ROSEN LFP48V100AH LiFePO4 Solar Battery User Guide

October 30, 2023
ROSEN

ROSEN LFP48V100AH LiFePO4 Solar Battery

Powerwall LiFePo4 Battery Specification

The LFP48V100AH is a 48V 100AH battery pack that is suitable for various applications. Below are the technical specifications and precautions for use:

Technical Specifications

No. Items System Specification
1 Battery Cell 3.2V 50AH, Prismatic, LiFePo4
2 Nominal capacity 100AH
3 Total energy 4.8KWh
4 Nominal voltage 48Vdc
5 Cell compose method 15S2P
6 End of discharge voltage -15 (6h)
7 Charging voltage 050
8 Max. charging current N/A
9 Max. discharging current N/A
10 Max. power N/A
11 Pulse discharge current N/A
12 Display method and language N/A
13 Communication interface N/A
14 BMS parallel supports N/A
15 BMS series support N/A
16 Cooling method N/A
17 Dimension
18 IP rating
19 Weight
20 Cycle life (80% DOD, 25℃) 6000 times
21 Life time (25℃) 10 years
22 Protection Over voltage, Low voltage, Over current, Over temperature, Low

temperature, Short circuit.
23| Operation Humidity| 0~95% RH (No condensing)
24| Operation temperature| -15℃ ~ 55℃
25| Self-discharge rate| 3%/Month; 15%/ Year

Precautions for Use

  • Do not short circuit the battery pack.
  • Do not expose the battery pack to high temperatures or fire.
  • Do not disassemble or modify the battery pack.
  • Use a compatible charger and charging method.
  • Store the battery pack in a cool, dry place.

Product Usage Instructions

To use the LFP48V100AH battery pack, follow these instructions:

  1. Ensure that the battery pack is fully charged before use.
  2. Connect the battery pack to the device or system that requires power.
  3. Monitor the battery pack’s voltage and temperature during use.
  4. When the battery pack’s voltage drops to the end of discharge voltage (-15℃), recharge the battery pack using a compatible charger and charging method.
  5. Follow the precautions for use to ensure safe and accurate running of the battery pack.

Modified Record

General Information

This specification is suitable for the 48v 100ah battery pack, and describes its dimensions, characteristics, technical requirements and precautions for use.

Battery Specification (@ 25‡5°C)

NO Items Characteristics

System specification
2.1| Battery Cell| 3.2V 50AH, Prismatic, LiFePo4
2.2| Nominal capacity| 100AH
2.3| Total energy| 4.8KWh
2.4| Nominal voltage| 48Vdc
2.5| Cell compose method| 15S2P
2.6| End of discharge voltage|
2.7| Charging voltage|
2.8| Max. charging current| 100Adc
2.9| Max. discharging current| 100Adc
2.10| Max. power| 4800W
2.11| Pulse discharge current| 150A@1S
2.12| Display method and language| LCD,English
2.13| Communication interface| CAN and RS485
2.14| BMS parallel supports| Yes, Max. 1 units
2.15| BMS series support| Not support
2.16| Cooling method| Natural cooling

2.17

|

Dimension

| W 495±5mm
H 190±5mm
L 680±5 mm
2.18| IP rating| IP21
2.19| Weight| About      Kg
2.20| Cycle life (80% DOD, 25℃)| 6000 times
2.21| Life time( 25℃)| 10 years

2.22

|

Protection

| Over voltage, Low voltage, Over current, Over temperature, Low temperature, Short circuit.
2.23| Operation Humidity| 0~95% RH (No condensing)

2.24

|

Operation temperature

| Charge| 0~50℃
Discharge| -15~55℃

2.25

|

Self-discharge rate

| Residual capacity| ≤3%/Month;   ≤15%/ Year
Recover capacity| ≤1.5%/Month;   ≤8%/ year

Electrical Characteristics & Test Condition

Testing Conditions: Environment Temperature: 25±5℃; Humidity:45%~75%.
Normal charge: Charge battery under CC(0.5C)/CV(54V) mode until overcharge protection or the charge current reduce to 0.05C, and then rest for 1h.

NO

|

Items

|

Criterion

|

Condition

---|---|---|---

3.1

| Normal Capacity|

100AH

| After Normal charge, discharge @0.33C current to the end of discharge voltage.

3.2

| Internal Impedance|

≤22mΩ

| @50% SOC @1kHz AC internal resistance test instrument.

3.3

| Short circuit protection| Auto cut off load when short circuit| Connect the positive and negative of this battery pack through a lead with 0.1Ω resistance.

3.4

|

Cycle life

|

≥ 000 cycles

| After Normal charge,discharge @0.5C current to the end of discharge voltage. Repeat above process until

discharge capacity reduce to 80% of initial value.

3.5

|

Discharge temperature characteristic @0.2C

| -15℃(6h)| ≥60%|

the percentage Capacity @specified temperature accord with criterion

Capacity @ 25℃

0℃(6h)| ≥80%
25℃(4h)| ≥100%
55℃(4h)| ≥95%

3.6

| Capacity retention rate| Remain capacity

≥96%

| After normal charge, store the battery @25±5℃ for 28days, then discharge capacity @0.2C,the retention

capacity accord with criterion.

Circuit Protection

The batteries are supplied with a LiFePo4 Battery Management System (BMS)that can monitor and optimized each single prismatic cell during charge & discharge, to protect the battery pack over charge,over discharge, short circuit. Overall, the BMS helps to ensure safe and accurate running.

No Item Content Criterion

4.1

|

Over charge

| Over-charge protection Alarm for each

cell

| 3.5±0.05V
Over-charge protection for each cell| 3.65±0.05V
Over-charge protection delay time| 0.5~1.5s
Over-charge release for each cell| 3.4±0.05V
Over-charge protection Alarm for system| 52. 5±0.5 V
Over-charge protection for system| 54.75±0.5 V
Over-charge protection delay time| 0.5~1.5s
Over-charge release for system| 51±0.5 V
Over-charge release method| Under the release voltage than 60s
4.2| Over

discharge

| Over-discharge alarm for each cell| 2.90±0.05V
Over-discharge protection each cell| 2.70±0.05V
 |  | Over-discharge protection delay time| 0.5~1.5s
---|---|---|---
Over-discharge release for each cell| 3.0±0.05V
Over-discharge alarm for system| ±   V
Over-discharge protection system| 40.5±     V
Over-discharge protection delay time| 0.5~1.5s
Over-discharge release for each cell| 45±     V
Over-discharge release method| Higher the release voltage than 60s

4.3

|

Over current

| Charge over current protection alarm| 100±5A
Charge over current protection| 1 0±5A
Charge over current protection delay

time

| 0.5~1.5s
Charge over current release method| Auto release after 1min
Discharge over current protection alarm| 100±5A
Discharge over current protection| 1 0±5A
Discharge over current protection delay

time

| 0.5~1.5s
Discharge over current release| Auto release after 1min
Short circuit protection| Yes
Short circuit protection release| cut-off download or exchange fuse

4.4

|

Temperature

| Charge over temperature protection| Protect@55±3℃; Release@50±3℃;
Charge under temperature protection| Protect@-10 ±3℃; Release@5±3℃
Discharge over temperature protection| Protect@55±3℃; Release@50±3℃;
Discharge under temperature protection| Protect@-15±3℃; Release@-0±3℃;

User guide

Product dimension(mm)

ROSEN-LFP48V100AH-LiFePO4-Solar-Battery-3

48V POWERWALL LITHIUM BATTERY

For On / Off Hybrid Solar Storage System

Safety Precautions

  • It is very important and necessary to read the user manual carefully before installing or using the battery.
    Failure to follow any of the instructions or warnings in this document can result in electrical shock, serious injury, death, or may damage the battery and the whole system.

  • If the battery is stored for a prolonged time, it is requirement that they are charged every three to six months, and the SOC should be no less than 80%.

  • The battery needs to be recharged within 12 hours, after fully discharging.

  • Do not expose cable outside.

  • All battery terminals must be disconnected before maintenance.

  • Do not use cleaning solvents to clean the battery.

  • Do not expose the battery to flammable or harsh chemicals or vapors.

  • Do not paint any part of the battery, include any internal or external components.

  • Do not connect battery with PV solar wiring directly.

  • Any foreign object is prohibited to be inserted into any part of the battery.

  • Any warranty claims are excluded for direct or indirect damage due to items above.

Before Connecting

  • After unpacking, please check the battery and packing list first, if the battery is damaged or spare parts are missing, Please contact the dealer.
  • Before installation, be sure to cut off the grid power and make sure the battery is in the turned-off mode;
  • Wiring must be correct, do not mix-connect the positive and negative cables, and ensure no short circuit with the external device;
  • It is prohibited to connect the battery with AC power directly;
  • The embedded BMS in the battery is designed for 48VDC, please DO NOT connect battery in series;
  • It is prohibited to connect the battery with different type of battery;
  • Please ensure the electrical parameters of battery system are compatible to inverter;
  • Keep the battery away from fire or water.

During operation

  • If the battery system needs to be moved or repaired, the power must be cut off first and the battery is completely shutdown;
  • It is prohibited to connect the battery with different type of battery;
  • In case of fire, only dry powder fire extinguisher can be used, liquid fire extinguishers are prohibited;
  • Please do not open, repair or disassemble the battery. We do not undertake any consequences or related responsibility due to violation of safety operation or violating of design, production and equipment safety standards.

Battery Specifications

Battery Specifications

Model No| LFP48V100AH| LFP48V150AH| LFP48V200AH
Nominal Parameters
Voltage| 48 V| 48 V| 48 V
Capacity| 100Ah| 150Ah| 200Ah
Energy| 4.8 KWH| 7.2 KWH| 9.6 KWH
Dimensions (L x W x H)| 680 x495 x190mm| 680 x495 x190mm| 680 x495 x190mm
Net Weight| kg| kg| kg
Compose| 15S2P| 15S3P| 15S4P
Basic Parameters
Life time(25°C)| 10 years
Communication Method| CAN/RS485
Display method and language| ****

LCD, English

Life cycles(80% DOD, 25°C)| times Cycles
Storage time / temperature| 5 months @ 25°C; 3 months @ 35°C; 1 month @ 45°C
Operation temperature| -20°C to 60°C @60+/-25% Relative Humidity
Recommend storage temperature| ****

15°C to 35°C @60+/-25% Relative Humidity

Lithium Battery Standard| IEC62619,UN38.3, ROHS,CE-EMC,UL1642, MSDS
Enclosure protection rating| IP21
Electrical Parameters
Operation voltage| 48 Vdc| 48 Vdc| 48 Vdc
Max. charging voltage| 54     Vdc| 54     Vdc| 54     Vdc
Cut-off Discharge Voltage| Vdc| Vdc| Vdc


Max. discharging current

| ****

100Adc

| ****

150Adc

| ****

15

Max. charging current| 100Adc| 100Adc| 100Adc

Introduction to the battery

Key Features

  • LiFePo4 composition – provides exceptional safety and longevity
  • High safety and reliability
  • 6,000 cycles/10 years service life
  • Consistent performance over wide temperature range
  • Wall-mounted, convenient installation
  • Integrated state-of-the-art BMS to manage and monitor battery information including voltage,current and temperature as well as balance cell charging/discharging rates
  • 10 years warranty

Interface Introduction

  • This section details the interface functions of front and back panel.
  • Front interface:
SOC Indicator & Status Indicator Guides

Chart 1: Battery Status

Chart 2: Battery Capacity

ROSEN-LFP48V100AH-LiFePO4-Solar-Battery-11

Connectors

Charge / Discharge connectors: to connect the positive pole (+) and negative pole (-) from the battery to the inverter via DC isolator.
CAN/RS485: Active communication portal between battery and inverter.
Address: Reserved Address portal for multiple parallel connections.

Wake Up button

  • Battery On: When battery is shut down, press this POWER button. It is opened when the LED lights flicker from RUN light to the lowest capacity indicator.
  • Battery off: When battery is opened, press this POWER button. It will be shut down when the LED lights flicker from lowest capacity indicator to RUN light.

Safe handling guide

System Diagram

Tools
The following tools are required to install the battery pack:

  • Wire cutter
  • Crimping Modular Plier
  • Screw Driver

NOTE

  • Use properly insulated tools to prevent accidental electric shock or short circuits.
  • If insulated tools are not available, cover the entire exposed metal surfaces of the available tools, except their tips, with electrical tape.

Safety Gear
It is recommended to wear the following safety gear when dealing with the battery pack:

  • Insulated gloves
  • Safety goggles
  • Safety shoes

Installation

Inventory of items
Thoroughly inspect the packaging upon receipt of goods. If there is any item missing or if there is any damage to the external packaging or to the unit itself upon unpacking, please contact us immediately.

NO. Item Quantity Specification
1 Battery Pack 1 4.8/7.2 / 9.6 KWh
2 Mounting frame 1
3 Mounting frame screw 4 M8*100mm
4 Power Cable( 1.  M ) 2 35M2 Wire – M6 150A/1000V
5 manual 1 This document
6 RS485 com cable 1 1.0 M
Option Parallel Power cable 2 35M2 Wire –150A/1000V

Installation Location
Make sure that the installation location meets the following conditions:

  • The installation site must be suitable for the size and weight of the battery.
  • Must be installed on a firm surface to sustain the weight of battery.
  • The area is water proof.
  • There are no flammable or explosive materials in proximity
  • The ambient temperature is within the range from 0°C to 45°C.
  • The temperature and humidity is maintained at a constant level.
  • There is minimal dust and dirt in the area.

CAUTION
If the ambient temperature is outside the operating range, the battery pack stops operating to protect itself. The optimal temperature range for the battery pack to operate is 0°C to 45°C. Frequent exposure to harsh temperatures may deteriorate the performance and life of the battery pack.

Minimum clearances
Observe the minimum clearances to walls, other batteries or objects as shown in the diagram and picture below in order to guarantee sufficient heat dissipation

Direction Minimum clearance (mm)
Above 300
Below 300
Sides 500
Front 300
Installing the Battery Pack

Mounting to a wall

WARNING
In order to avoid electrical shock or other injury, inspect existing electronic or plumbing installations before drilling holes.
The battery is heavy, please handle with care to avoid damage to the product or injury to the installer.

  1. Choose suitable firm wall with thickness greater than 200mm.
  2. Use the mounting frame as a template, mark the hole position.
  3. Drill 4 holes according to the hole position, it is ø10 with depth 100mm.
  4. Hammer the M8 screws to the above holes, and screw the nut. Note: Do not position screws flush to the wall – leave 10 to 20 mm exposed.
  5. Fix the mounting frame to the 4 screws.
  6. Raise the battery a little higher than the mounting frame whilst maintaining the balance of the battery. Hang the battery on the frame through the match hooks.

WARNING
Falling equipment can cause serious or even fatal injury: never mount the inverter on the bracket unless you are sure that the mounting frame is firmly mounted on the wall after thorough checking.

Parallel use of battery

Parallel use of battery ( All off-grid solar inverters )
Rosen power wall battery is a smart battery to match all off-grid solar inverter ( 48VDC) types. When the battery needs to be used in parallel, the maximum connection is 14 units, but we recommend 2-4 units according to application. The lithium battery have matched for Growatt SPF series off-grid solar inverter .
When connecting with other off-grid 48VDC solar inverters, it does not need to add CAN/RS485 communication cables with inverters, if inverter brand factory does not have CAN/RS485 port, just plug and play use.

  1. One pcs lithium battery connect diagram
    (E.G. Inverter : Growatt SPF 5000TL HVM-WPV/Growatt SPF 5000ES)

  2. Two pcs lithium batteries parallel connect diagram
    (E.G. Inverter : Growatt SPF 5000TL HVM-WPV/Growatt SPF 5000ES)

  3. Three pcs lithium batteries parallel connect diagram
    (E.G. Inverter : Growatt SPF 5000TL HVM-WPV/Growatt SPF 5000ES)

  4. Four pcs lithiumbatteries parallel connect diagram
    (E.G. Inverter : Growatt SPF 5000TL HVM-WPV/Growatt SPF 5000ES)

Parallel use of battery on CAN/RS485 (hybrid on-off grid solar inverters)
When the battery needs to be used in parallel, the maximum connection is 14 units ( CAN ) with hybrid solar inverter, but we recommend to use 2-4 units according to application. The application needs power and communication connections as below, choose suitable parallel power cables and related connectors.

CAN/RS485 Matched Hybrid Inverter brands

Brand| Model No| Com Port| Cable Supply| Application| Installation
---|---|---|---|---|---
DEYE| SUN-3.6/5K-SG03LP1-EU SUN-5/6K-SG01LP1-US

SUN-7.6/8K-SG01LP1-US/EU

| CAN| RJ45| On/off-Grid| Wall-mounted
Growatt| SPF series , SPH 3000~6000| RS485| RJ45| On/off-Grid| Wall-mounted
SOFAR| HYD 3000-ES/HYD 3600-ES/HYD 4000-ES/HYD 5000-ES/HYD

6000- ES

| CAN| RJ45| On/off-Grid| Wall-mounted
MEGAREVO| R3KL1, R3K6L1, R4KL1, R4K6L1, R5KL1, R6KL1| CAN| RJ45| On /off-Grid| Wall-mounted
LUXPOWER| LXP3.6K/4.6K/5K Hybrid LXP

3600 ACS series

| CAN| RJ45| On/off-Grid| Wall-mounted
Victron|  | CNA| RJ45| On/off-Grid| Wall-mounted
---|---|---|---|---|---
Voltronic Power| Axpert KS 4K; Axpert KS 5K; Axpert VM II 5000-48;

Axpert VM III 5000-48;

Axpert King 5K;

Axpert MAX 7200-48-230;

Axpert MAX 7200-48-120;

Axpert MKS 4K; Axpert MKS 5K; Axpert MKS II 5K;

Axpert MKS 3K-48-Plus; Axpert Plus Duo 5K; Axpert Plus Tri 5K;

Alfa P5000-48; Alfa M5000-48;

Axpert SE 5000-48; InfiniSolar V-3K-48; InfiniSolar V-4K-48;

InfiniSolar V-5K-48;

| RS485| RJ45| On/off-Grid| Wall-mounted
MPP SOLAR|  |  |  |  |
RENAC| N1 HL Series| CAN| RJ45| On/off-Grid| Wall-mounted
AISWEI| ASW300H-S2, ASW4000H-S2, ASW5000H-S2, ASW6000H-S2| CAN| RJ45| On/off-Grid| Wall-mounted
SAJ|  | CAN| RJ45| On/off-Grid| Wall-mounted
INVT|  | CAN| RJ45| On/off-Grid| Wall-mounted
SOLIS|  | CAN| RJ45| On/off-Grid| Wall-mounted
To be continued……………..

  1. One pcs lithiumbattery connect diagram
    (E.G. Inverter : DEYE SUN-3.6/5K-SG03LP1-EU/SUN-5/6K-SG01LP1-US/SUN-7.6/8K- SG01LP1-US/EU)

  2. Two pcs lithiumbattery connect diagram
    (E.G. Inverter : DEYE SUN-3.6/5K-SG03LP1-EU/SUN-5/6K-SG01LP1-US/SUN-7.6/8K- SG01LP1-US/EU)

  3. Three pcs lithiumbattery connect diagram
    (E.G. Inverter : DEYE SUN-3.6/5K-SG03LP1-EU/SUN-5/6K-SG01LP1-US/SUN-7.6/8K- SG01LP1-US/EU)

  4. Four pcs lithiumbattery connect diagram
    (E.G. Inverter : DEYE SUN-3.6/5K-SG03LP1-EU/SUN-5/6K-SG01LP1-US/SUN-7.6/8K- SG01LP1-US/EU)

Product Warranty

  1. If you have purchased this product from factory, you should be aware that this warranty is provided in addition to other rights and remedies held by a consumer at law.

  2. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

  3. For the above mentioned products, you receive the factory warranty valid for 10 years from the date of delivery from factory. The factory warranty covers any costs for repair or spare parts during the agreed period beginning on the date of delivery of the device, subject to the following conditions.

  4. Factory Warranty Scope
    The factory warranty does not cover damages caused by following reasons:

  5. Breaking the product seal ( opening the casing)

  6. Transport damage

  7. Incorrect installation or commissioning

  8. Failure to observe the user manual, quick installation instructions

  9. Incorrect usage or inappropriate operation

  10. Insufficient ventilation of the device

  11. Failure to observe the applicable safety regulations

  12. Force majeure
    Neither does it cover cosmetic defects which do not influence the energy production.

Warranty conditions
If the battery becomes defective during the agreed factory warranty period and, unless this should be impossible or disproportionate, one of the following options will be selected at the discretion of factory :

  • Battery repair or
  • Battery repair at on-site, or
  • Exchange for a replacement device of equivalent value with regard to model and age.
    In the latter case, the remainder of the warranty entitlement will be transferred to the replacement device and your entitlement will be documented at factory.

Excessiveness in the meaning above exists in particular if the cost the measures for factor will be unreasonable.

  • In view of the value that the device would have without the defect
  • Taking in account of the significance of the defect, and
  • After consideration of alternative work around possibilities at factory customers could revert to without significant inconvenience.

Please fill the required information in and send this page to factory when you need to apply warranty service support

Warranty Card
User Information
Company / User Name:
Address:
Telephone:
Email:
Project installation location:
Product Information
Battery Model:
Serial No :
Invoice Number :
Purchase Date :
Dealer :
Commission date :
Fault/Error Description:

www.rosensolar.com
info@rosensolar.com

References

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