STATE BICYCLE CO Cable Pull Hydro-Mechanical Brake Calipers Installation Guide

Cable Pull Hydro-Mechanical Brake Calipers

Product Information: Cable Pull Hydro-Mechanical Brake Calipers

The Cable Pull Hydro-Mechanical Brake Calipers are a type of brake system used on bicycles. The calipers are made with M6 screws and an M5 socket set screw adapter, and come with an actuating arm, rear lock knob, and disc pads spring. The product uses mineral oil and is compatible with Shimano disc pads.

The installation and adjustment of the calipers should be done by a professional technician. The product comes with a warranty that covers defects arising under normal conditions. However, the warranty does not cover product defects resulting from accidents or
oxidation due to severe winter climate and salted roads, lack of cleaning or maintenance, bleeding oil, modifications to the product not advised or approved by the manufacturer, defects from incorrect or incomplete assembly, or use of incompatible spare parts or
accessories.

Product Usage Instructions:

CAUTION: Do not push the actuating arm without a spacer or rotor between the disc pads.

Rotor Installation

1. Remove the wheel from the bike.
2. Tighten one bolt, then the bolt opposite from it, and continue in this fashion. Torque 6~8Nm.
3. For front calipers only: use an adapter to mount a 160mm rotor directly on the rear. No adapter needed otherwise.

Installation

1. Insert the outer casing and inner wire through the brake cable holder.
2. Adjust the actuating arm close to the reservoir in a counter-clockwise direction by using the rear lock knob.
3. Thread the inner wire through the fixed board on the actuating arm and tighten the M6 screw. Torque 6~8Nm.
4. Press the brake lever. Adjust the clearance between the disc pads and rotor by using the rear lock knob to get a proper hand feeling.
5. Before and after riding, check the wear of the disc pads. If the thickness is under 1.0mm (not including the board), replace the disc pads right away to avoid a dangerous situation. Then adjust the clearance by using the rear lock knob.
6. After replacing disc pads, follow the above adjustment steps.

Notes:

• Mineral oil and disc pads compatible with Shimano.
• The system uses mineral oil, which won’t deteriorate easily. No need to bleed oil regularly.
• DOT fluid will ruin the system.
• Correspondent of chain stay:
  • Chain Stay Thickness: 15MM, 20MM, 25MM, 30MM
  • Mounting Bolt Length: 25MM, 30MM, 35MM, 40MM
• Clean the product regularly to maintain its performance.

Cable Pull Hydro-Mechanical Brake Calipers

Made by

OVERVIEW

Installation/Adjustment

(Have calipers installed by a professional technician)

CAUTION: Do not push actuating arm without spacer or rotor between disc pads
Rotor Installation

1. Remove wheel from bike
2. Tighten one bolt, then the bolt opposite from it, and continue in this fashion. Torque 6~8Nm
3. Adapter for front caliper only. Mounting 160mm rotor directly on rear, no adapter

installation

1.  Insert the outer casing and inner wire through the brake cable holder

2. Adjust the actuated arm close to reservoir in a counter-clockwise direction by rear lock knob

3. The inner wire is through a fixed board (on the actuating arm).
   Tighten the M6 screw. Torque 6~8Nm

4. Press the brake lever. Adjust the clearance between disc pads and rotor by rear lock knob to get a proper hand-feeling.

5. Must be sure to check the wear of disc pads before/after riding.
   Then adjust the clearance by rear lock knob. (The thickness of disc pads should NOT be under 1.0mm)

6. Follow above adjustment after replacing disc pads

Conditions for Warranty

This guarantee covers only defects of the materials and manufacturing arising under normal conditions. The following issues, without limitation, are not covered by the guarantee:

• Product defects resulting from accidents or oxidation due to severe winter climate and salted roads.
• Defects that result from a lack or cleaning or maintenance
• Bleeding oil (Will void warranty)
• Any modifications to the product not advised or approved by the manufacturer
• Defects from incorrect or incomplete assembly, or use of incompatible spare parts or accessories.

Notes

1. Mineral oil and disc pads compatible with Shimano.

2.  This system uses mineral oil. Mineral oil won’t deteriorate easily. No need to bleed oil regularly.

3. DOT fluid will ruin the system.

4. Replace disc pads right screws away when the thickness is under 1.0mm (not including the board) To avoid a dangerous situation

5. This system uses mineral oil. Mineral oil won’t deteriorate easily. No need to bleed oil regularly.

6. Correspondent of chain stay
   Chain Stay Thickness| Mounting Bolt Length
   ---|---
   15MM| 25MM
   20MM| 30MM
   25MM| 35MM
   30MM| 40MM

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