BOSCH UniversalCut 18V-65 Cordless Saw Instruction Manual

June 10, 2024
Bosch

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BOSCH UniversalCut 18V-65 Cordless Saw

BOSCH-UniversalCut-18V-65-Cordless-Saw-product

Product Information

The UniversalCut 18V-65 is a cordless power tool manufactured by Robert Bosch Power Tools GmbH in Stuttgart, Germany. It is designed for cutting wood and plastic materials with a maximum cutting depth of 65mm. The tool is powered by an 18V battery and has an adjustable speed range of 0-8000 RPM. It weighs approximately 2.3kg and has a recommended operating temperature range of 0°C to 35°C.

Product Usage Instructions

  1. Before using the UniversalCut 18V-65, read all safety instructions and warnings provided in the user manual.
  2. Charge the battery using the recommended charger and wait until the battery is fully charged before using the tool.
  3. To insert the battery, slide it into the battery compartment until it clicks into place.
  4. To remove the battery, press the release button and slide the battery out of the compartment.
  5. Select the appropriate cutting blade based on the material to be cut and attach it securely to the tool.
  6. Wear protective gloves when attaching or changing the cutting blade.
  7. Turn on the tool by pressing the power button and adjust the speed as needed for your cutting task.
  8. Use the tool to cut through wood or plastic materials by placing the blade onto the material and moving it in a controlled manner.
  9. After use, turn off the tool and remove the battery. Clean the tool and store it in a dry place.
  10. If you encounter any issues with the tool, do not attempt to repair it yourself. Contact a qualified service technician for repairs using only original replacement parts.

Safety Instructions

General Power Tool Safety Warnings
WARNING: Read all safety warnings, instructions,
illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/ or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

  • Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
  • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
  • Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

  • Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
  • Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerat-ors. There is an increased risk of electric shock if your body is earthed or grounded.
  • Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of elec-tric shock.
  • Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
  • When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suit-able for outdoor use reduces the risk of electric shock.
  • If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protec-ted supply. Use of an RCD reduces the risk of electric shock.

Personal safety

  • Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
  • Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
  • Prevent unintentional starting. Ensure the switch is in the off-position before connecting to the power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
  • Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal in-jury.
  • Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  • Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
  • If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
  • Do not let familiarity gained from the frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe in-jury within a fraction of a second.

Power tool use and care

  • Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
  • Do not use the power tool if the switch does not turn on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  • Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
  • Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  • Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  • Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
  • Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
  • Keep handles and grasping surfaces dry, clean, and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery tool use and care

  • Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
  • Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
  • When the battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
  • Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts the eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
  • Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion, or risk of injury.
  • Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130 °C may cause an explosion.
  • Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

  • Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
  • Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Safety instructions for all-purpose saws

  • Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

  • Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body leaves it unstable and may lead to loss of control.

  • Keep hands away from the sawing area. Do not reach under the workpiece. Contact with the saw blade can lead to injuries.

  • Only bring the power tool into contact with the workpiece when switched on. Otherwise, there is a danger of kickback if the cutting tool jams in the workpiece.

  • Ensure that the footplate always rests securely while sawing. A jammed saw blade can break or lead to kickback.

  • When the cut is completed, switch off the power tool and then pull the saw blade out of the cut only after it has come to a standstill. In this manner, you can avoid kickback and can place down the power tool securely.

  • Always wait until the power tool has come to a complete stop before placing it down. The application tool can jam and cause you to lose control of the power tool.

  • Use only undamaged saw blades that are in perfect condition. Bent or dull saw blades can break, negatively influence the cut, or lead to kickback.

  • Do not brake the saw blade to a stop by applying side pressure after switching it off. The saw blade can be damaged, break or cause kickback.

  • Only use the power tool with the base plate. If you do not use the base plate, you are at risk of not being able to control the power tool.

  • Use suitable detectors to determine if there are hidden supply lines or contact the local utility company for assistance. Contact with electric cables can cause fire and electric shock. Damaging gas lines can lead to explosion. Breaking water pipes causes property damage.

  • In case of damage and improper use of the battery, vapors may be emitted. The battery can set alight or explode. Ensure the area is well-ventilated and seek medical attention should you experience any adverse effects. The vapors may irritate the respiratory system.

  • Do not open the battery. There is a risk of short-circuit-ing.

  • The battery can be damaged by pointed objects such as nails or screwdrivers or by force applied externally. An internal short circuit may occur, causing the battery to burn, smoke, explode or overheat.

  • Only use the battery in the manufacturer’s products. This is the only way in which you can protect the battery against dangerous overload.

  • Protect the battery against heat, e.g. against continuous intense sunlight, fire, dirt, water and moisture.

  • There is a risk of explosion and short-circuiting.

  • Make sure you have a firm footing when operating the power tool, especially when using it standing on steps or ladders. Slippery or unstable surfaces can cause you to lose your balance or lose control over the power tool.

  • The chain of the saw blade can tear if subjected to excessive strain. You should replace the power tool and/or saw blade if this happens.

Product Description and Specifications

Read all the safety and general instructions.
Failure to observe the safety and general instructions may result in electric shock, fire, and/or serious injury.  Please observe the illustrations at the beginning of this operating manual.
Intended Use
The power tool is intended for domestic use only. It is intended for cutting branches, slats, hardwood, and softwood, as well as plastic. It is suitable for straight cuts.

Product features

The numbering of the product features refers to the diagram of the power tool on the graphics page.

BOSCH-UniversalCut-18V-65-Cordless-Saw-fig-1

  1. Saw blade
  2. Base plate
  3. Riving knife
  4. Lock-off function for on/off switch
  5. On/off switch
  6. Battery release buttons)
  7. Rechargeable battery)
  8. Battery charge indicator
  9. Cover of the saw blade receptacle
  10. Locking lever of the saw blade receptacle cover
  11. Handle (insulated gripping surface)
  12. Saw blade cover
  13. Saw blade receptacle

Accessories shown or described are not included with the product as standard. You can find the complete selection of accessories in our accessories range.

Technical Data

  • Depends on the battery in use
  • Limited performance at temperatures < 0 °C
  • The following chargers are not compatible with the PBA rechargeable
    • battery: AL 1814 CV, AL 1820 CV, AL 1860 CV

Noise/Vibration Information
Noise emission values determined according to
EN 62841‑2‑11.
Typically, the A-weighted noise level of the power tool is a Sound pressure level of 86 dB(A); a sound power level of 94 dB(A). Uncertainty K = 5 dB.
Wear hearing protection!
Vibration total values ah (triax vector sum) and uncertainty K determined according to EN 62841‑2‑11: Cutting boards with saw blade NanoBlade Wood Speed 65: ah, B = 2.5 m/s2, K = 1.5 m/s2. The vibration level and noise emission value given in these instructions have been measured in accordance with a standardized measuring procedure and may be used to compare power tools. They may also be used for a preliminary estimation of vibration and noise emissions. The stated vibration level and noise emission value represent the main applications of the power tool. However, if the power tool is used for other applications, with different application tools, or is poorly maintained, the vibration level and noise emission value may differ. This may significantly increase the vibration and noise emissions over the total working period. To estimate vibration and noise emissions accurately, the times when the tool is switched off or when it is running but not actually being used should also be taken into account. This may significantly reduce vibration and noise emissions over the total working period. Implement additional safety measures to protect the operator from the effects of vibration, such as servicing the power tool and application tools, keeping their hands warm, and organizing workflows correctly.

Rechargeable battery

Bosch sells some cordless power tools without a rechargeable battery. You can tell whether a rechargeable battery is included with the power tool by looking at the packaging.
Charging the battery: Use only the chargers listed in the technical data. Only these chargers are matched to the lithium-ion battery of your power tool.
Note: Lithium-ion rechargeable batteries are supplied partially charged according to international transport regulations. To ensure full rechargeable battery capacity, fully charge the rechargeable battery before using your tool for the first time.
Inserting the Battery
Push the charged battery into the battery holder until it clicks into place.
Removing the Battery
To remove the rechargeable battery, press the battery release button and pull the battery out. Do not use force to do this.
Battery charge indicator
The battery charge indicator indicates the remaining battery capacity or an overload when the power tool is switched on.
The three LEDs in the battery charge indicator flash quickly when the temperature of the rechargeable battery is outside the operating temperature range and/or the overload protection has been triggered.
Recommendations for Optimal Handling of the Battery
Protect the battery against moisture and water. Only store the battery within a temperature range of −20 to 50 °C. Do not leave the battery in your car in the summer, for example. A significantly reduced operating time after charging indicates that the battery has deteriorated and must be replaced. Follow the instructions on correct disposal.

Assembly

  • Remove the battery from the power tool before carrying out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be removed for transport and storage. There is risk of injury from unintentionally pressing the on/off switch. Inserting/changing the saw blade
  • When fitting or changing the saw blade, wear protective gloves. Blades are sharp and can become hot when used for prolonged periods of time.
  • Avoid contact with the skin when changing a saw blade and use protective gloves in perfect condition. The saw blade can become hot when in operation for a long time.
  • Do not pull on the chain and do not pull the chain off the guide unit. Always replace a complete saw blade with another complete saw blade. The chain cannot be replaced on its own.

Selecting the saw blade
Only use saw blades that are suitable for the material you are going to cut. The saw blade should not be longer than required for the cut you want to make.

Saw blade Cutting depth Order number Materials
NanoBlade Wood Basic 50 mm 2 609 256 D83 Wood, plastic (PVC, PC, PMMA)
NanoBlade Wood Basic 65 mm 2 609 256 F43 Wood, plastic (PVC, PC, PMMA)
NanoBlade Wood Speed 50 mm 2 609 256 D84 Wood, plastic (PVC, PC, PMMA)
NanoBlade Wood Speed 65 mm 2 609 256 D86 Wood, plastic (PVC, PC, PMMA)

Inserting the saw blade (see Figure A)BOSCH-UniversalCut-18V-65-Cordless-
Saw-fig-2

  • Use only clean saw blades. Make sure that the saw blade receptacle is free of chips and sawdust. Use the locking lever (10) to open the cover (9) of the saw blade receptacle. Insert the saw blade as shown in the figure. Make sure that the drive shaft and the end of the saw blade fit in the recess on the saw blade receptacle (13). Close the cover of the saw blade receptacle and lock it with the locking lever. You should hear the locking lever click into place. The chain of the saw blade is tensioned automatically. If the chain slips through or becomes detached from the guide unit, open and close the cover (9) of the saw blade receptacle.

Removing the saw blade
Open the locking lever (10) and fully open the cover (9) of the saw blade receptacle. Remove the saw blade.
Dust/Chip Extraction
Dust from materials such as lead-containing coatings, some wood types, minerals, and metal can be harmful to one’s health. Touching or breathing in the dust can cause allergic reactions and/or lead to respiratory infections of the user or bystanders. Certain dust, such as oak or beech dust, is considered carcinogenic, especially in connection with wood-treatment additives (chromate, wood preservative). Materials containing asbestos may only be worked by specialists.

  • Provide good ventilation in the workplace place.
  • It is recommended to wear a P2 filter-class respirator. Observe the relevant regulations in your country for the materials to be worked.
  • Avoid dust accumulation at the workplace. Dust can easily ignite.

Operation

  • Never bend the saw blade

Starting Operation

Switching on/off

To switch on the power tool, press the lock-off button (4) to the left or right. Then press the on/off switch (5) and keep it pressed. Once the power tool is switched on, you can release the lock off
button (4).
To switch off the power tool, release the on/off switch (5).
Controlling the sawing speed
You can control the speed of the power tool when switched on by how hard you press the on/off switch (5). The speed is continuously variable. The sawing speed required depends on the material and the working conditions; it can be ascertained through practical tests. It is advisable to reduce the sawing speed when placing the saw blade on the workpiece.
Temperature-dependent overload protection
In normal conditions of use, the power tool cannot be overloaded. If the power tool is overloaded or the permitted battery temperature is exceeded, the electronics of the power tool will switch off until the temperature returns to within the optimum operating temperature range.

Working Advice

  • Switch the power tool off immediately if the saw blade becomes blocked.
  • Always use a sturdy support when working on small or thin workpieces.
  • Make sure you always cut from front to back (see Figure B) or from top to bottom (see Figure C) when sawing.

To increase the cutting speed, saw in a gentle rocking motion (in the cutting direction). Switch the power tool off immediately if the saw blade jams. Widen the sawing gap slightly with a suitable tool and pull the power tool out. The riving knife (3) prevents sawing against the running direction of the chain saw (see Figure D). Put the cover (12) on the saw blade (1) after finishing the work in order to protect it.

Maintenance and Service

Maintenance and Cleaning

  • Remove the battery from the power tool before carrying out work on the power tool (e.g. maintenance, changing tool, etc.). The battery should also be removed for transport and storage.  from unintentionally pressing the on/off switch.
  • To ensure safe and efficient operation, always keep the power tool and the ventilation slots clean.
  • Always clean the saw blade and saw blade receptacle dry. Use a fine brush (see Figure E) to remove more deeply ingrained dirt.BOSCH-UniversalCut-18V-65-Cordless-Saw-fig-6

The saw blade is maintenance-free. The chain of the saw blade does not need to be oiled.
Clean the saw blade receptacle (13) regularly
To do this, remove the saw blade from the power tool and gently tap out the power tool on a flat surface. If the power tool becomes very dirty, this can lead to serious faults. For this reason, do not cut materials that generate large quantities of dust from below or overhead.

Sales Service

After-Sales Service and Application Service
Our after- sales service responds to your questions concerning the maintenance and repair of your product as well as spare parts. You can find explosion drawings and information on
spare parts at: www.bosch-pt.com The Bosch product use advice team will be happy to help you with any questions about our products and their accessories. In all correspondence and spare parts orders, please always include the 10‑digit article number given on the nameplate of the product.

Transport
The recommended lithium-ion batteries are subject to legislation on the transport of dangerous goods. The user can transport the batteries by road without further requirements. When shipping by third parties (e.g.: by air transport or forwarding agency), special requirements on packaging and labeling must be observed. For the preparation of the item being shipped, consulting an expert for hazardous material is required. Dispatch battery packs only when the housing is undamaged. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging. Please also observe the possibility of more detailed national regulations.

Disposal

  • Power tools, rechargeable batteries, accessories, and packaging should be sorted for environmentally- friendly recycling.
  • Do not dispose of power tools and batteries/rechargeable batteries into household waste!

Only for EU countries:
According to Directive 2012/19/EU on waste electrical and electronic equipment and its transposition into national law, power tools that are no longer usable, and, according to t Directive 2006/66/EC, defective or drained batteries must be collected separately and disposed of in an environmentally correct manner. If disposed of incorrectly, waste electrical and electronic equipment may have harmful effects on the environment and human health, due to the potential presence of hazardous substances.
Only for the United Kingdom:
According to The Waste Electrical and Electronic Equipment Regulations 2013 (SI 2013/3113) (as amended) and the Waste Batteries and Accumulators Regulations 2009 (SI 2009/890) (as amended), products that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.
Battery packs/batteries:
Li-ion: Please observe the notes in the section on transport (see “Transport”, page 16).

References

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