NOCO NLP Powersport Battery User Guide
- October 30, 2023
- NOCO
Table of Contents
Powersport Battery
User Guide
NLP Powersport Battery
DANGER
READ AND UNDERSTAND ALL SAFETY INFORMATION BEFORE USING THIS PRODUCT.
Failure to follow these safety instructions may result in ELECTRICAL SHOCK,
EXPLOSION, FIRE, which may result in a SERIOUS INJURY, DEATH, or PROPERTY
DAMAGE.
Electrical Shock. Product is an electrical device that can shock and
cause serious injury. Do not submerge in water or get wet.
Explosion. Never short-circuit the battery terminals. Do not use with an
incompatible charging device. Do not attempt to jump start, charge, or
discharge the battery if damaged or frozen. Never charge or discharge the
product outside its operating temperatures. Never over-charge or over-
discharge the battery. Never exceed the maximum charging currents of the
battery. Never incinerate.
Fire. The product is an electrical storage device that can emit heat. Do
not cover product or place objects on top of the product. Keep the product
away from combustible materials.
Eye Injury. Wear eye protection when operating product. Batteries can
explode and cause flying debris. In the case of contamination of eyes or skin,
flush affected area with running clean water and contact poison control
immediately.
User Guide & Warranty
For more information and support visit:
www.no.co/support
Important Safety Warnings
Proposition 65.
WARNING:
This product can expose you to chemicals including lead and exhaust fumes,
which are known to the State of California to cause cancer and birth defects
or other reproductive harm. For more information go to
www.P65Warnings.ca.gov.
Personal Precaution. Only use the product as intended. In case of an
emergency, have someone nearby while using this product. Wear complete eye
protection and protective clothing while working near a battery. Always wash
hands after handling batteries and related materials. Do not handle or wear
any metal objects when working with batteries, including; tools, watches, or
jewelry. If metal is dropped onto the battery, it may spark or create a short-
circuit resulting in electrical shock, fire, explosion, which may result in
injury, death, or property damage.
Minors. If the product is intended by “Purchaser” to be used by a minor,
the purchasing adult agrees to provide detailed instructions and warnings to
any minor before use. The “Purchaser” agrees to indemnify NOCO for any
unintended use or misuse by a minor. Choking Hazard. Accessories for the
product may present a choking hazard to children. Do not leave children
unattended with the product or any accessory. The product is not a toy.
Handling. Handle the product with care. The product can become damaged if
impacted. Do not use a damaged product, including, but not limited to, cracks
to the casing. Humidity and liquids may damage the product. Do not handle
products or any electrical components near any liquid. Store product in dry
locations. Do not operate the product if it becomes wet. If the product is
already operating and becomes wet, discontinue use immediately.
Modifications. Do not attempt to alter, modify, or repair any part of the
product. Disassembling the product may cause injury, death, or damage to
property. If the product becomes damaged, malfunctions or comes in contact
with any liquid, discontinue use, and contact NOCO. Never disable the internal
battery management system (BMS) for any reason. Any modifications to the
product void your warranty.
WARNING: Changes or modifications to this unit not expressly approved by
the party responsible for compliance could void the user’s authority to
operate the equipment. Operating. The operating temperature range is -4ºF
(-20ºC) to 140ºF (60ºC). The charging temperature range is 14ºF (-10ºC) to
122ºF (50ºC). Do not operate outside of the recommended temperature ranges.
Storage. The recommended storage temperature range is -4ºF (-20ºC) to
140ºF (60ºC). Never exceed 140ºF (60ºC) under any circumstances. For optimal
longevity, store at 77ºF (25ºC) and a state-of-charge (SOC) higher than
seventy-percent (70%). The storage self-discharge rate is less than five-
percent (5%) per month. It is not recommended to store the battery for more
than 6 months without charging.
Ventilation. The product does not release gas during regular use, so
there are no specific ventilation requirements. However, it is crucial to
minimize temperature extremes or restricting airflow to the product. A minimum
of 0.50” (12.7 mm) of space should be kept around the product to allow for
adequate airflow.
Disposal. The product must be recycled or disposed of separately from
household waste. Disposal of the product in household trash is unlawful under
state and federal environmental laws and regulations. Always take the product
to your local battery recycling center.
Retrofit. Lithium-ion batteries weigh substantially less than lead-acid
batteries of comparable capacity. Some equipment is designed to utilize the
weight of lead-acid batteries to achieve weight distribution. Using the
product as a replacement battery could impact the weight distribution of the
equipment. Understand the consequences of modified weight distribution and
ensure safe weight distribution. You assume all responsibility and liability
for any damages, injuries, or accidents that may occur due to degraded
stability.
Charging. The product is a 12-volt lithium-ion battery. Do not use a
charger that utilizes a pulse charge or a desulfation feature. For optimal
performance, we recommend only using the 12-volt lithium mode on NOCO Genius
chargers. If using a third-party charger, it must be compatible with 12-volt
Lithium Iron Phosphate (LiFePO4) batteries with a charging voltage of
14.6-volts, and be certified under one or more of the following standards:
IEC60601, UL1236, RCM, PSE or CE (LVD, EMC). Be cautious of using low-quality
chargers, as they may present a severe electrical risk that can result in
injury to person and property, as well as shorten the life of the product and
cause the product to malfunction. NOCO is not responsible for the user’s
safety when using accessories or chargers that are not approved by NOCO.
During charging, if the battery becomes excessively warm, deforms, swells, or
emits smoke or odor, discontinue use immediately and contact support.
Connections. Make sure all connections to the product are secure. Use
70-90 inch-pounds of torque to secure the connections properly. Loose
connections may cause reduced performance and increased heat due to resistance
that may cause the melting of the enclosure or potentially a fire.
Medical Devices. The product may emit electromagnetic fields. The product
contains magnetic components that may interfere with pacemakers,
defibrillators, or other medical devices. Consult with your physician before
use if you have any medical device. If you suspect the product is interfering
with a medical device, stop using the product immediately, and consult your
physician.
Cleaning. Disconnect and remove the product before cleaning. Immediately
dry the product if it comes in contact with liquid or any contaminant. Use a
soft, lint-free (microfiber) cloth. Do not use a pressure washer to clean the
battery.
Explosive Atmospheres. Obey all signs and instructions. Do not operate
the product in any area with a potentially explosive atmosphere, including
fueling areas or areas which contain chemicals or particles such as grain,
dust, or metal powders.
High-Consequence Activities. Do not use the product where the failure of
the product could lead to injury, death, or severe environmental damage.
Radio Frequency Interference. This product complies with regulations
governing radio frequency emissions. Such emissions from the product may
negatively affect the operation of other electronic equipment, possibly
causing them to malfunction.
NOTE: This equipment has been tested and found to comply with the limits
for a Class B digital device, pursuant to Part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses and
can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not
occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
(a) Reorient or relocate the receiving antenna.
(b) Increase the separation between the equipment and receiver.
(c) Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
(d) Consult the dealer or an experienced radio/ TV technician for help.
Installation
Before installing the product, make sure it’s fully charged. Visually inspect
the product for any signs of damage (e.g., cracks, dents).
Make sure the battery terminals are free from dirt, oxidation, or corrosion.
Install the product in any horizontal or vertical orientation, except with the
terminals facing downward. Follow the below steps for the installation
process:
- Remove the original battery following the manufacturer’s guidelines.
- Compare the height of the original battery to the product. If the original battery dimensions are larger than the product, use the included spacers and foam to adjust the height to match the original battery as closely as possible. For more information on fitment, see our battery fitment guide.
- Securely fasten the battery to the battery tray/box, making sure the battery cables reach both battery terminals.
- Using the included fastening hardware, attach the positive (+) battery cable to the positive (+) battery terminal and the negative (-) battery cable to the negative (-) battery terminal. Make sure the battery cables connect to the correct polarity.
- Securely fasten to the battery by using 70-90 inch-pounds of torque. Do not overtighten.
Battery Fitment
The following table provides the battery fitment and the corresponding spacers and foam needed to achieve proper height, width and length for retrofit applications.
Model | Battery Fitment | Spacers |
---|---|---|
NLP5 | BTZ5S | None |
BTX4L-BS | None | |
B T X 5 L- B S | (1) 20mm | |
NLP9 | B T X 7 L- B S | (1) 20mm, (1) 24mm |
BT X7A-BS | None | |
NLP14 | BTX9-BS | (1) 12.5mm |
BT X12-BS | (1) 12.5mm, (1) 25mm | |
BT X14-BS | (2) 25mm | |
BTX16-BS | (1) 17mm, (2) 25mm | |
B16A-AB | (1) 12.5mm, (3) 25mm | |
BTZ10S | None | |
NLP20 | B T X 2 0 L- B S | (1) 12mm, (1) 15mm |
B50-N18L-A3 | (2) 15mm, (4) 7.5mm Foam | |
B 16 C L- B | (3) 15mm, (3) 7.5mm Foam | |
NLP30 | BTX30L | None |
Troubleshooting
Dynamic BMS.
The product utilizes a dynamic Battery Management System (BMS) that monitors
the internal lithium-ion cells and disconnects them if a fault occurs. The BMS
protects against over-charge, over-discharge, over-current, short-circuit,
over-temperature, and undertemperature fault conditions. The BMSalso includes
cell alancing to maintain voltage balance between individual cells to ensure
optimal battery performance. The BMS automatically recovers from fault
conditions without user intervention.
In extremely cold temperatures, the battery may be slow to provide power
initially. If this occurs, attempt to start the equipment again. Repeated
attempts will self-heat the lithium cells and allow them to provide sufficient
power. In order to protect the lithium cells, the BMS will not allow charging
below -10ºC (14.0°F). Once the battery temperature reaches -10ºC (14.0°F) or
higher, charging will be allowed.
In order to protect the lithium cells, the BMS will not allow charging or
discharging when the battery temperature reaches 60ºC (140°F). This situation
can occur with high ambient temperature and repeated starting attempts which
self-heat the battery. Once the battery cools the BMS will allow charging and
discharging.
Protection | Recovery Process |
---|---|
Over-Charge | Recovers when an external load is applied. |
Over-Discharge | Recovers when a charger is applied. |
Over-Current | Recovers when an external load is removed. |
Short-Circuit | Recovers when an external load is removed. |
Over-Temperature | Recovers when returning to its operating temperature range. |
Under-Temperature | Recovers when returning to its operating temperature range. |
Charging
To recharge the product, connect a compatible lithium-ion charger to the
positive (+) and negative (-) battery terminals. The recommended charging
voltage is 14.6-volts. The product uses advanced lithium-ion technology that
allows for the rapid charging of the internal lithium-ion cells. This is a
table of the charging times, based on 100% depth-of-discharge (DOD), using
recommended NOCO Genius Smart Battery Chargers:
Recharge Times Using NOCO GENIUS Chargers.
| GENIUS1| GENIUS2| GENIUS5| GENIUS10
---|---|---|---|---
NLP5| 2hr| 1hr| 24min| –
NLP9| 3hr| 1.5hr| 36min| –
NLP14| 4hr| 2hr| 48min| 24min
NLP20| 7hr| 3.5hr| 1.4hr| 42min
NLP30| 8hr| 4hr| 1.6hr| 48min
Technical Specifications
| NLP5| NLP9| NLP14| NLP20| NLP30
---|---|---|---|---|---
BCI Size| 5| 9| 14| 20| 30
Type| Lithium – Ion
Chemistry| Lithium Iron Phosphate (LiFePO4)
Nominal Voltage (V)| 12.8
Amp-Hours| 2| 3| 4| 7| 7. 8
Watt-Hours (Wh)| 25.6| 38.4| 51.2| 89.6| 99.84
Starting Current| 250| 400| 500| 600| 700
Continuous Current| 20A| 30A| 40A| 70A| 80A
Charging Voltage (V)| 14.6V
Charging Current (A)| 6A (Max)| 9A (Max)| 12A (Max)| 21A (Max)| 24A (Max)
Operating Temperature| -20ºC to 60ºC
Charging Temperature| -10ºC to 50ºC
Storage Temperature| -20ºC to 60ºC
Housing Protection| IP66 waterproof rated
Dimensions: Inches (cm)| 3.35×4.45×2.76 (8.5×11.3×7.01)| 3.66×5.87×3.43
(9.29×14.9×8.71)| 3.66x 5.87×3.43 (9.29×14.9×8.71)| 5.0×6.9×3.4
(12.7×17.5×8.6)| 7.0×6.5×5.0 (17.7×16.5×12.7)
Weight: Lbs (kg)| 1.5 (0.69)| 2.29 (1.03)| 2.58 (1.17)| 3.73 (1.7)| 5.0 (2.27)
NOCO Five (5) Year Limited Warranty.
NOCO warrants that this product (the “Product”) will be free from defects in
material and workmanship for a period of Five (5) Years from the date of
purchase (the “Warranty Period”). For defects reported during the Warranty
Period, NOCO will, at its discretion, and subject to NOCO’s technical support
analysis, either repair or replace defective products. Replacement parts and
products will be new or serviceably used, comparable in function and
performance to the original part and warranted for the remainder of the
original Warranty Period.
NOCO’S LIABILITY HEREUNDER IS EXPRESSLY LIMITED TO REPLACEMENT OR REPAIR. TO
THE MAXIMUM EXTENT PERMITTED BY LAW, NOCO SHALL NOT BE LIABLE TO ANY PURCHASER
OF THE PRODUCT OR ANY THIRD PARTY FOR ANY SPECIAL, INDIRECT, CONSEQUENTIAL OR
EXEMPLARY DAMAGES, INCLUDING, BUT NOT LIMITED TO, LOST PROFITS, PROPERTY
DAMAGE OR PERSONAL INJURY, RELATED IN ANY WAY TO THE PRODUCT, HOWSOEVER
CAUSED, EVEN IF NOCO HAD KNOWLEDGE OF THE POSSIBILITY OF SUCH DAMAGES. THE
WARRANTIES SET FORTH HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS,
IMPLIED, STATUTORY OR OTHERWISE, INCLUDING, WITHOUT LIMITATION, THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND THOSE
ARISING FROM COURSE OF DEALING, USAGE OR TRADE PRACTICE. IN THE EVENT THAT ANY
APPLICABLE LAWS IMPOSE WARRANTIES, CONDITIONS OR OBLIGATIONS THAT CANNOT BE
EXCLUDED OR MODIFIED, THIS PARAGRAPH SHALL APPLY TO THE GREATEST EXTENT
ALLOWED BY SUCH LAWS.
This Warranty is made solely for the benefit of the original purchaser of the
Product from NOCO or from a NOCO approved reseller or distributor and is not
assignable or transferable. To assert a warranty claim, the purchaser must:
(1) request and obtain a return merchandise authorization (“RMA”) number and
return location information (the “Return Location”) from NOCO Support by
emailing support@no.co or by calling 1.800.456.6626;
and (2) send the Product, including RMA number, and receipt to the Return
Location.
DO NOT SEND IN PRODUCT WITHOUT FIRST OBTAINING AN RMA FROM NOCO SUPPORT.
The original purchaser is responsible (and must prepay) all packaging and
transportation costs to ship products for warranty service.
NOTWITHSTANDING THE ABOVE, THIS HASSLE-FREE WARRANTY IS VOID AND DOES NOT
APPLY TO PRODUCTS THAT: (a) are misused, mishandled, subjected to abuse or
careless handling, accident, improperly stored, or operated under conditions
of extreme voltage, temperature, shock, or vibration beyond NOCO’s
recommendations for safe and effective use; (b) improperly installed, operated
or maintained; (c) are/were modified without the express written consent of
NOCO; (d) have been disassembled, altered or repaired by anyone other than
NOCO; (e) the defects of which were reported after the Warranty Period.
THIS HASSLE-FREE WARRANTY DOES NOT COVER: (1) normal wear and tear; (2)
cosmetic damage that does not affect functionality; or (3) Products where the
NOCO serial number is missing, altered, or defaced.
HASSLE-FREE WARRANTY CONDITIONS
These conditions apply only to product during the warranty period. The Hassle-
Free Warranty is void either by elapsed time from date of purchase (elapsed
time from serial number date, if no proof of purchase) or from the conditions
listed earlier in this document.
Return product with the appropriate documentation.
With Receipt:
5 Year: No charge. With proof of purchase, the warranty period begins on date
of purchase.
With NO Receipt:
5 Year: No charge. With no proof of purchase, the warranty period begins on
the serial number date.
We recommend registering your NOCO product in order to upload proof of
purchase and extend your effective warranty dates. You may register your NOCO
product online at: no.co/register. If you have any questions regarding your
warranty or product, contact NOCO Support (email and phone number above) or
write to: The NOCO Company, at 30339 Diamond Parkway, #102, Glenwillow, OH
44139 USA.
References
Read User Manual Online (PDF format)
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