Zhengzhou CL-0199A Intelligent Dry Ice Cleaner User Manual

October 30, 2023
Zhengzhou

Zhengzhou logo CL-0199A Intelligent Dry Ice Cleaner
User Manual

Schematic diagram of machine structure

Zhengzhou CL-0199A Intelligent Dry Ice Cleaner

  1. power switch
  2. Power indicator
  3. GAS-pressure meter
  4. intensity of cleaning
  5. Dry ice hopper and dry ice charging port
  6. Control line interface (nozzle switch control interface)
  7. Air inlet
  8. Spray gun interface
  9. Power jack
  10. Storage box

Machine operation instructions

  1. Preparation before starting the machine
    (1) Take out two high-pressure airtight hoses franc the chassis NE of the hoses with control wires is an outlet hose Tor connecting the main unit to the cleaning gun and the other is the intake hose
    (2) Connect the air intake hose to the air inlet (at the rear of the machine! and the external air supply, and securely connect to prevent alrleaks. The external air source pipe of the machine is equipped with a standard 6-point pipe lit least
    4 points in diameter), and the high-pressure airtight hose connection of the machine 1s 6-point inner diameter pipe thread, therefore, the external gas supply port should match the national standard 6-point outer wire joint.
    (3) Connect the air outlet cleaning hose to the cleaning nozzle and main machine, and make sure that the connection is firm. Then correctly connect the associated nozzle to the aviation plug on the control line of the host.
    (4) Check if the power supply meets the requirements, then connect the power supply. Turn on the switch, if the power indicator on the control panel is on, the device is in standby mode.
    (5) When in standby mode, observe the cleaning intensity shown on the control panel (0 cleaning intensity =60), and control the cleaning intensity between 20 and 50 during normal cleaning. Adjusting the “cleaning intensity” below 10 will result in no dry ice air Tallow out of the machine, so it is strictly forbidden to do so.

  2. Usage of the machine’ s cleaning function
    (1) Put dry ice particles (diameter =SNMP! into the feeding port with the attached ice shovel.
    (2) Choose the right nozzle. Among the circular nozzle with a peripheral diameter of Sim, the circular nozzle with a peripheral diameter of 26nm and the Tat nozzle, the Sm circular nozzle is specially used for cleaning the engine combustion chamber, while the Tat nozzle is used for cleaning a large area.
    (3) Ensure that the object is in a Taxed state to prevent movement during cleaning
    (4) Warning: when cleaning the engine combustion chamber, make sure that one side of the engine exhaust or intake manifold has been rooved, otherwise the dirt in the combustion chamber will not be expel led
    (5) Aim the nozzle at the object to be cleaned and press the button on the nozzle to start cleaning. The distance between the nozzle and the object should be control led according to the severity of dirt —- the more serious the dirt is, the closer the nozzles.
    (6) When cleaning engine room, pay attention to protect the sound insulation sponge, foam cotton, insulation tape, air conditioning pipe insulation cotton and other fragile items.
    Aim the nozzle at fragile items and spray will damage them.
    ( 7 )CF Add dry ice according to the actual situation during the cleaning process.

  3. Adjust the dry ice supply through the “cleaning intensity knob on the control panel. It is recommended to set the dry ice supply between 3O and 40 Tor regular cleaning. High cleaning strength will make the dry ice output too much, resulting in waste.

Safety Precautions

  1. The dry ice temperature is extremely low, and it should be ensured that the exposed parts of the human body are not in direct contact with dry ice at any time, otherwise it may cause skin burns.
  2. Don’ t let children and other unrelated workers touch dry ice, which will cause frostbite.
  3.  Please store the dry cematerialina well-ventilated place. Do not place the dry iceina completely sealed container (such as mineral water bottle), otherwise an explosion may occur.
  4. Thick gloves should be worn when taking dry ice (plastic gloves have no blocking effect). Gloves should be worn when opening the cover plate of the feeding port of the machine during operation, otherwise it may cause low-temperature burns.
  5. Do not aim the nozzle of this machine at human body at any time, which may cause harm to human body, especially when the machine is working.
  6.  Begore starting the equipment, confirm that the power supply is AG?ZOV/104, the grounding is reliable and the air supply is O.6-1mpa. Mismatched base conditions can damage the machine.
  7.  Before starting the machine, make sure that the equipment is Trimly placed and the front wheel brake is working, so as to prevent the equipment Tram moving by itself in the process of use and causing operational accidents.
  8.  Before starting the machine, make sure that the gas-path components are connected reliably, so as to prevent the gas-path components from disconnecting during the use of the equipment, which may cause operational accidents and injury accidents.
  9. Before starting the equipment, ensure that the operator has put on gloves, Taco mask, goggles, marmots,  ongleeved work clothes and trousers to prevent the operator Tromp being injured in the process of operation
  10. f the machine breaks down suddenly, the power should be cut off immediately.
  11. After shutdown, all kinds of auxiliary equipment should be cleaned and put in place for later use.
  12. It is strictly prohibited for non-professional personnel to disassemble the machine, including but not limited to electrical parts, electronic parts, pneumatic parts, mechanical structure, etc.

Maintenance instructions

  1. Please read this manual carefully before installation and use to give full play to the best performance of the machine and ensure satiety.

  2.  Untrained personnel shall  not disassemble or clean any parts of the machine to avoid damage to electrical equipment or causing electric shock, smoke, fire and other accidents.

  3. tis recommended to check the machine once a month to ensure the working performance of the air switch with leakage protect Lon.
    A After completion of each operation of the machine, the inlet hose and cleaning hose should be disassembled and put into the machine case attar Finishing. The hose shall not be placed on the ground at will and shall prevent damage or leakage due to rolling or impact.

  4. The nozzle is a precision element, the nozzle bump or Improper placement of deformation will seriously attest the efficiency of the machine.

The solution of common faults

  1. f the power indicator is not on attar opening the switch, please check whether the power supply to the equipment is normal and whether the connection 1s correct. If everything is normal, open the chassis board to check whether the ale switch with leakage protection is in the normal position.

  2. It there is no dry ice output during cleaning, please check the dry tee allowance and check if the dry ice agglomerates.
    The agglomerated dry ice can be used attar separation.

  3. Due to excessive ale humidity in some areas, no ice will appear when the equipment works for a long time, which is a normal phenomenon. At this time, take out the dry ice in the ice bucket and leave the equipment for 20 minutes before resuming use

Product parameter  List

Rated power: AC220V/5A, 50Hz
Gas source: 1MPa ≥ P ≥ O. 6MPa
Gas consumption: 0. 8-3. 70/min
Consumption of dry ice: 0. 3-1. 3L/min
Dry ice bucket capacity: 13.5L
Mach net weight: 75KG

Packing List

The serial number Item name Equipped with
1 Air intake hose
2 Cleaning hose (with control line)
3 Spray gun
4 Nozzle 3 root Circular 26 mm Rotund 8 mm flat
5 Dry ice scraper
6 The deadening earmuffs
7 To protect the eye glasses

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