATION|
Motor thermal resistance:|  | 6.9 K/W|  | Motor thermal time constant:| 1188 S|
Axial (dynamic):|  | 6.0 N|  | Radial (5mm from mounting face):| 28.0 N|
Press-fit force (static):|  | 110 N|  | Max allowable screw depth into flange:| 4.0 mm|
Maximum radial play (5mm from mounting face):|  | ≤0.02 mm|  | Axial play:| 0 (<6.0N )|
Maximum winding temperature:|  | 85ºC|  | Ambient temperature range:| -30 to 65ºC|
Standard rear shaft diameter:|  | 5 mm|  | Standard rear shaft length “L”:| 0/3.7/5.5 mm|


Connection (AWG 20#)

| Total Length: L T=L1+L2+L3| |
L1:36GP| L1:40GP| L2:BD36| L3:EN22S| L3:EN36T|
Cable 1: Red            +Vcc| 25.9| 25.9| 60.5| 10.7| 12.0|
Cable 2: Blue            GND| 33.1| 35.9|  |  |  |
Plug definition (AWG 28#)| 40.3| 44.4|  |  |  |
Molex: 51021-0500|  |  |  |  |  |
Plug 1: Red                    GND|  |  |  |  |  |
Plug 2: Black           FG Pulse|  |
Plug 3 : Yellow  CW/CCW| Remarks: Client can choose gearbox and encoder to match with this|
Plug 4: Red                    PWM| motor. Some combinations are listed here for reference.|
Plug 5: Blue                  Brake|  |
Motor data tested at 25ºC. Motor operation exceeding continuous limits will reduce life or result in damage.

At elevated ambient temperatures, load current must be reduced.

|

ASSUN-AM-BD2453AN-Series-TOTAL-SOLUTION-for-Precision-DC-Drive-
System-2020-FIG-1 \(11\)

Brushless Motor              Ball Bearings|
---|---
Motor Model|  | 2411| 2406| 2407| 2404| 2405| 2403|
Nominal voltage| V| 24| 24| 24| 24| 24| 24|
No load speed ±12%| rpm| 11240| 5900| 6912| 4272| 5208| 3240|
No load current  Max 150%| mA| 600| 320| 320| 180| 220| 160|
Recommend| Max cont. torque| mN.m| 48.7| 134.4| 121.4| 171.6| 156.7| 170.9|
Rated Speed| rpm| 11059| 5539| 6539| 3782| 4747| 2748|
limit for
continuous| Rated Current| mA| 3000| 3800| 4000| 3400| 3800| 2600|
operating
Rated Power| W| 56.4| 78.0| 83.2| 68.0| 77.9| 49.2|
Starting current| mA| 150000| 57143| 68571| 28235| 40678| 16216|
Stall torque| mN.m| 3034| 2195| 2252| 1496| 1771| 1125|
Maximum power output| W| 892.8| 339.0| 407.6| 167.3| 241.4| 95.4|
Maximum Efficiency| %| 88| 86| 87| 85| 86| 81|
Operating Range| V| 10~28| 10~28| 10~28| 10~28| 10~28| 10~28|
Type of Current|  | Controlled| Controlled| Controlled| Controlled| Controlled| Controlled|
Mechanical time constant| ms| 4.3| 3.1| 3.5| 3.3| 3.4| 3.3|
Moment of inertia| gcm2| 109.8| 109.8| 109.8| 109.8| 109.8| 109.8|
Torque constant| mN.m/A| 20.3| 38.6| 33.0| 53.3| 43.8| 70.0|
Speed constant| rpm/V| 470| 247| 289| 179| 218| 136|
Speed/torque gradient| rpm/mN.m|  |  |  | 2.9| 2.9| 2.9|
Weight| g|  |  |  | 841.5| 847.5| 840.3|
ADDITIONAL INFORMATION|
Motor thermal resistance:|  | 3.6 K/W|  | Motor thermal time constant:| 1286S|
Axial (dynamic):|  | 6.0 N|  | Radial (5mm from mounting face):| 28.0 N|
Press-fit force (static):|  | 110 N|  | Max allowable screw depth into flange:| 4.5 mm|
Maximum radial play (5mm from mounting face):|  | ≤0.02 mm|  | Axial play:| 0 (<6.0N )|
Maximum winding temperature:|  | 85ºC|  | Ambient temperature range:| -30 to 65ºC|
Standard rear shaft diameter:|  | 8 mm|  | Standard rear shaft length “L”:| 0/3.7/5.5 mm|

Connection (AWG 18#)

| Total Length: L T=L1+L2+L3| |
L1:45GP| L1:52GP| L2:BD45| L3:EN22S| L3:EN36T
Cable 1: Red                 +Vcc| 62.8| 81.0| 100.0| 10.7| 12.0
Cable 2: Blue                 GND| 74.8|  |  |  |
Plug definition (AWG 28#)|  |  |  |  |
Molex: 51021-0500|  |  |  |  |
Plug 1: Red                    GND|  |  |  |  |
Plug 2: Black                FG Pulse|
Plug 3 : Yellow  CW/CCW| Remarks: Client can choose gearbox and encoder to match with this
Plug 4: Red                   PWM| motor. Some combinations are listed here for reference.
Plug 5: Blue                   Brake|
Motor data tested at 25ºC. Motor operation exceeding continuous limits will reduce life or result in damage.

At elevated ambient temperatures, load current must be reduced.

|

Download datasheet: https://assunmotor.com/documents- download.
Visit Our Website and Online Shop at: https://assunmotor.com.
Contact : info@assunmotor.com.

2020 Edition. Specifications are subject to change without notice. Copyright Assun Motor Pte Ltd. All Rights Reserved.

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